Pipe jacking steel die convenient to disassemble
By designing a steel top tube that is easy to disassemble, including fixed outer mold, mobile outer mold, locking mechanism and mixing components, the problems of cumbersome disassembly of the steel top tube and difficult to eliminate concrete bubbles in the prior art are solved, and rapid mold disassembly and assembly and improvement of concrete quality are achieved.
Patent Information
- Application Number
- CN202421170142.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The disassembly process of existing top pipe steel molds is cumbersome, has high working strength, and is prone to bubbles when pouring concrete, and manual stirring is required to eliminate bubbles.
A steel top tube mold is designed for easy disassembly, including a fixed outer mold, a moving outer mold, a locking mechanism and a stirring assembly. Through the cooperation of the slide groove and the T-trough, the mold can be quickly disassembled and assembled; by driving the hydraulic cylinder and the hydraulic rod, the mixing leaves are driven to rotate in the concrete to eliminate air bubbles.
The rapid disassembly and assembly of the mold is realized, which reduces the labor intensity of the staff, and effectively eliminates the bubbles in the concrete through the mixing component, ensuring the quality of the top pipe.
Smart Images

Figure CN222609985U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipe jacking steel moulds, in particular to a pipe jacking steel mould which is convenient to disassemble. Background Art
[0002] The pipe jacking construction technology generally involves making a working well vertically on the ground, and then using a high-pressure hydraulic jack to push cement or steel pipes with lubricating media into the ground. Through the force-transmitting jacking iron and guide rails, the hydraulic jack supported on the rear seat of the foundation pit presses the pipe into the soil layer, while digging and transporting away the soil in front of the pipe. When the first section of the pipe is completely pushed into the soil layer, the second section of the pipe is connected to the back and continues to push forward.
[0003] After the jacking pipe forming process, the bolts fixing the mold need to be removed so that the jacking pipe can be taken out. The process of removing and installing the bolts is rather cumbersome and labor-intensive. At the same time, during pouring, bubbles will exist between the concrete. At this time, manual equipment is required to stir the concrete poured in the mold to eliminate the bubbles between the concrete. This process is rather laborious. Summary of the invention
[0004] The utility model provides a pipe jacking steel mold which is convenient to disassemble, and can quickly complete the disassembly and assembly of the mold and complete the mixing of concrete poured in the mold, thereby reducing the labor intensity of workers.
[0005] In order to achieve the above-mentioned purpose, a conveniently disassembled steel mold for a jacking pipe is provided, comprising a bottom plate: the upper surface of the bottom plate is fixedly connected to a vertical plate, the side surface of the vertical plate is fixedly connected to a first side plate, the upper surface of the first side plate is fixedly connected to a fixed outer mold, a locking mechanism is provided on the fixed outer mold, the upper surface of the first side plate is slidably connected to a movable outer mold, the first side plate is provided with a slide, the slide is circular, the axis of the slide coincides with the axis of the fixed outer mold, the upper surface of the first side plate is provided with a T-slot, the cylindrical surface of the slide is slidably connected to an inner mold, the upper surface of the vertical plate is fixedly connected to a second side plate, the lower surface of the second side plate is provided with a stirring assembly, and the stirring assembly is directly above the inner mold. The inner mold, the fixed outer mold, and the movable outer mold are provided to facilitate the formation of a complete mold, the stirring assembly is provided to facilitate the mixing of the concrete poured in the mold, eliminate the bubbles therein, and ensure the quality of the jacking pipe after molding, and the locking mechanism is provided to facilitate the rapid completion of the fixing of the fixed outer mold and the movable outer mold.
[0006] According to the conveniently disassembled jacking steel mold, the stirring assembly includes a second hydraulic cylinder, a second hydraulic rod, a movable plate, a motor, a rotating shaft, and a stirring blade. The second hydraulic cylinder is fixedly connected to the lower surface of the second side plate, the second hydraulic rod is fixedly connected to the output end of the second hydraulic cylinder, and the movable plate is fixedly connected to the lower surface of the second hydraulic rod. The second hydraulic cylinder and the second hydraulic rod are provided to facilitate the downward movement of the movable plate, so that the rotating shaft and the stirring blade enter the concrete in the mold to stir it.
[0007] According to the easy-to-disassemble jacking pipe steel mold, the motor is fixedly connected to the lower surface of the movable plate, the rotating shaft is fixedly connected to the output end of the motor, and the stirring blade is fixedly connected to the cylindrical surface of the rotating shaft. There are multiple motors and rotating shafts, and the motor is provided to facilitate the rotation of the rotating shaft.
[0008] According to the conveniently disassembled steel mold for jacking pipes, the side surface of the fixed outer mold is provided with a matching groove, the fixed outer mold is provided with a second matching hole, the second matching hole and the matching groove are communicated, the side surface of the movable outer mold is provided with a matching plate, the matching plate is provided with a first matching hole, the outer cylindrical surface of the movable outer mold is provided with a protruding block, and the lower surface of the protruding block is provided with a T-shaped connecting block that matches the T-shaped groove. The protruding block is provided to facilitate the moving track of the fixed movable outer mold.
[0009] According to the conveniently disassembled steel mold for jacking pipes, the locking mechanism includes a sliding shaft, a spring, and a pull block. The sliding shaft is slidably connected in the second matching hole, the pull block is fixedly connected to the side surface of the sliding shaft, and the spring is fixedly connected between the pull block and the fixed outer mold. The spring is provided to facilitate pulling the sliding shaft into the first matching hole and the second matching hole, and the sliding shaft is provided to facilitate fixing the position of the movable outer mold when it is inserted into the first matching hole and the second matching hole at the same time.
[0010] According to the conveniently disassembled jacking steel mold, the upper surface of the first side plate is fixedly connected to the first hydraulic cylinder, the output end of the first hydraulic cylinder is fixedly connected to the first hydraulic rod, and the other end of the first hydraulic rod is fixedly connected to the side surface of the protruding block. The first hydraulic cylinder and the first hydraulic rod are provided to facilitate the movement of the movable outer mold.
[0011] According to the conveniently disassembled steel mold for jacking pipes, the upper surface of the bottom plate is fixedly connected to the third hydraulic cylinder, the output end of the third hydraulic cylinder is fixedly connected to the third hydraulic rod, and the other end of the third hydraulic rod is fixedly connected to the lower surface of the inner mold. The third hydraulic cylinder and the third hydraulic rod are provided to facilitate the inner mold to move up and down and to support it.
[0012] According to the described easy-to-disassemble jacking pipe steel formwork, the side surface of the vertical plate is fixedly connected to the first oblique beam, the other end of the first oblique beam is fixedly connected to the lower surface of the first side plate, the side surface of the vertical plate is fixedly connected to the second oblique beam, and the other end of the second oblique beam is fixedly connected to the lower surface of the second side plate.
[0013] The beneficial effects of the utility model are as follows: by arranging a fixed outer mold, a movable outer mold, a locking mechanism, and a stirring assembly, the mold can be quickly disassembled and assembled, and the concrete poured in the mold can be stirred, thereby reducing the labor intensity of the staff.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0016] Figure 1 This is a schematic diagram of the overall structure of a conveniently disassembled jacking steel mold of the utility model;
[0017] Figure 2 This is a schematic diagram of the upper surface structure of a first side plate of a jacking steel mold that is easy to disassemble according to the utility model;
[0018] Figure 3 It is a cross-sectional structural diagram of the locking mechanism of the jacking steel mold which is convenient to disassemble in the utility model;
[0019] Figure 4 This is an enlarged view of the local structure at A of a conveniently disassembled jacking steel mold of the utility model;
[0020] Figure 5 This is an enlarged view of the local structure at B of a conveniently disassembled jacking steel mold of the utility model;
[0021] Figure 6 This is a schematic diagram of the first side plate structure of a conveniently disassembled jacking steel mold of the utility model;
[0022] Figure 7 This is a schematic diagram of a fixed outer mold structure of a pipe jacking steel mold that is easy to disassemble according to the utility model;
[0023] Figure 8 The utility model is a schematic diagram of a movable outer mold structure of a jacking pipe steel mold which is easy to disassemble.
[0024] Legend:
[0025] 1. Bottom plate; 2. Vertical plate; 3. First oblique beam; 4. First side plate; 401. Slide groove; 402. T-slot; 5. First hydraulic cylinder; 6. Mobile outer mold; 601. Protruding block; 602. Matching plate; 603. First matching hole; 7. Second oblique beam; 8. Second side plate; 9. Stirring assembly; 901. Second hydraulic cylinder; 902. Second hydraulic rod; 903. Moving plate; 904. Motor; 905. Rotating shaft; 906. Stirring blade; 10. Fixed outer mold; 1001. Matching groove; 1002. Second matching hole; 11. Third hydraulic rod; 12. Third hydraulic cylinder; 13. First hydraulic rod; 14. Inner mold; 15. Locking mechanism; 1501. Sliding shaft; 1502. Spring; 1503. Pull block. DETAILED DESCRIPTION
[0026] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0027] Reference Figures 1 to 8 The utility model embodiment is a jacking pipe steel mold that is easy to disassemble, which includes a bottom plate 1: the upper surface of the bottom plate 1 is fixedly connected to the vertical plate 2, the side surface of the vertical plate 2 is fixedly connected to the first side plate 4, the upper surface of the first side plate 4 is fixedly connected to the fixed outer mold 10, and the fixed outer mold 10 is provided with a locking mechanism 15, the upper surface of the first side plate 4 is slidably connected to the movable outer mold 6, the first side plate 4 is provided with a slide groove 401, the slide groove 401 is circular, the axis line of the slide groove 401 coincides with the axis line of the fixed outer mold 10, the upper surface of the first side plate 4 is provided with a T-slot 402, the cylindrical surface of the slide groove 401 is slidably connected to the inner mold 14, the upper surface of the vertical plate 2 is fixedly connected to the second side plate 8, the lower surface of the second side plate 8 is provided with a stirring component 9, and the stirring component 9 is directly above the inner mold 14.
[0028] The upper surface of the base plate 1 is fixedly connected to the third hydraulic cylinder 12, the output end of the third hydraulic cylinder 12 is fixedly connected to the third hydraulic rod 11, the other end of the third hydraulic rod 11 is fixedly connected to the lower surface of the inner mold 14, the side surface of the vertical plate 2 is fixedly connected to the first oblique beam 3, the other end of the first oblique beam 3 is fixedly connected to the lower surface of the first side plate 4, the side surface of the vertical plate 2 is fixedly connected to the second oblique beam 7, the other end of the second oblique beam 7 is fixedly connected to the lower surface of the second side plate 8.
[0029] A matching groove 1001 is provided on the side surface of the fixed outer mold 10, a second matching hole 1002 is provided on the fixed outer mold 10, and the second matching hole 1002 and the matching groove 1001 are communicated with each other. A matching plate 602 is provided on the side surface of the movable outer mold 6, and a first matching hole 603 is provided on the matching plate 602. A protruding block 601 is provided on the outer cylindrical surface of the movable outer mold 6, and a T-shaped connecting block matching with the T-shaped groove 402 is provided on the lower surface of the protruding block 601. The upper surface of the first side plate 4 is fixedly connected to the first hydraulic cylinder 5, and the output end of the first hydraulic cylinder 5 is fixedly connected to the first hydraulic rod 13, and the other end of the first hydraulic rod 13 is fixedly connected to the side surface of the protruding block 601. When the movable outer mold 6 and the fixed outer mold 10 are attached together, the matching plate 602 will be stuck in the matching groove 1001, and at this time, the first matching hole 603 and the second matching hole 1002 are communicated with each other.
[0030] The locking mechanism 15 includes a sliding shaft 1501, a spring 1502, and a pull block 1503. The sliding shaft 1501 is slidably connected in the second matching hole 1002, the pull block 1503 is fixedly connected to the side surface of the sliding shaft 1501, and the spring 1502 is fixedly connected between the pull block 1503 and the fixed outer mold 10. The spring 1502 is always in a tensioned state.
[0031] The stirring assembly 9 includes a second hydraulic cylinder 901, a second hydraulic rod 902, a movable plate 903, a motor 904, a rotating shaft 905, and a stirring blade 906. The second hydraulic cylinder 901 is fixedly connected to the lower surface of the second side plate 8, the second hydraulic rod 902 is fixedly connected to the output end of the second hydraulic cylinder 901, and the movable plate 903 is fixedly connected to the lower surface of the second hydraulic rod 902.
[0032] The motor 904 is fixedly connected to the lower surface of the movable plate 903, the rotating shaft 905 is fixedly connected to the output end of the motor 904, and the stirring blade 906 is fixedly connected to the cylindrical surface of the rotating shaft 905. There are multiple motors 904 and rotating shafts 905. When the movable plate 903 moves downward, the rotating shaft 905 and the stirring blade 906 can be inserted into the model composed of the inner mold 14, the fixed outer mold 10, and the movable outer mold 6.
[0033] Working principle: When in use, the inner mold 14 is moved to a suitable height through the third hydraulic cylinder 12 and the third hydraulic rod 11, and then the pull block 1503 is tightened to disengage the sliding shaft 1501 from the matching groove 1001, and then the first hydraulic cylinder 5 is started to drive the first hydraulic rod 13 to drive the mobile outer mold 6 to move together with the fixed outer mold 10, and then the pull on the pull block 1503 is released. At this time, the spring 1502 will use its own elastic force to pull the pull block 1503 to move, and then drive the sliding shaft 1501 to move to the first matching hole 603 of the mobile outer mold 6, thereby fixing the position of the mobile outer mold 6, and then pouring into the circular space formed by the fixed mobile outer mold 6, the fixed outer mold 10, and the inner mold 14. Build concrete. After pouring, the second hydraulic cylinder 901 and the second hydraulic rod 902 drive the rotating shaft 905 to move downward and insert into the concrete, and then the motor 904 drives the rotating shaft 905 to rotate, so as to eliminate the bubbles in the concrete. After completion, the second hydraulic cylinder 901 and the second hydraulic rod 902 return the rotating shaft 905 to its original position. When the concrete solidifies, the pull block 1503 is pulled to disengage the sliding shaft 1501 from the first matching hole 603 of the movable outer mold 6, and the first hydraulic cylinder 5 drives the first hydraulic rod 13 to pull the movable outer mold 6 back to its original position, and then the third hydraulic cylinder 12 and the third hydraulic rod 11 move the inner mold 14 downward to its original position to complete the mold opening.
[0034] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A pipe jacking steel mold that is easy to disassemble, characterized in that: The invention comprises a bottom plate (1): the upper surface of the bottom plate (1) is fixedly connected to a vertical plate (2); the side surface of the vertical plate (2) is fixedly connected to a first side plate (4); the upper surface of the first side plate (4) is fixedly connected to a fixed outer mold (10); a locking mechanism (15) is provided on the fixed outer mold (10); the upper surface of the first side plate (4) is slidably connected to a movable outer mold (6); the first side plate (4) is provided with a slide groove (401); the slide groove (401) is circular; the axis of the slide groove (401) coincides with the axis of the fixed outer mold (10); the upper surface of the first side plate (4) is provided with a T-shaped groove (402); the cylindrical surface of the slide groove (401) is slidably connected to an inner mold (14); the upper surface of the vertical plate (2) is fixedly connected to a second side plate (8); the lower surface of the second side plate (8) is provided with a stirring assembly (9); the stirring assembly (9) is directly above the inner mold (14).
2. The conveniently disassembled jacking steel mold according to claim 1, characterized in that: The stirring assembly (9) comprises a second hydraulic cylinder (901), a second hydraulic rod (902), a movable plate (903), a motor (904), a rotating shaft (905), and a stirring blade (906); the second hydraulic cylinder (901) is fixedly connected to the lower surface of the second side plate (8); the second hydraulic rod (902) is fixedly connected to the output end of the second hydraulic cylinder (901); and the movable plate (903) is fixedly connected to the lower surface of the second hydraulic rod (902).
3. The conveniently disassembled jacking steel mold according to claim 2 is characterized in that: The motor (904) is fixedly connected to the lower surface of the moving plate (903), the rotating shaft (905) is fixedly connected to the output end of the motor (904), and the stirring blade (906) is fixedly connected to the cylindrical surface of the rotating shaft (905). The motor (904) and the rotating shaft (905) are multiple in number.
4. The conveniently disassembled jacking steel mold according to claim 1 is characterized in that: The fixed outer mold (10) is provided with a matching groove (1001) on its side surface, and a second matching hole (1002) is provided on the fixed outer mold (10), and the second matching hole (1002) and the matching groove (1001) are communicated with each other; the movable outer mold (6) is provided with a matching plate (602) on its side surface, and a first matching hole (603) is provided on the matching plate (602); the outer cylindrical surface of the movable outer mold (6) is provided with a protruding block (601), and the lower surface of the protruding block (601) is provided with a T-shaped connecting block that matches the T-shaped groove (402).
5. The conveniently disassembled jacking steel mold according to claim 1, characterized in that: The locking mechanism (15) comprises a sliding shaft (1501), a spring (1502), and a pull block (1503); the sliding shaft (1501) is slidably connected in the second matching hole (1002); the pull block (1503) is fixedly connected to the side surface of the sliding shaft (1501); and the spring (1502) is fixedly connected between the pull block (1503) and the fixed outer mold (10).
6. The conveniently disassembled jacking steel mold according to claim 4, characterized in that: The upper surface of the first side plate (4) is fixedly connected to the first hydraulic cylinder (5), the output end of the first hydraulic cylinder (5) is fixedly connected to the first hydraulic rod (13), and the other end of the first hydraulic rod (13) is fixedly connected to the side surface of the protruding block (601).
7. The conveniently disassembled jacking steel mold according to claim 1, characterized in that: The upper surface of the base plate (1) is fixedly connected to a third hydraulic cylinder (12), the output end of the third hydraulic cylinder (12) is fixedly connected to a third hydraulic rod (11), and the other end of the third hydraulic rod (11) is fixedly connected to the lower surface of the inner mold (14).
8. The conveniently disassembled jacking steel mold according to claim 1, characterized in that: The side surface of the vertical plate (2) is fixedly connected to the first inclined beam (3), the other end of the first inclined beam (3) is fixedly connected to the lower surface of the first side plate (4), the side surface of the vertical plate (2) is fixedly connected to the second inclined beam (7), the other end of the second inclined beam (7) is fixedly connected to the lower surface of the second side plate (8).