Adjustable water spraying loom
By using a two-way screw system driven by a servo motor in the water jet loom, the spacing of the extrusion rollers is adjusted, and the problem that existing water jet looms cannot flexibly adjust the extrusion pressure is achieved, achieving efficient weaving and dehydration effects that adapt to different fabric thicknesses.
Patent Information
- Application Number
- CN202421374125.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-17
AI Technical Summary
When existing water jet weaving machines process fabrics of different thicknesses, they cannot flexibly adjust the extrusion pressure, resulting in excessive extrusion of thin fabrics or insufficient extrusion of thick fabrics, poor dehydration effect, and affect product quality.
An adjustable water jet weaving machine is designed, using a servo motor to drive the bidirectional screw, so that the slider slides along the slide chute, and adjusts the spacing of the extrusion rollers through the transmission of the connecting rod and the U-shaped seat to adapt to different fabric thicknesses.
It realizes flexible adjustment of the extrusion pressure according to the actual thickness of the fabric, ensures the quality of the weaving, and avoids the problems of thin fabric damage and insufficient dehydration of thick fabrics.
Smart Images

Figure CN222613624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water jet looms, in particular to an adjustable water jet loom. Background Art
[0002] The water jet loom is a shuttleless loom that uses a jet of water to pull the weft yarn through the shed. During the operation, most of the water will remain on the woven cloth, which will cause the cloth to mold and is not convenient for later storage. Therefore, an adjustable water jet loom is needed.
[0003] A Chinese patent with announcement number CN114508920A discloses an intelligent dehydration device for a water jet loom used in textile production, including a dehydration box, a blower is arranged on the front side of the dehydration box, a waste box is arranged on the rear side of the dehydration box, a box cover is snap-connected to the upper end of the dehydration box, material ports are arranged on the left and right sides of the dehydration box, a drain pipe is arranged on one side of the waste box and a drain valve is arranged in the pipe, a filter is arranged at the inlet of the drain pipe, a cylinder is fixedly connected to the upper end of the box cover, and a vibration rod is fixedly connected to the output end of the cylinder, thereby realizing intelligent identification and automatic cleaning functions.
[0004] However, the above-mentioned water jet loom still has some problems. In practical applications, the processed fabrics have different thicknesses, and cannot be flexibly adjusted according to the actual thickness of the fabrics, which will lead to excessive squeezing of thin fabrics and damage; for thick fabrics, the squeezing is insufficient, the dehydration effect is not ideal, and too much residual moisture affects the product quality; therefore, an adjustable water jet loom is proposed to address the above problems. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve the problems raised in the background technology, the utility model provides an adjustable water jet loom.
[0006] The utility model solves the technical problem by adopting the following technical scheme: an adjustable water jet loom according to the utility model comprises a box body, an adjusting component is installed inside the box body, the adjusting component comprises a slide slot, the slide slot is arranged on the top side of the box body, sliders are slidably installed inside both ends of the slide slot, a servo motor is installed on one side of the box body, a bidirectional screw rod is installed on the output end of the servo motor, screw holes are arranged inside the bottom end of the slider, one end of the bidirectional screw rod passes through the screw hole and is rotatably installed on one side of the box body, a mounting seat is fixedly installed on the bottom side of the slider, a mounting frame is installed inside the box body, two U-shaped seats are symmetrically installed on the top side of the mounting frame, a connecting rod is installed inside the mounting seat through a pin shaft, one end of the connecting rod is respectively installed inside the U-shaped seat through a pin shaft, an upper squeezing roller is installed inside the mounting frame through a rotating shaft, a lower squeezing roller is installed between the two sides of the box body through a connecting shaft, and the lower squeezing roller is located directly below the upper squeezing roller, so as to realize the flexible adjustment of the spacing of the squeezing rollers, adapt to different fabrics, and ensure the weaving quality.
[0007] Preferably, through grooves are provided on both sides of the box body, and two lead-in rollers are symmetrically installed on one side of the box body through pin shaft cooperation, and the lead-in roller is located on one side of one of the through grooves, and a tension roller is installed between the two sides of the bottom end of the box body through pin shaft cooperation, and a guide roller is installed between the two sides of the top end of one end of the box body through pin shaft cooperation, so as to optimize the cloth guiding, maintain stable tension and improve weaving efficiency.
[0008] Preferably, a winding motor is installed at one end of the box body, a rotating shaft is installed at the output end of the winding motor, a winding roller is installed on the outer wall of the rotating shaft, and the winding roller is located on one side of the other through groove, thereby realizing automatic winding of the woven cloth and avoiding the problem of disorderly cloth.
[0009] Preferably, an installation frame is installed on the top side of the box body, a plurality of air inlets are equidistantly opened inside the top side of the installation frame and through the top side of the box body, a dual-axis negative pressure motor is installed inside the top side of the installation frame, three fan blades are equidistantly installed at one output end of the dual-axis negative pressure motor, two cleaning brushes are equidistantly installed at the other output end of the dual-axis negative pressure motor, and the cleaning brushes are fitted with the air inlet on the top side of the installation frame, a fixing frame is installed inside the top side of the box body, a heating wire is installed inside the fixing frame, a plurality of through holes are opened inside the bottom side of the fixing frame, so as to dry cloth and ensure product quality; and to clean the air inlet to improve drying efficiency.
[0010] Preferably, two guide plates are symmetrically installed on the bottom side of the box body, and the bottom side of the box body is connected to a water outlet, which facilitates the discharge of waste water generated in the weaving process.
[0011] Preferably, support legs are fixedly connected to the four corners of the bottom side of the box, and a control panel is installed on one side of the box. The control panel is used to control the operation of electrical components inside the device, thereby realizing centralized control of the electrical components in the device and improving the convenience and stability of the operation of the device.
[0012] The utility model is beneficial in that:
[0013] 1. The utility model starts the servo motor to drive the bidirectional screw rod to rotate, so that the two sliders slide relative to or opposite to each other along the slide groove. As the sliders move, the mounting frame is driven to move up and down through the connection transmission of the mounting seat, the connecting rod and the U-shaped seat, thereby changing the position of the upper squeezing roller in the vertical direction and adjusting the distance between the upper squeezing roller and the lower squeezing roller to adapt to different fabrics and ensure the quality of weaving;
[0014] 2. The utility model uses a double-axis negative pressure motor to operate, and the outside air is sucked into the box through the air inlet. At the same time, the heating wire is energized to generate heat, so that the passing air is heated, and the heated hot air is blown downward from the through hole on the bottom side, and the hot air is blown to the fabric passing through the guide roller to ensure the drying of the fabric. At the same time, the output shaft at the other end of the double-axis negative pressure motor drives the two cleaning brushes to rotate, which can clean the air inlet, prevent dust and other impurities from clogging the air inlet, keep the air inlet unobstructed, and improve the drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 This is a schematic diagram of the structure of the medium axis side view of the utility model;
[0017] Figure 2 This is a schematic diagram of the main dehydration structure of a water jet loom;
[0018] Figure 3 It is a side view schematic diagram of the dewatering structure of a water jet loom;
[0019] Figure 4 It is a schematic diagram of the structure of the squeezing roller adjustment assembly;
[0020] Figure 5 Schematic diagram of the drying component structure for dehydration.
[0021] In the figure: 1. Box body; 2. Slide groove; 3. Sliding block; 4. Servo motor; 5. Bidirectional screw rod; 6. Mounting seat; 7. Mounting frame; 8. U-shaped seat; 9. Connecting rod; 10. Upper extrusion roller; 11. Lower extrusion roller; 12. Through groove; 13. Introducing roller; 14. Tension roller; 15. Guide roller; 16. Winding motor; 17. Rotating shaft; 18. Winding roller; 19. Mounting frame; 20. Air inlet; 21. Dual-axis negative pressure motor; 22. Fan blades; 23. Cleaning brush; 24. Fixed frame; 25. Heating wire; 26. Guide plate; 27. Water outlet; 28. Support leg; 29. Control panel. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4As shown, an adjustable water-jet loom comprises a box body 1, an adjusting component is installed inside the box body 1, and the adjusting component comprises a slide groove 2, the slide groove 2 is opened on the top side of the box body 1, and sliders 3 are slidably installed inside the two ends of the slide groove 2, a servo motor 4 is installed on one side of the box body 1, and a bidirectional screw rod 5 is installed on the output end of the servo motor 4, and screw holes are opened inside the bottom end of the slider 3, one end of the bidirectional screw rod 5 passes through the screw hole and is rotatably installed on the inside of one side of the box body 1, and a mounting seat 6 is fixedly installed on the bottom side of the slider 3, a mounting frame 7 is installed inside the box body 1, and two U-shaped seats 8 are symmetrically installed on the top side of the mounting frame 7, and a connecting rod 9 is installed inside the mounting seat 6 through a pin shaft, and one end of the connecting rod 9 is respectively installed inside the U-shaped seat 8 through a pin shaft, and the mounting frame 7 is installed inside with an upper Squeezing roller 10, a lower squeezing roller 11 is installed between the two sides of the box body 1 through a connecting shaft, and support legs 28 are fixedly connected to the four corners of the bottom side of the box body 1. A control panel 29 is installed on one side of the box body 1; when working, in actual application, it cannot be flexibly adjusted according to the actual thickness of the fabric, which will lead to excessive squeezing of thin fabrics and cause damage; for thick fabrics, insufficient squeezing, unsatisfactory dehydration effect, and excessive residual moisture affecting product quality. The servo motor 4 is started by operating the control panel 29 to drive the bidirectional screw rod 5 to rotate, so that the two sliders 3 slide relative to or away from each other along the slide groove 2. As the slider 3 moves, the mounting frame 7 is driven to move up and down through the connection transmission of the mounting seat 6, the connecting rod 9 and the U-shaped seat 8, thereby changing the position of the upper squeezing roller 10 in the vertical direction, and realizing the adjustment of the distance between the upper squeezing roller 10 and the lower squeezing roller 11 to adapt to different fabrics and ensure the quality of weaving.
[0024] See also Figure 1-5 As shown, through slots 12 are provided on both sides of the box body 1, and two introduction rollers 13 are symmetrically installed on one side of the box body 1 through a pin, and the introduction roller 13 is located on one side of one of the through slots 12, a tension roller 14 is installed between the two sides of the bottom end of the box body 1 through a pin, and a guide roller 15 is installed between the two sides of the top end of one end of the box body 1 through a pin;
[0025] A winding motor 16 is installed at one end of the box body 1, and a rotating shaft 17 is installed at the output end of the winding motor 16. A winding roller 18 is installed on the outer wall of the rotating shaft 17, and the winding roller 18 is located on one side of another through slot 12. Two guide plates 26 are symmetrically installed on the bottom side of the box body 1, and a water outlet 27 is connected to the bottom side of the box body 1. When working, most of the water will remain on the woven cloth during the operation process, which will cause the cloth to mold and is not convenient for later storage. Therefore, an adjustable water jet loom is needed. The woven fabric first enters through the through slot 12 on one side, passes between the two introduction rollers 13, and then the fabric is squeezed out. The fabric passes between the rollers to achieve squeezing and dehydrating treatment of the fabric, and then the fabric passes from the bottom side of the tension roller 14, and the tension roller 14 can apply a certain tension to the fabric to ensure that the fabric maintains a moderate tension during transmission. After that, the fabric extends to the top side of the guide roller 15, guiding the fabric to be transmitted in the direction of the winding roller 18, and then the winding motor 16 is started to drive the rotating shaft 17 to rotate, so that the winding roller 18 rotates to roll up the dehydrated fabric, and the water removed from the fabric will fall inside the box 1, and be guided by the guide plate 26 to flow to the water outlet 27 and discharged from the box 1, thereby realizing the automatic winding of the woven cloth, maintaining stable tension, and avoiding the disorder of the cloth.
[0026] See also Figure 1 , 2 As shown in Figures 3 and 5, a mounting frame 19 is installed on the top side of the box body 1, and a plurality of air inlets 20 are equidistantly provided inside the top side of the mounting frame 19 and through the top side of the box body 1, a dual-axis negative pressure motor 21 is installed on the top side of the mounting frame 19, and three fan blades 22 are equidistantly provided at one output end of the dual-axis negative pressure motor 21, and two cleaning brushes 23 are equidistantly provided at the other output end of the dual-axis negative pressure motor 21, and the cleaning brushes 23 are fitted with the air inlet 20 on the top side of the mounting frame 19, a fixing frame 24 is installed on the top side of the box body 1, and a heating wire 25 is installed inside the fixing frame 24, and a plurality of through holes are provided inside the bottom side of the fixing frame 24; during operation, in actual applications, the air inside the box body 1 cannot be updated in time, and the hot air The air cannot be continuously supplied to the fabric, which affects the drying effect. The fabric cannot be fully dried and a lot of moisture remains. When the fabric passes through the guide roller 15, the dual-axis negative pressure motor 21 operates, and the output shaft at one end of the dual-axis negative pressure motor 21 drives the three fan blades 22 to rotate, generating negative pressure suction, and the outside air is sucked into the box body 1 through the air inlet 20. At the same time, the electric heating wire 25 is energized and heated, so that the passing air is heated, and the heated hot air is blown downward from the through hole on the bottom side, and the hot air is blown to the fabric passing through the guide roller 15 to ensure the drying of the fabric. At the same time, the output shaft at the other end of the dual-axis negative pressure motor 21 drives the two cleaning brushes 23 to rotate, which can clean the air inlet 20 to prevent dust and other impurities from clogging the air inlet 20, keep the air inlet unobstructed, and improve the drying efficiency.
[0027] Working principle, adjusting the distance between the squeezing rollers: start the servo motor 4 by operating the control panel 29, drive the bidirectional screw rod 5 to rotate, and make the two sliders 3 slide relative to or opposite to each other along the slide groove 2. As the sliders 3 move, the mounting frame 7 is driven to move up and down through the connection transmission of the mounting seat 6, the connecting rod 9 and the U-shaped seat 8, thereby changing the position of the upper squeezing roller 10 in the vertical direction, and adjusting the distance between the upper squeezing roller 10 and the lower squeezing roller 11 to adapt to different fabrics and ensure the quality of weaving;
[0028] The woven fabric first enters through the through slot 12 on one side and passes between two introduction rollers 13. Then, the fabric passes between the squeezing rollers to realize squeezing and dehydrating treatment of the fabric. Then, the fabric passes through the bottom side of the tension roller 14. The tension roller 14 can apply a certain tension to the fabric to ensure that the fabric maintains a moderate tension during the transmission process. After that, the fabric extends to the top side of the guide roller 15, guiding the fabric to be transmitted in the direction of the winding roller 18. Then, the winding motor 16 is started to drive the rotating shaft 17 to rotate, so that the winding roller 18 rotates and the dehydrated fabric is rolled up. The water removed from the fabric will fall inside the box 1 and be guided by the guide plate 26 to flow to the water outlet 27 and discharged from the box 1, realizing the automatic winding of the woven cloth, maintaining stable tension, and avoiding the disorder of the cloth.
[0029] When the fabric passes through the guide roller 15, the dual-axis negative pressure motor 21 operates, and the output shaft at one end of the dual-axis negative pressure motor 21 drives the three fan blades 22 to rotate, generating negative pressure suction, and the outside air is sucked into the box body 1 through the air inlet 20. At the same time, the electric heating wire 25 is energized and heated, so that the passing air is heated, and the heated hot air is blown downward from the through hole on the bottom side, and the hot air is blown toward the fabric passing through the guide roller 15 to ensure the drying of the fabric. At the same time, the output shaft at the other end of the dual-axis negative pressure motor 21 drives the two cleaning brushes 23 to rotate, which can clean the air inlet 20, prevent dust and other impurities from clogging the air inlet 20, keep the air inlet unobstructed, and improve the drying efficiency.
[0030] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. An adjustable water jet loom, characterized in that: The invention comprises a box body (1), wherein an adjustment component is installed inside the box body (1), wherein the adjustment component comprises a slide groove (2), wherein the slide groove (2) is opened on the top side of the box body (1), and sliders (3) are slidably installed inside both ends of the slide groove (2), a servo motor (4) is installed on one side of the box body (1), and a bidirectional screw rod (5) is installed on the output end of the servo motor (4), and screw holes are opened inside the bottom ends of the sliders (3), and one end of the bidirectional screw rod (5) passes through the screw hole and is rotatably installed on the inside of one side of the box body (1), and the bottom sides of the sliders (3) are fixedly installed. A mounting seat (6) is provided, a mounting frame (7) is installed inside the box body (1), two U-shaped seats (8) are symmetrically installed on the top side of the mounting frame (7), a connecting rod (9) is installed inside the mounting seat (6) through a pin shaft, one end of the connecting rod (9) is respectively installed inside the U-shaped seat (8) through a pin shaft, an upper squeezing roller (10) is installed inside the mounting frame (7) through a rotating shaft, and a lower squeezing roller (11) is installed between the two sides of the box body (1) through a connecting shaft, and the lower squeezing roller (11) is located directly below the upper squeezing roller (10).
2. The adjustable water jet loom according to claim 1, characterized in that: Through slots (12) are provided on both sides of the box body (1); two guide rollers (13) are symmetrically mounted on one side of the box body (1) through the cooperation of a pin shaft, and the guide roller (13) is located on one side of one of the through slots (12); a tension roller (14) is mounted between the two sides of the bottom end of the box body (1) through the cooperation of a pin shaft, and a guide roller (15) is mounted between the two sides of the top end of one end of the box body (1) through the cooperation of a pin shaft.
3. The adjustable water jet loom according to claim 2, characterized in that: A winding motor (16) is installed at one end of the box body (1), a rotating shaft (17) is installed at the output end of the winding motor (16), a winding roller (18) is installed on the outer wall of the rotating shaft (17), and the winding roller (18) is located on one side of the other through slot (12).
4. The adjustable water jet loom according to claim 3, characterized in that: A mounting frame (19) is installed on the top side of the box body (1), and a plurality of air inlets (20) are equidistantly provided inside the top side of the mounting frame (19) and through the top side of the box body (1). A dual-axis negative pressure motor (21) is installed on the top side of the mounting frame (19), and three fan blades (22) are equidistantly provided at one output end of the dual-axis negative pressure motor (21), and two cleaning brushes (23) are equidistantly provided at the other output end of the dual-axis negative pressure motor (21), and the cleaning brushes (23) are arranged in close contact with the air inlet (20) on the top side of the mounting frame (19). A fixing frame (24) is installed on the top side of the box body (1), and a heating wire (25) is installed inside the fixing frame (24), and a plurality of through holes are provided inside the bottom side of the fixing frame (24).
5. The adjustable water jet loom according to claim 4, characterized in that: Two guide plates (26) are symmetrically mounted on the bottom side of the box body (1), and a water outlet (27) is connected to the bottom side of the box body (1).
6. The adjustable water jet loom according to claim 5, characterized in that: Support legs (28) are fixedly connected to the four corners of the bottom side of the box body (1), and a control panel (29) is installed on one side of the box body (1). The control panel (29) is used to control the operation of electrical components inside the device.
Citation Information
Patent Citations
Intelligent dewatering device of water-jet loom for textile production
CN114508920A