Dimension-adjustable mold for rubber thermal forming processing
By designing a rubber thermoforming processing mold with adjustable size, the equipment replacement problem caused by mold structure fixation in the prior art is solved, and efficient processing of rubber products of different sizes is achieved, cost reduction and practicality is improved.
Patent Information
- Application Number
- CN202420916200.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The mold structure of existing rubber processing equipment is relatively fixed, resulting in the need to replace different equipment with different sizes of rubber products, which is costly and not practical enough.
A size adjustable mold for rubber thermoforming is designed, and by providing the mutual cooperation between the pressing assembly and the forming assembly, the device can process rubber products of different sizes without the need to replace different equipment.
The processing of rubber products of different sizes is realized without replacing equipment, effectively reducing costs and more practical.
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Figure CN222610416U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rubber processing, in particular to a size-adjustable mold used for rubber thermoforming processing. Background Art
[0002] Rubber is a polymer material with elasticity and plasticity, usually obtained by processing the latex of rubber trees. Rubber has good elasticity, wear resistance and cold resistance, and can maintain its performance at various temperatures. Rubber is widely used in automobile tires, industrial seals, rubber tubes, rubber pads and other fields. Rubber can also be produced into rubber products with different performances according to different formulas and processing techniques to meet various needs.
[0003] Some existing traditional rubber products use specific molds to extrude rubber during processing, and some rubber products have different sizes, so they need to be processed with molds of different sizes. However, some traditional rubber molding molds have relatively fixed structures, which leads to the need to replace different processing equipment for processing rubber products of different sizes, which is inconvenient and costly. At the same time, some existing traditional rubber processing equipment lacks a material taking structure, and requires manual material taking and product collection at a later stage, which is not practical enough. Therefore, a size-adjustable mold for rubber thermoforming processing is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a size-adjustable mold for rubber thermoforming processing, aiming to improve the problem in the prior art that due to the relatively fixed structure of the molds of some traditional rubber processing equipment, different processing equipment needs to be replaced when processing rubber products of different sizes, which is costly and not practical.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a size-adjustable mold for rubber thermoforming processing, comprising a base plate, a bracket fixedly connected to the top of the base plate, a molding assembly arranged in the middle of the base plate, a pressing assembly arranged on the upper part of the molding assembly, a pushing assembly arranged on the front side of the molding assembly, legs fixedly connected to the four corners of the bottom surface of the base plate, the pressing assembly comprising an electric push rod, and the top of the electric push rod is fixedly connected to the bracket.
[0006] As a further description of the above technical solution:
[0007] The bottom of the electric push rod is fixedly connected with a screw rod, the bottom of the screw rod is fixedly connected with a pressure block, a pressure ring No. 1 is arranged outside the pressure block, the top of the pressure ring No. 1 is fixedly connected with a No. 1 adjustment ring, and the No. 1 adjustment ring is threadedly connected to the screw rod.
[0008] As a further description of the above technical solution:
[0009] A No. 2 pressure ring is arranged outside the No. 1 adjustment ring, a No. 2 adjustment ring is fixedly connected to the top of the No. 2 pressure ring, and the No. 2 adjustment ring is threadedly connected to the No. 1 adjustment ring.
[0010] As a further description of the above technical solution:
[0011] The forming assembly includes a circular plate, the bottom of which is fixedly connected to a cylinder, a No. 1 mold ring is arranged outside the circular plate, a No. 2 mold ring is arranged outside the No. 1 mold ring, a No. 3 mold ring is arranged outside the No. 2 mold ring, and the No. 3 mold ring is fixedly connected to the bottom plate.
[0012] As a further description of the above technical solution:
[0013] The bottoms of the No. 1 mold ring and the No. 2 mold ring are both fixedly connected with multiple electric telescopic rods.
[0014] As a further description of the above technical solution:
[0015] The pusher assembly includes a motor, which is fixedly connected to the bottom of the base plate, and the output end of the motor is fixedly connected to a rotating shaft, which passes through the base plate and is rotatably connected thereto, the top of the rotating shaft is fixedly connected to a rotating plate, and the top of the rotating plate is fixedly connected to a shifting rod.
[0016] As a further description of the above technical solution:
[0017] The outer wall of the lever is movably connected with a connecting ring, the front and rear sides of the outer wall of the connecting ring are fixedly connected with sliding rods, the outer walls of the sliding rods are slidably connected with limiting blocks, and the limiting blocks are fixedly connected to the bottom plate.
[0018] As a further description of the above technical solution:
[0019] A material guide groove is provided on the rear side of the base plate, a mounting groove is provided in the middle of the base plate, the cylinder is fixedly connected to the mounting groove, a No. 1 connecting groove is provided on the outside of the mounting groove, the No. 1 mold ring is slidably connected to the mounting groove, a No. 2 connecting groove is provided on the outside of the No. 1 connecting groove, the No. 2 mold ring is slidably connected to the mounting groove, and the plurality of electric telescopic rods are fixedly connected to the No. 1 connecting groove and the No. 2 connecting groove, respectively.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, by setting the mutual cooperation between the pressing component and the molding component, the device can process rubber products of different sizes without changing different equipment, effectively reducing costs and being more practical.
[0022] 2. In the utility model, by arranging the cooperation between the circular plate and the cylinder as well as the pushing assembly and the material guide trough, the device can realize automatic material taking of the product without manual operation, and can also realize automatic collection of the product, which is more convenient and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is an overall three-dimensional schematic diagram of a size-adjustable mold for rubber thermoforming processing proposed by the utility model;
[0024] Figure 2 This is a split three-dimensional schematic diagram of a size-adjustable mold for rubber thermoforming processing proposed by the utility model;
[0025] Figure 3 This is a disassembled three-dimensional schematic diagram of a pressing component of a size-adjustable mold for rubber thermoforming processing proposed by the utility model;
[0026] Figure 4 This is a three-dimensional schematic diagram of the split molding components of a size-adjustable mold for rubber thermoforming processing proposed by the utility model;
[0027] Figure 5 This is a disassembled three-dimensional schematic diagram of a pusher assembly of a size-adjustable mold for rubber thermoforming processing proposed by the utility model;
[0028] Figure 6 The utility model provides a three-dimensional schematic diagram of the cross-section of a bottom plate of a size-adjustable mold for rubber thermoforming.
[0029] Legend:
[0030] 1. Base plate; 2. Bracket; 3. Pressing assembly; 4. Leg; 5. Forming assembly; 6. Pushing assembly; 31. Electric push rod; 32. Screw; 33. Pressing block; 34. Pressing ring No. 1; 35. Adjusting ring No. 1; 36. Pressing ring No. 2; 37. Adjusting ring No. 2; 51. Round plate; 52. Cylinder; 53. Mold ring No. 1; 54. Electric telescopic rod; 55. Mold ring No. 2; 56. Mold ring No. 3; 61. Motor; 62. Rotating shaft; 63. Rotating plate; 64. Push rod; 65. Limiting block; 66. Connecting ring; 67. Sliding rod; 11. Guide trough; 12. Mounting trough; 13. Connecting trough No. 1; 14. Connecting trough No. 2. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1 - Figure 2 The utility model provides an embodiment: a size-adjustable mold for rubber thermoforming processing, including a base plate 1 for connecting various components, a bracket 2 is fixedly connected to the top of the base plate 1 for cooperating with the installation of a pressing component 3, a molding component 5 is arranged in the middle of the base plate 1, which is an adjustable mold for cooperating with the molding of the product, a pressing component 3 is arranged on the upper part of the molding component 5, which is used to cooperate with the molding component 5 to mold the product, a pushing component 6 is arranged on the front side of the molding component 5, which is used to push the product to the guide trough 11 to assist in the collection of the product, and legs 4 are fixedly connected to the four corners of the bottom surface of the base plate 1 for support.
[0033] like Figure 3 As shown, the pressing assembly 3 includes an electric push rod 31, which is used for hot pressing the rubber. The top of the electric push rod 31 is fixedly connected to the bracket 2, and the bottom of the electric push rod 31 is fixedly connected with a screw 32 for adjusting the position of the No. 1 pressing ring 34. The bottom of the screw 32 is fixedly connected with a pressing block 33 for cooperating with the No. 1 mold ring 53. The outside of the pressing block 33 is provided with a No. 1 pressing ring 34 for cooperating with the pressing block 33 to adapt to the use of the No. 2 mold ring 55. The No. 1 pressing ring 33 is fixedly connected to the bottom of the screw 32 for cooperating with the No. 1 mold ring 53. A No. 1 adjusting ring 35 is fixedly connected to the top of 4 for cooperating with the screw 32 to adjust the position of the No. 1 pressure ring 34. The No. 1 adjusting ring 35 is threadedly connected to the screw 32. A No. 2 pressure ring 36 is arranged on the outside of the No. 1 adjusting ring 35 for cooperating with the pressure block 33 and the No. 2 pressure ring 36 to adapt to the use of the No. 3 mold ring 56. A No. 2 adjusting ring 37 is fixedly connected to the top of the No. 2 pressure ring 36 for adjusting the position of the No. 2 pressure ring 36. The No. 2 adjusting ring 37 is threadedly connected to the No. 1 adjusting ring 35.
[0034] See also Figure 4The molding assembly 5 includes a circular plate 51 for pushing out the product. A cylinder 52 is fixedly connected to the bottom of the circular plate 51. A mold ring 53 is arranged outside the circular plate 51 for assisting mold molding. A mold ring 55 is arranged outside the mold ring 53. A mold ring 56 is arranged outside the mold ring 55. The mold ring 56 is fixedly connected to the bottom plate 1 for adapting to the production requirements of products of different sizes. The bottoms of the mold rings 53 and 55 are fixedly connected with electric telescopic rods 54 in multiple numbers for adjusting the positions of the mold rings 53 and 55 so that the tops of the two mold rings can be flush with the circular plate 51.
[0035] like Figure 5 As shown, the pushing assembly 6 includes a motor 61 for providing power for the assembly. The motor 61 is fixedly connected to the bottom of the base plate 1. The output end of the motor 61 is fixedly connected with a rotating shaft 62 for driving the rotating plate 63 to rotate. The rotating shaft 62 passes through the base plate 1 and is rotatably connected thereto. The top of the rotating shaft 62 is fixedly connected with a rotating plate 63 for connecting various components. The top of the rotating plate 63 is fixedly connected with a lever 64 for driving the connecting ring 66 to move. The outer wall of the lever 64 is movably connected with a connecting ring 66 for connecting a slide bar 67. The front and rear sides of the outer wall of the connecting ring 66 are fixedly connected with slide bars 67. The slide bars 67 located on the rear side are used to push the product and assist in collecting the product. The outer wall of the slide bar 67 is slidably connected with a limiting block 65 for limiting the moving direction of the slide bar 67. The limiting block 65 is fixedly connected to the base plate 1.
[0036] like Figure 6 As shown, a material guide groove 11 is provided on the rear side of the base plate 1, which is an inclined groove for collecting material guide auxiliary products. A mounting groove 12 is provided in the middle of the base plate 1 for connecting the cylinder 52, and the cylinder 52 is fixedly connected thereto. A No. 1 connecting groove 13 is provided on the outside of the mounting groove 12 for use with a No. 1 mold ring 53, and the No. 1 mold ring 53 is slidably connected thereto. A No. 2 connecting groove 14 is provided on the outside of the No. 1 connecting groove 13 for use with a No. 2 mold ring 55, and the No. 2 mold ring 55 is slidably connected thereto. A plurality of electric telescopic rods 54 are respectively fixedly connected to the No. 1 connecting groove 13 and the No. 2 connecting groove 14 for use with the No. 2 mold ring 55, and the No. 2 mold ring 55 is slidably connected thereto.
[0037] Working principle: When using, first select the required mold ring according to the size to be processed. When the No. 2 mold ring 55 is needed, the No. 1 mold ring 53 can be driven down by multiple electric telescopic rods 54 so that its top is flush with the circular plate 51. When the No. 3 mold ring 56 is needed, the No. 2 mold ring 55 is driven down by multiple electric telescopic rods 54 so that its top is flush with the circular plate 51 and the top of the No. 1 mold ring 53. When the molding assembly 5 is adjusted, adjust it according to the size of the mold. The pressing assembly 3 is adjusted. When the No. 2 mold ring 55 is used, the No. 1 adjusting ring 35 is rotated to move it downward along the screw 32, so that the bottom surface of the No. 1 pressing ring 34 is flush with the bottom surface of the pressing block 33. When the No. 3 mold ring 56 is needed, the No. 2 adjusting ring 37 is rotated to move it downward along the No. 1 adjusting ring 35, so that the bottom surface of the No. 2 pressing ring 36 is flush with the bottom surfaces of the pressing block 33 and the No. 1 pressing ring 34. Then, the driving push rod is turned on to perform hot pressing on the rubber in the molding assembly 5.
[0038] After the product is formed, the pressing component 3 will withdraw from the interior of the forming component 5, and then the cylinder 52 will be turned on. The cylinder 52 will push the circular plate 51 upward to push the product out of the forming component 5, and the motor 61 will drive the rotating shaft 62 to rotate, and the rotating plate 63 connected thereto will rotate accordingly, thereby driving the lever 64 to move, thereby driving the connecting ring 66 to move, and the sliding rod 67 connected thereto will slide on the inner wall of the limit block 65. Due to the limiting effect of the limit block 65, the sliding rod 67 can only move forward and backward. The sliding rod 67 located on the rear side will push the product pushed out by the circular plate 51 to move to the material guide trough 11. After the product falls into the material guide trough 11, it will be sent to the collection box.
[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A size-adjustable mold for rubber thermoforming, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a bracket (2), a molding assembly (5) is arranged in the middle of the base plate (1), a pressing assembly (3) is arranged on the top of the molding assembly (5), a pushing assembly (6) is arranged on the front side of the molding assembly (5), and legs (4) are fixedly connected to the four corners of the bottom surface of the base plate (1), the pressing assembly (3) includes an electric push rod (31), and the top of the electric push rod (31) is fixedly connected to the bracket (2).
2. The size-adjustable mold for rubber thermoforming according to claim 1, characterized in that: The bottom of the electric push rod (31) is fixedly connected to a screw rod (32), the bottom of the screw rod (32) is fixedly connected to a pressure block (33), a first pressure ring (34) is arranged outside the pressure block (33), the top of the first pressure ring (34) is fixedly connected to a first adjustment ring (35), and the first adjustment ring (35) is threadedly connected to the screw rod (32).
3. The size-adjustable mold for rubber thermoforming according to claim 2, characterized in that: A second pressure ring (36) is arranged outside the first adjustment ring (35), a second adjustment ring (37) is fixedly connected to the top of the second pressure ring (36), and the second adjustment ring (37) is threadedly connected to the first adjustment ring (35).
4. The size-adjustable mold for rubber thermoforming according to claim 1, characterized in that: The molding assembly (5) comprises a circular plate (51), the bottom of the circular plate (51) is fixedly connected to a cylinder (52), a first mold ring (53) is arranged outside the circular plate (51), a second mold ring (55) is arranged outside the first mold ring (53), a third mold ring (56) is arranged outside the second mold ring (55), and the third mold ring (56) is fixedly connected to the bottom plate (1).
5. The size-adjustable mold for rubber thermoforming according to claim 4, characterized in that: The bottoms of the No. 1 mold ring (53) and the No. 2 mold ring (55) are both fixedly connected with a plurality of electric telescopic rods (54).
6. The size-adjustable mold for rubber thermoforming according to claim 1, characterized in that: The pusher assembly (6) comprises a motor (61), the motor (61) is fixedly connected to the bottom of the base plate (1), the output end of the motor (61) is fixedly connected to a rotating shaft (62), the rotating shaft (62) passes through the base plate (1) and is rotatably connected thereto, the top of the rotating shaft (62) is fixedly connected to a rotating plate (63), and the top of the rotating plate (63) is fixedly connected to a shifting rod (64).
7. The size-adjustable mold for rubber thermoforming according to claim 6, characterized in that: The outer wall of the shifting rod (64) is movably connected to a connecting ring (66), the front and rear sides of the outer wall of the connecting ring (66) are fixedly connected to sliding rods (67), the outer wall of the sliding rod (67) is slidably connected to a limiting block (65), and the limiting block (65) is fixedly connected to the bottom plate (1).
8. The size-adjustable mold for rubber thermoforming according to claim 5, characterized in that: A material guide groove (11) is provided on the rear side of the base plate (1), a mounting groove (12) is provided in the middle of the base plate (1), the cylinder (52) is fixedly connected to the mounting groove (12), a No. 1 connecting groove (13) is provided outside the mounting groove (12), the No. 1 mold ring (53) is slidably connected to the mounting groove (12), a No. 2 connecting groove (14) is provided outside the No. 1 connecting groove (13), the No. 2 mold ring (55) is slidably connected to the mounting groove (12), and a plurality of electric telescopic rods (54) are respectively fixedly connected to the No. 1 connecting groove (13) and the No. 2 connecting groove (14).