Vacuum glass forming device

By designing a vacuum glass molding device, the automatic adsorption of the glass substrate is achieved by using a pump and suction cup, and the height is adjusted by an electro-hydraulic push rod, the problem of high manual operation strength in the existing vacuum glass manufacturing method is solved, and the production efficiency and accuracy are improved.

CN222615176UActive Publication Date: 2025-03-14TIANJIN TAIWAN GLASS TECH CO LTD
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Patent Information

Application Number
CN202420359485.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2025-03-14
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

In the existing vacuum glass manufacturing method, support is manually arranged between two glass substrates, and the sheets are manually combined and glued, resulting in the staff maintaining a large working strength.

Method used

A vacuum glass forming device is designed, including a support table and a top plate. The top plate is equipped with a pump and a suction cup. The air between the suction cup and the glass substrate is extracted through the air pipe, so that the suction cup is tightly absorbed by the glass substrate, and the height of the device is adjusted through the electro-hydraulic push rod to achieve automatic glueing.

Benefits of technology

Through this device, the labor intensity of workers can be significantly reduced, the efficiency and accuracy of vacuum glass forming can be improved, and the production cost can be reduced.

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Abstract

The utility model discloses a vacuum glass forming device which comprises a supporting table and a top plate, a first sucking pump is fixedly installed on the upper surface of the top plate, and the left side face of the first sucking pump and the right side face of the first sucking pump are fixedly communicated with first connecting pipes. The bottom end of each first connecting pipe fixedly communicates with two first exhaust pipes, two first connecting columns are fixedly installed on the bottom face of the top plate, and a fixing plate is fixedly installed on the bottom face of each first connecting column. According to the device, a first suction cup is communicated with a first suction pump through a first connecting pipe and a first suction pipe, so that air between the first suction cup and a first glass substrate can be completely pumped out through the first suction pump, and the first glass substrate can be tightly adsorbed by the first suction cup; and the second suction cup is communicated with a second suction pump through a second connecting pipe and a second suction pipe, so that air between the second suction cup and the second glass substrate can be completely pumped out through the second suction pump.
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Description

Technical Field

[0001] The utility model relates to the technical field of vacuum glass, in particular to a vacuum glass forming device. Background Art

[0002] Vacuum glass has extraordinary thermal insulation properties. When used as window glass, heat is not easily lost and cold air is not easy to escape. In cold seasons, the room can be warmed up quickly, and in hot seasons, the room using refrigeration equipment can also maintain a low temperature with low energy consumption. Vacuum glass is environmentally friendly and energy-saving, and reduces people's heating and air-conditioning costs. Vacuum glass is used as exterior wall glass, with its extraordinary sound insulation performance, it prevents noise interference and creates a quiet environment.

[0003] In the prior art, a general method for manufacturing vacuum glass is to manually arrange supports between two glass substrates, manually assemble the glass sheets and apply glue between the glass sheets. This will cause the workers to maintain a high work intensity. Therefore, we propose a vacuum glass forming device to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a vacuum glass forming device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A vacuum glass forming device comprises a support table and a top plate, a first vacuum pump is fixedly installed on the upper surface of the top plate, a left side surface and a right side surface of the first vacuum pump are fixedly connected with a first connecting pipe, a bottom end of each of the first connecting pipes is fixedly connected with two first vacuum pipes, two groups of first connecting columns are fixedly installed on the bottom surface of the top plate, a fixing plate is fixedly installed on the bottom surface of each group of the first connecting columns, two first suction cups are fixedly installed on the bottom surface of each of the fixing plates, four first through holes are opened on the upper surface of the top plate, two second through holes are opened on the upper surface of each of the fixing plates, and the bottom end of each of the first vacuum pipes passes through the first through hole and the second through hole and is connected with the upper surface of the first suction cup.

[0007] In a further embodiment, four electric hydraulic push rods are fixedly mounted on the upper surface of the support platform, and the output end of each of the electric hydraulic push rods is fixedly mounted to the bottom surface of the top plate.

[0008] In a further embodiment, four second connecting columns are fixedly mounted on the bottom surface of the support platform, and a bottom plate is commonly fixedly mounted on the bottom surfaces of the four second connecting columns.

[0009] In a further embodiment, a second vacuum pump is fixedly installed on the upper surface of the base plate, the left side and the right side of the second vacuum pump are fixedly connected with second connecting pipes, and the top of each second connecting pipe is fixedly connected with two second vacuum pipes.

[0010] In a further embodiment, four second suction cups are fixedly mounted on the upper surface of the support platform, and four third through holes are opened on the bottom surface of the support platform. The top end of each second air suction pipe passes through the third through hole and is connected to the bottom surface of the second suction cup.

[0011] In a further embodiment, a controller is fixedly mounted on the outer surface of the support platform, four support legs are fixedly mounted on the bottom surface of the support platform, and a support base is fixedly mounted on the bottom surface of each of the support legs.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The device connects the first suction cup with the first suction pump via a first connecting pipe and a first suction pipe, so that the air between the first suction cup and the first glass substrate can be completely sucked out by the first suction pump, thereby allowing the first suction cup to tightly adsorb the first glass substrate; the second suction cup is connected with the second suction pump via a second connecting pipe and a second suction pipe, so that the air between the second suction cup and the second glass substrate can be completely sucked out by the second suction pump, thereby allowing the second suction cup to tightly adsorb the second glass substrate; and by fixing the bottom surface of the top plate to the output ends of four electric hydraulic push rods, the staff can change the height of the top plate and its bottom surface components by controlling the height of the electric hydraulic push rods. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the front view of the vacuum glass forming device.

[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the side view of the vacuum glass forming device.

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the side section of the top plate in the vacuum glass forming device.

[0017] Figure 4 It is a three-dimensional structural schematic diagram of the front section view of the support platform in the vacuum glass forming device.

[0018] In the figure: 1. support base; 2. support leg; 3. support table; 4. controller; 5. electric hydraulic push rod; 6. top plate; 7. first connecting pipe; 8. fixing plate; 9. first vacuum pump; 10. first connecting column; 11. second connecting column; 12. bottom plate; 13. second vacuum pump; 14. second vacuum pipe; 15. second suction cup; 16. first vacuum pipe; 17. first suction cup; 18. second connecting pipe; 19. first through hole; 20. second through hole; 21. third through hole. DETAILED DESCRIPTION

[0019] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4In the utility model, a vacuum glass forming device includes a support table 3 and a top plate 6, a first air pump 9 is fixedly installed on the upper surface of the top plate 6, the left side of the first air pump 9 and the right side of the first air pump 9 are fixedly connected with a first connecting pipe 7, the bottom end of each first connecting pipe 7 is fixedly connected with two first air pumping pipes 16, two groups of first connecting columns 10 are fixedly installed on the bottom surface of the top plate 6, a fixing plate 8 is fixedly installed on the bottom surface of each group of first connecting columns 10, two first suction cups 17 are fixedly installed on the bottom surface of each fixing plate 8, four first through holes 19 are opened on the upper surface of the top plate 6, two second through holes 20 are opened on the upper surface of each fixing plate 8, and the bottom end of each first air pumping pipe 16 passes through the first through hole 19 and the second through hole 20 and is connected with the upper surface of the first suction cup 17.

[0023] Four electric hydraulic push rods 5 are fixedly installed on the upper surface of the support platform 3, and the output end of each electric hydraulic push rod 5 is fixedly installed on the bottom surface of the top plate 6. The output ends of the four electric hydraulic push rods 5 can jointly drive the top plate 6 to adjust the height. Four second connecting columns 11 are fixedly installed on the bottom surface of the support platform 3, and a bottom plate 12 is commonly fixedly installed on the bottom surfaces of the four second connecting columns 11. A second air pump 13 is fixedly installed on the upper surface of the bottom plate 12. The left side surface and the right side surface of the second air pump 13 are fixedly connected to a second connecting pipe 18, and the top end of each second connecting pipe 18 is fixedly connected to two second air pumps 14. The bottom plate 12 fixes and supports the second air pump 13.

[0024] Four second suction cups 15 are fixedly installed on the upper surface of the support platform 3, and four third through holes 21 are opened on the bottom surface of the support platform 3. The top end of each second air extraction pipe 14 passes through the third through hole 21 and is connected with the bottom surface of the second suction cup 15. The second suction cup 15 is connected with the second air extraction pump 13 through the second air extraction pipe 14 and the second connecting pipe 18, so that after the staff starts the second air extraction pump 13 through the controller 4, the second suction cup 15 can firmly adsorb the vacuum glass. The electric hydraulic push rod 5, the first air extraction pump 9 and the second air extraction pump 13 are electrically connected to the controller 4 through wires. The controller 4 is fixedly installed on the outer surface of the support platform 3, and four support legs 2 are fixedly installed on the bottom surface of the support platform 3. The bottom surface of each support leg 2 is fixedly installed with a support seat 1. The four support legs 2 jointly lift the support platform 3 to a certain height. The four support seats 1 increase the contact area with the ground, so that the device can be stably placed.

[0025] The working principle of the utility model is:

[0026] First, the staff places the first glass substrate above the four second suction cups 15, and then the staff controls the output ends of the four electric hydraulic push rods 5 to contract through the controller 4, and the output ends of the four electric hydraulic push rods 5 jointly drive the top plate 6, the first suction cup 17, etc. to descend. When the bottom surfaces of the four first suction cups 17 contact the upper surface of the first glass substrate, the staff starts the first vacuum pump 9 through the controller 4, and the first vacuum pump 9 sucks out the air between the first suction cup 17 and the first glass substrate through the first connecting pipe 7 and the first vacuum pipe 16. Then the staff controls the output ends of the four electric hydraulic push rods 5 to extend and drive the first glass substrate to rise. Then the staff places the second glass substrate above the second suction cup 15, and then the staff starts the second vacuum pump 13 through the controller 4, and the second vacuum pump 13 sucks out the air between the second suction cup 15 and the second glass substrate through the second connecting pipe 18 and the second vacuum pipe 14, and then the staff can carry out the gluing operation.

[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A vacuum glass forming device, characterized in that: The invention comprises a support platform (3) and a top plate (6), wherein a first air pump (9) is fixedly installed on the upper surface of the top plate (6), a first connecting pipe (7) is fixedly connected to the left side and the right side of the first air pump (9), and the bottom end of each of the first connecting pipes (7) is fixedly connected to two first air pumping pipes (16), two groups of first connecting columns (10) are fixedly installed on the bottom surface of the top plate (6), a fixing plate (8) is fixedly installed on the bottom surface of each group of the first connecting columns (10), and two first suction cups (17) are fixedly installed on the bottom surface of each of the fixing plates (8), four first through holes (19) are opened on the upper surface of the top plate (6), and two second through holes (20) are opened on the upper surface of each of the fixing plates (8), and the bottom end of each of the first air pumping pipes (16) passes through the first through hole (19) and the second through hole (20) and is connected to the upper surface of the first suction cup (17).

2. A vacuum glass forming device according to claim 1, characterized in that: Four electric hydraulic push rods (5) are fixedly mounted on the upper surface of the support platform (3), and the output end of each electric hydraulic push rod (5) is fixedly mounted on the bottom surface of the top plate (6).

3. The vacuum glass forming device according to claim 1, characterized in that: Four second connection columns (11) are fixedly mounted on the bottom surface of the support platform (3), and a bottom plate (12) is fixedly mounted on the bottom surfaces of the four second connection columns (11).

4. A vacuum glass forming device according to claim 3, characterized in that: A second air pump (13) is fixedly mounted on the upper surface of the base plate (12); the left side surface and the right side surface of the second air pump (13) are both fixedly connected to a second connecting pipe (18); and the top end of each second connecting pipe (18) is fixedly connected to two second air pumps (14).

5. A vacuum glass forming device according to claim 4, characterized in that: Four second suction cups (15) are fixedly mounted on the upper surface of the support platform (3), and four third through holes (21) are opened on the bottom surface of the support platform (3). The top end of each second air extraction pipe (14) passes through the third through hole (21) and is connected to the bottom surface of the second suction cup (15).

6. The vacuum glass forming device according to claim 1, characterized in that: A controller (4) is fixedly mounted on the outer surface of the support platform (3), four support legs (2) are fixedly mounted on the bottom surface of the support platform (3), and a support base (1) is fixedly mounted on the bottom surface of each support leg (2).