Raw material melting and wire drawing device for polyester fabric production

By designing a raw material melting wire drawing device for polyester cloth production with motor-driven threaded rods and toothed plates, the problem of insufficient adjustment of the distance between the cooling pipe and the wire and the blowing rate of the existing device is solved, and the ability to produce wires of different diameters and the automatic winding function are realized, reducing energy consumption and improving production efficiency.

CN222613561UActive Publication Date: 2025-03-14湖北中浙辉纺织有限公司
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Patent Information

Application Number
CN202420754971.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-03-14
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The existing raw material melt wire drawing device for polyester fabric production is insufficient to adjust the distance between the cooling pipe and the wire and the blowing rate, which leads to high energy consumption and poor versatility, making it difficult to produce wires of different diameters.

Method used

A raw material melting wire drawing device for polyester cloth production is designed. The threaded rod and tooth plate are driven by the motor to rotate, adjust the distance between the wire drawing and the blowing duct, thereby adjusting the traction force of the wire and realizing the production of wires of different diameters. In addition, the second motor drives the winding roller to rotate, and the automatic winding of the wire is realized.

Benefits of technology

By adjusting the distance between the wire drawing and the blowing duct, the wires of different diameters are produced, energy consumption is reduced, and production efficiency is improved through the automatic winding structure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222613561U_ABST
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Abstract

The utility model relates to the technical field of polyester fabric production, in particular to a raw material melting and wire drawing device for polyester fabric production, which comprises a bottom plate, a first support plate, a melting box, a heating plate, a wire outlet, an adjusting structure and a winding structure, the melting box is fixedly connected to the top of the first supporting plate and used for conducting melting treatment on raw materials, the heating plate is fixedly connected to the interior of the melting box and used for heating the raw materials, the wire outlet is fixedly connected to the side face of the melting box, and a motor drives a threaded rod to rotate and drives a threaded sleeve to move; therefore, the first supporting rod and the second supporting rod are driven to rotate, the fan at the bottom of the top plate is driven to move up and down, the distance between the drawing wire and the air blowing pipe is adjusted, the traction force borne by the silk threads can be adjusted, and the silk threads with different diameters can be produced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of polyester cloth production, in particular to a raw material melting and drawing device for polyester cloth production. Background Art

[0002] Polyester cloth is made of polyester fiber using a needle-punched process. It has the characteristics of breathability, flexibility, moisture-proof, lightweight, flame retardant, non-toxic and odorless, low price, and recyclability. It can be used in sound insulation, heat insulation, electric heaters, masks, clothing and other fields. Drawing is one of the processes in the production of non-woven fabrics. The molten raw material is extruded from the outlet and divided into several filaments. The filaments are cooled by an air cooler and stretched by strong wind to make the filaments reach the required thickness of the non-woven fabric.

[0003] After searching, the Chinese patent publication number CN214448348U discloses a cylindrical coating wire drawing device, including a frame, a forming path arranged on the side of the controller, a first three-way joint, a second three-way joint symmetrically arranged on both sides of the first three-way joint, a first cylinder, a first heating and extrusion mechanism and a second heating and extrusion mechanism respectively arranged at the upper end of the second three-way joint; the first heating and extrusion mechanism includes a first heating chamber, a first heating plate, a mounting plate is provided at the upper end of the first heating plate, and a first hydraulic cylinder is provided on the side of the mounting plate; a sealing slider is provided on the movable end of the first cylinder; through the cooperation of the first cylinder and the sealing slider, the feeding switching between the first heating and extrusion mechanism and the second heating and extrusion mechanism is realized, thereby realizing continuous feeding, and during the feeding process of the first heating and extrusion mechanism, the second heating and extrusion mechanism simultaneously feeds and heats the raw materials, thereby improving production efficiency.

[0004] The aforementioned patent has the following drawbacks: The device adjusts the distance between the cooling tube and the yarn, which only adjusts the blowing rate, increasing energy consumption and limiting versatility. If the distance were adjusted, the pulling force on the yarn could be adjusted to produce yarns of varying diameters. In light of this, we propose a raw material melt-drawing device for polyester fabric production. Utility Model Content

[0005] The purpose of the utility model is to provide a raw material melting and drawing device for producing polyester cloth, so as to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A raw material melting and drawing device for polyester cloth production includes: a bottom plate, a first support plate, a melting box, a heating plate, a wire outlet, an adjustment structure, and a winding structure. The first support plate is fixedly connected to the top of the bottom plate for supporting the melting box. The melting box is fixedly connected to the top of the first support plate for melting the raw material. The heating plate is fixedly connected to the inside of the melting box for heating the raw material. The wire outlet is fixedly connected to the side of the melting box for drawing out the wire. The adjustment structure is fixedly connected to the top of the bottom plate for adjusting the distance between the air outlet and the wire. The winding structure is fixedly connected to the top of the bottom plate for automatically winding the wire.

[0008] Preferably, the adjustment structure includes a first motor, the output end of the first motor is fixedly connected to a threaded rod, a threaded sleeve is threadedly connected to the threaded rod, the other end of the threaded sleeve is affixed to the top of the base plate, and the top of the threaded sleeve is fixedly connected to a toothed plate. The first motor is installed to drive the threaded rod to rotate, the threaded rod is installed to drive the threaded sleeve to move, and the threaded sleeve is installed to drive the toothed plate to move.

[0009] Preferably, the top of the base plate is fixedly connected to a fixed plate, the interior of the fixed plate is rotatably connected to a first rotating rod, the first rotating rod is fixedly connected to a gear, the gear and the tooth plate are engaged with each other, the tooth plate is installed to drive the gear to rotate, and the gear is installed to drive the first rotating rod to rotate.

[0010] Preferably, the first rotating rod is fixedly connected to the first supporting rod, the first supporting rod is rotatably connected to the second supporting rod, the top of the bottom plate is fixedly connected to the vertical rod, the vertical rod is slidably connected to the top plate, the bottom of the top plate is fixedly connected to the fan, the bottom of the top plate is fixedly connected to the vertical plate, the other end of the second supporting rod is rotatably connected to the vertical plate, the top plate is installed to drive the fan to move, and the fan is installed to cool and blow air to the wire.

[0011] Preferably, the winding structure includes a second support plate, the second support plate is fixedly connected to the top of the base plate, the side of the second support plate is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a second rotating rod, and the second motor is installed to drive the second rotating rod to rotate.

[0012] Preferably, a winding roller is fixedly connected to the second rotating rod, and there are two second support plates, which are fixedly connected to both sides of the top of the base plate. The top end of the second rotating rod is fixedly connected to the inside of the bearing, and the bearing is installed to fixedly support the second rotating rod.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] (1) The motor drives the threaded rod to rotate, drives the threaded sleeve to move, thereby drives the gear on the toothed plate to rotate, thereby drives the first support rod and the second support rod to rotate, drives the fan at the bottom of the top plate to move up and down, and realizes that by adjusting the distance between the wire drawing and the blowing pipe, the traction force on the wire can be adjusted to produce wires of different diameters.

[0015] (2) The second motor drives the second rotating rod to rotate, drives the winding roller to rotate, drives the silk thread to be wound, and realizes automatic winding of the silk thread. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front view of the utility model;

[0017] Figure 2 It is a top view of the utility model;

[0018] Figure 3 This is an enlarged view of point A of the present utility model;

[0019] Figure 4 It is an enlarged view of point B of the present utility model.

[0020] In the figure: 1. Bottom plate; 2. First support plate; 3. Melting box; 4. Heating plate; 5. Wire outlet; 6. Adjusting structure; 611. First motor; 612. Threaded rod; 613. Threaded sleeve; 614. Tooth plate; 615. Fixed plate; 616. First rotating rod; 617. Gear; 618. First support rod; 619. Second support rod; 620. Vertical plate; 621. Vertical rod; 622. Fan; 623. Top plate; 7. Winding structure; 711. Second support plate; 712. Second motor; 713. Second rotating rod; 714. Winding roller; 715. Bearing. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] like Figure 1 、 2As shown in Figure 3, a raw material melting and drawing device for polyester cloth production includes: a bottom plate 1, a first support plate 2, a melting box 3, a heating plate 4, a wire outlet 5, an adjustment structure 6, and a winding structure 7. The first support plate 2 is fixedly connected to the top of the bottom plate 1 for supporting the melting box 3. The melting box 3 is fixedly connected to the top of the first support plate 2 for melting the raw material. The heating plate 4 is fixedly connected to the inside of the melting box 3 for heating the raw material. The wire outlet 5 is fixedly connected to the side of the melting box 3 for drawing the wire. The adjusting structure 6 is fixedly connected to the top of the bottom plate 1 for adjusting the distance between the air outlet and the wire. The winding structure 7 is fixedly connected to the top of the bottom plate 1 for automatically winding the wire. The adjusting structure 6 includes a first motor 611. The output end of the first motor 611 is fixedly connected to a threaded rod 612. A threaded sleeve 613 is threadedly connected to the threaded rod 612. The other end of the threaded sleeve 613 is attached to the top of the bottom plate 1. A toothed plate 614 is fixedly connected to the top of the threaded sleeve 613. The first motor 611 is installed to drive the threaded rod 61 2 is rotated, the threaded rod 612 is installed to drive the threaded sleeve 613 to move, the threaded sleeve 613 is installed to drive the toothed plate 614 to move, the top of the bottom plate 1 is fixedly connected to the fixed plate 615, the internal rotation of the fixed plate 615 is connected to the first rotating rod 616, the first rotating rod 616 is fixedly connected to the gear 617, the gear 617 and the toothed plate 614 are meshed with each other, the toothed plate 614 is installed to drive the gear 617 to rotate, the gear 617 is installed to drive the first rotating rod 616 to rotate, and the first rotating rod 6 16 is fixedly connected to a first support rod 618, the first support rod 618 is rotatably connected to a second support rod 619, the top of the bottom plate 1 is fixedly connected to a vertical rod 621, the vertical rod 621 is slidably connected to a top plate 623, the bottom of the top plate 623 is fixedly connected to a fan 622, the bottom of the top plate 623 is fixedly connected to a vertical plate 620, the other end of the second support rod 619 is rotatably connected to the vertical plate 620, the top plate 623 is installed to drive the fan 622 to move, and the fan 622 is installed to cool and blow air to the silk.

[0023] Start the first motor 611, the first motor 611 drives the threaded rod 612 to rotate, and the threaded sleeve 613 is driven to move through the threaded rod 612, and the toothed plate 614 is driven to move through the threaded sleeve 613, and the toothed plate 614 drives the gear 617 to rotate, and the gear 617 drives the first support rod 618 and the second support rod 619 to rotate, and the top plate 623 is driven to move up and down through the second support rod 619, and the fan 622 is driven to adjust up and down, so that the traction force on the wire can be adjusted by adjusting the distance between the wire drawing and the blowing pipe, and wires of different diameters can be produced.

[0024] like Figure 1 、 2As shown in , 4, the winding structure 7 includes a second support plate 711, the second support plate 711 is fixedly connected to the top of the base plate 1, the side of the second support plate 711 is fixedly connected to the second motor 712, the output end of the second motor 712 is fixedly connected to the second rotating rod 713, the second motor 712 is installed to drive the second rotating rod 713 to rotate, and the second rotating rod 713 is fixedly connected to the winding roller 714, the number of the second support plates 711 is two, the two second support plates 711 are fixedly connected to the two sides of the top of the base plate 1, the top of the second rotating rod 713 is fixedly connected to the inside of the bearing 715, and the bearing 715 is installed to fixedly support the second rotating rod 713.

[0025] The second motor 712 is started, and the second motor 712 drives the second rotating rod 713 to rotate, and the second rotating rod 713 drives the winding roller 714 to rotate, thereby realizing automatic winding of the silk thread.

[0026] The working principle of this utility model is as follows:

[0027] Start the first motor 611, the first motor 611 drives the threaded rod 612 to rotate, and the threaded sleeve 613 is driven to move through the threaded rod 612, and the toothed plate 614 is driven to move through the threaded sleeve 613, and the toothed plate 614 drives the gear 617 to rotate, and the gear 617 drives the first support rod 618 and the second support rod 619 to rotate, and the top plate 623 is driven to move up and down through the second support rod 619, and the fan 622 is driven to adjust up and down, so that the traction force of the wire can be adjusted by adjusting the distance between the wire drawing and the blowing pipe, and wires of different diameters can be produced, and the second motor 712 is started, and the second motor 712 drives the second rotating rod 713 to rotate, and the second rotating rod 713 drives the winding roller 714 to rotate, so as to realize automatic winding of the wire.

[0028] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A raw material melt drawing device for producing polyester cloth, characterized in that: Included are: A bottom plate (1), a first support plate (2), a melting box (3), a heating plate (4), a wire outlet (5), an adjustment structure (6), and a winding structure (7); The first support plate (2) is fixedly connected to the top of the bottom plate (1) and is used to support the melting box (3); The melting box (3) is fixedly connected to the top of the first support plate (2) and is used for melting the raw materials; The heating plate (4) is fixedly connected to the inside of the melting box (3) and is used to heat the raw materials; The wire outlet (5) is fixedly connected to the side of the melting box (3) and is used for wire outlet; The adjustment structure (6) is fixedly connected to the top of the bottom plate (1) and is used to adjust the distance between the air outlet and the wire; The winding structure (7) is fixedly connected to the top of the bottom plate (1) and is used for automatically winding the wire.

2. A raw material melt drawing device for producing polyester cloth according to claim 1, characterized in that: The adjustment structure (6) comprises a first motor (611), the output end of the first motor (611) is fixedly connected to a threaded rod (612), a threaded sleeve (613) is threadedly connected to the threaded rod (612), the other end of the threaded sleeve (613) is attached to the top of the base plate (1), and the top of the threaded sleeve (613) is fixedly connected to a toothed plate (614).

3. A raw material melt drawing device for producing polyester cloth according to claim 2, characterized in that: A fixing plate (615) is fixedly connected to the top of the bottom plate (1), a first rotating rod (616) is rotatably connected inside the fixing plate (615), a gear (617) is fixedly connected to the first rotating rod (616), and the gear (617) is meshed with the toothed plate (614).

4. A raw material melt drawing device for producing polyester cloth according to claim 3, characterized in that: The first rotating rod (616) is fixedly connected to a first supporting rod (618), the first supporting rod (618) is rotatably connected to a second supporting rod (619), the top of the bottom plate (1) is fixedly connected to a vertical rod (621), the vertical rod (621) is slidably connected to a top plate (623), the bottom of the top plate (623) is fixedly connected to a fan (622), the bottom of the top plate (623) is fixedly connected to a vertical plate (620), and the other end of the second supporting rod (619) is rotatably connected to the vertical plate (620).

5. The raw material melt drawing device for producing polyester cloth according to claim 1, characterized in that: The winding structure (7) comprises a second support plate (711), wherein the second support plate (711) is fixedly connected to the top of the base plate (1), a second motor (712) is fixedly connected to the side of the second support plate (711), and an output end of the second motor (712) is fixedly connected to a second rotating rod (713).

6. A raw material melt drawing device for producing polyester cloth according to claim 5, characterized in that: A winding roller (714) is fixedly connected to the second rotating rod (713), the number of the second support plates (711) is two, the two second support plates (711) are fixedly connected to the top two sides of the bottom plate (1), and the top end of the second rotating rod (713) is fixedly connected to the inside of the bearing (715).

Citation Information

Patent Citations

  • Cylindrical film coating cloth wire drawing device

    CN214448348U