Polyurethane foam winding device
By designing a polyurethane foam winding device with an adjustment limit mechanism, the inconvenience of traditional equipment when winding foams of different sizes is solved, and efficient and low-friction winding effect is achieved.
Patent Information
- Application Number
- CN202421432697.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The traditional polyurethane foam winding equipment lacks a limiting mechanism when winding, resulting in inconvenience in rolling foam of different sizes.
A polyurethane foam coiling device is designed, including a base, a reel plate and a limiting assembly. The limiting assembly is slidally connected to the slide chute, and the spacing is adjusted by adjusting the position of the limiting assembly to adapt to foam of different sizes. In addition, the limiting assembly includes a rotating roller and a fastener to reduce friction and to increase the tension of the winding by the adjustment assembly.
It realizes effective winding of foams of different sizes, reduces friction and improves winding efficiency and tension.
Smart Images

Figure CN222647225U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyurethane foam production, in particular to a polyurethane foam rolling device. Background Art
[0002] Polyurethane sponge is a low-density PU with a foam density below 18kg / m3. The method is usually to use more than 4.5 parts of water (per 100 parts of polyol) and more than 55 parts of TDI. The heat dissipation problem of the foam is very prominent. Since the heat inside the foam is not easy to dissipate, the temperature automatically rises to more than 180°C during the foaming process, which will cause the foam to spontaneously combust.
[0003] During the production of polyurethane foam, the production steps are raw material screening, mixing, processing and final molding and winding. During the final winding, a winding machine is required to wind the molded foam. However, when winding, the traditional winding equipment wraps the wound foam inside the winding equipment. When winding foams of different sizes, there is no limiting mechanism, which leads to the problem of inconvenience in foam winding. Now, there is an urgent need to provide a winding equipment with an adjustable limiting mechanism to wind the foam. Utility Model Content
[0004] In order to overcome the existing problems, an embodiment of the present application provides a polyurethane foam winding device, in which a limit assembly is provided at one end of the winding disk above the base, and a slide groove is provided at the intersection of the base and the limit assembly, and the limit assembly is slidably connected to the slide groove. When rolling up foams of different sizes, the distance between the limit assemblies at both ends can be adjusted by changing the positional relationship between the limit assemblies at both ends and the slide groove. For foam limiting, it can be suitable for rolling up foams of different sizes.
[0005] The technical solution adopted by the embodiment of the present application to solve the technical problem is:
[0006] A polyurethane foam winding device comprises a base and a winding disk arranged at the top of the base, and a transmission assembly arranged at one end of the winding disk, wherein the transmission assembly is connected to the winding disk and is used to drive the winding disk to rotate to wind the foam;
[0007] In which, the base is provided with a limit assembly at one end away from the winding disk, and a slide groove is provided at the intersection of the base and the limit assembly. The position of the limit assembly inside the slide groove is changed to adjust the spacing between the limit assemblies at both ends. A limit assembly is provided at one end of the winding disk above the base, and a slide groove is provided at the intersection of the base and the limit assembly. The limit assembly is slidably connected to the slide groove. When rolling up foams of different sizes, the spacing between the limit assemblies at both ends can be adjusted by changing the position relationship between the limit assemblies and the slide groove. For foam limiting, it can be suitable for foam rolling of different sizes. At the same time, the limit assembly includes a rotating roller and a fastener. The foam and the rotating roller are in contact with each other. The rotating roller rotates to reduce the friction with the foam. When the slider and the slide groove change their positions, the slider is tightly connected to the slide groove by the fastener.
[0008] Preferably, the limit assembly includes a slider slidably connected to the slide groove, a rotating roller is provided at the top of the slider, and the rotating roller and the slider are rotatable structures. When the foam contacts the rotating roller, the friction between the foam and the foam is reduced by the rotating rotating roller when the foam is rolled up. The slider is located on one side of the rotating roller and a limit piece is provided. The limit piece passes through the slider. When changing the spacing between the two limit assemblies, the limit piece and the slide groove are loosened, and then the slider is pushed to move inside the slide groove. When the slider moves to a suitable position, the limit piece is tightened, so that the limit assembly can be tightly connected to the slide groove.
[0009] Preferably, an adjustment component is provided above the base, inside the limit component and the winding disk, and the adjustment component is connected to the base in a fixed manner.
[0010] Preferably, the adjustment assembly includes a pressure roller, a bearing is provided at the intersection of the pressure roller and the support plate, the pressure roller is a rotatable structure, when the foam is rolled up, the foam moves from the inside of the pressure roller, and the pressure roller is a rotatable structure, so that when the foam moves, it drives the pressure roller to rotate, reducing the friction force between the pressure roller and the foam, and a support plate is provided at each end of the pressure roller, and a support plate is provided at the bottom end of the two support plates, and the support plate is connected to the base;
[0011] Among them, the connection method between the support plate and the support plate is a plug-in connection, a connecting piece is provided at the intersection of the support plate and the support plate, and connecting holes are opened at the corresponding positions of the support plate and the connecting piece. When the height of the adjustment component needs to be changed, the connecting piece is loosened so that the connecting piece does not contact the support plate, and then the positional relationship between the support plate and the support plate is changed. When the adjustment is completed, the connecting piece is tightened, so that the connecting piece can fasten and stabilize the support plate.
[0012] Preferably, a support frame is provided at the intersection of the base and the winding disk, and the support frame is connected to the winding disk. The intersection of the support frame and the winding disk is a rotatable structure, so that the internal winding disk can be driven to rotate under the operation of the transmission component.
[0013] Preferably, the transmission assembly includes an electric motor and a frequency converter arranged at the output end of the motor. The transmission assembly is connected to the winding drum and is used to drive the winding drum to rotate. When the transmission assembly runs, the internal motor drives the winding drum to rotate, and the operating speed of the motor can be changed by the frequency converter.
[0014] The advantages of the embodiments of the present application are:
[0015] 1. A limit assembly is provided at one end of the winding disk above the base, and a slide groove is provided at the intersection of the base and the limit assembly. The limit assembly is slidably connected to the slide groove. When rolling up foams of different sizes, the distance between the limit assemblies at both ends can be adjusted by changing the positional relationship between the limit assemblies at both ends and the slide groove. For foam limiting, it can be suitable for rolling up foams of different sizes.
[0016] 2. The limit assembly includes a rotating roller and a fastener. The foam and the rotating roller are in contact with each other. The rotating roller rotates to reduce the friction with the foam. When the slider and the slide groove change positions, the slider and the slide groove are tightly connected by the fastener.
[0017] 3. An adjustment component is provided inside the limit component and the winding disk, and the height of the adjustment component itself can be changed through the internal support plate and the support plate, thereby changing the height of the adjustment component, which is used to increase the tension of the rolled foam when the foam is rolled. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0019] Figure 1 This is a schematic diagram of the overall structure of the polyurethane foam winding device of the utility model;
[0020] Figure 2 This is a schematic diagram of the overall structure of the polyurethane foam winding device of the utility model without the limit assembly;
[0021] Figure 3 This is a schematic diagram of the overall structure of the limit assembly in the polyurethane foam winding device of the utility model;
[0022] Figure 4 The utility model is a schematic diagram of the overall structure of the adjustment component in the polyurethane foam winding device.
[0023] Description of main reference numerals:
[0024] 1. Base; 2. Limiting assembly; 21. Sliding block; 22. Limiting piece; 23. Rotating roller; 3. Support frame; 4. Winding reel; 5. Transmission assembly; 6. Adjusting assembly; 61. Pressing roller; 62. Support plate; 63. Connecting hole; 64. Connecting piece; 65. Support plate; 7. Slide groove. DETAILED DESCRIPTION
[0025] The embodiment of the present application solves the problems in the prior art by providing a polyurethane foam winding device. A limit assembly is provided at one end of the winding disk above the base, and a slide groove is provided at the intersection of the base and the limit assembly. The limit assembly is slidably connected to the slide groove. When rolling up foams of different sizes, the spacing between the limit assemblies at both ends can be adjusted by changing the positional relationship between the limit assemblies at both ends and the slide groove. For foam limiting, it can be suitable for rolling up foams of different sizes. The limit assembly includes a rotating roller and a fastener. The foam and the rotating roller are in contact with each other. The rotating roller rotates to reduce the friction with the foam. When the slider and the slide groove change their positions, the slider and the slide groove are tightly connected by the fastener. An adjusting assembly is provided inside the limit assembly and the winding disk, and the height of the adjusting assembly itself can be changed by the internal support plate and the support plate, thereby changing the height of the adjusting assembly, which is used to increase the tension of the rolled foam when the foam is rolled up.
[0026] The technical solution in the embodiment of the present application is to solve the above problems, and the overall idea is as follows:
[0027] Embodiment 1:
[0028] This embodiment provides a specific structure of a polyurethane foam winding device, such as Figure 1-4 As shown, it includes a base 1 and a winding disk 4 arranged at the top of the base 1, and a transmission assembly 5 arranged at one end of the winding disk 4, the transmission assembly 5 is connected to the winding disk 4, and is used to drive the winding disk 4 to rotate to wind the foam;
[0029] Among them, a limit component 2 is provided at one end of the base 1 away from the winding disk 4, and a slide groove 7 is opened at the intersection of the base 1 and the limit component 2. The position of the limit component 2 inside the slide groove 7 is changed to adjust the distance between the limit components 2 at both ends. A limit component 2 is provided at one end of the winding disk 4 above the base 1, and a slide groove 7 is opened at the intersection of the base 1 and the limit component 2. The limit component 2 is slidably connected with the slide groove 7. When rolling up foams of different sizes, the distance between the limit components 2 at both ends can be adjusted by changing the position relationship between the limit components 2 and the slide groove 7 at both ends. For foam limiting, it can be suitable for foams of different sizes. At the same time, the limit component 2 includes a rotating roller 23 and a fastener 22. The foam is in contact with the rotating roller 23. The rotating roller 23 rotates to reduce the friction with the foam. When the slider 21 and the slide groove 7 change position, the slider 21 is tightly connected to the slide groove 7 through the fastener 22.
[0030] The limiting component 2 includes a slider 21 slidably connected to the slide groove 7, a rotating roller 23 is provided at the top of the slider 21, and the rotating roller 23 and the slider 21 are rotatable structures. When the foam contacts the rotating roller 23, the friction between the foam and the foam is reduced by the rotating rotating roller 23 when the foam is rolled up. The slider 21 is located on one side of the rotating roller 23 and is provided with a limiting member 22. The limiting member 22 penetrates the slider 21. When changing the spacing between the two limiting components 2, the limiting member 22 and the slide groove 7 are loosened, and then the slider 21 is pushed to move inside the slide groove 7. When the slider 21 moves to a suitable position, the limiting member 22 is tightened, so that the limiting component 2 and the slide groove 7 are tightly connected.
[0031] By adopting the above technical solution:
[0032] When rolling up foams of different sizes, the spacing between the limit assemblies 2 at both ends can be adjusted by changing the positional relationship between the limit assemblies 2 at both ends and the slide groove 7. For foam limiting, it can be suitable for rolling up foams of different sizes. At the same time, the limit assemblies 2 include a rotating roller 23 and a fastener 22. The foam and the rotating roller 23 are in contact with each other. The rotating roller 23 rotates to reduce the friction with the foam. When the slider 21 and the slide groove 7 change position, the slider 21 is tightly connected to the slide groove 7 through the fastener 22.
[0033] Embodiment 2:
[0034] This embodiment provides a specific structure of a polyurethane foam winding device, such as Figure 1-4 As shown, an adjustment component 6 is provided above the base 1 and inside the limit component 2 and the winding reel 4, and the connection between the adjustment component 6 and the base 1 is a fixed connection.
[0035] The adjustment component 6 includes a pressure roller 61, and a bearing is provided at the intersection of the pressure roller 61 and the support plate 62. The pressure roller 61 is a rotatable structure. When the foam is rolled up, the foam moves from the inside of the pressure roller 61, and the pressure roller 61 is a rotatable structure, so that when the foam moves, it drives the pressure roller 61 to rotate, reducing the friction force between the pressure roller 61 and the foam. A support plate 62 is provided at each end of the pressure roller 61, and a support plate 65 is provided at the bottom end of the two support plates 62. The support plate 65 is connected to the base 1;
[0036] Among them, the connection method between the support plate 65 and the support plate 62 is a plug-in connection. A connecting piece 64 is provided at the intersection of the support plate 65 and the support plate 62. A connecting hole 63 is opened at the corresponding position of the support plate 62 and the connecting piece 64. When it is necessary to change the height of the adjustment component 6, the connecting piece 64 is loosened so that the connecting piece 64 does not contact the support plate 62, and then the positional relationship between the support plate 62 and the support plate 65 is changed. When the adjustment is completed, the connecting piece 64 is tightened, so that the connecting piece 64 can fasten and stabilize the support plate 62 and the support plate 64.
[0037] A support frame 3 is provided at the intersection of the base 1 and the winding disk 4, and the support frame 3 is connected to the winding disk 4. The intersection of the support frame 3 and the winding disk 4 is a rotatable structure, so that when the transmission component 5 is operated, the internal winding disk 4 can be driven to rotate.
[0038] The transmission assembly 5 includes an electric motor and a frequency converter arranged at the output end of the electric motor. The transmission assembly 5 is connected to the winding drum 4 and is used to drive the winding drum 4 to rotate. When the transmission assembly 5 runs, the internal motor drives the winding drum 4 to rotate, and the running speed of the motor can be changed through the frequency converter.
[0039] By adopting the above technical solution:
[0040] When the foam is rolled up, the transmission component 5 runs, and the internal motor drives the winding disk 4 to rotate, and the operating speed of the motor can be changed by the frequency converter. The foam moves from the inside of the pressure roller 61, and the pressure roller 61 is a rotatable structure, so that when the foam moves, it drives the pressure roller 61 to rotate, reducing the friction force between the pressure roller 61 and the foam, and when the height of the adjustment component 6 needs to be changed, the connecting piece 64 is loosened at this time so that the connecting piece 64 does not contact the support plate 62, and then the positional relationship between the support plate 62 and the support plate 65 is changed. When the adjustment is completed, the connecting piece 64 is tightened, so that the connecting piece 64 can fasten and stabilize the support plate 62 and the support plate 64.
[0041] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.
Claims
1. A polyurethane foam winding device, characterized in that: It comprises a base (1), a winding disk (4) arranged at the top of the base (1), and a transmission assembly (5) arranged at one end of the winding disk (4), wherein the transmission assembly (5) is connected to the winding disk (4) and is used to drive the winding disk (4) to rotate to wind up the foam; A limiting component (2) is provided at one end of the base (1) away from the winding reel (4), and a sliding groove (7) is provided at the intersection of the base (1) and the limiting component (2). The position of the limiting component (2) inside the sliding groove (7) is changed to adjust the distance between the limiting components (2) at both ends.
2. A polyurethane foam winding device as claimed in claim 1, characterized in that: The limiting assembly (2) comprises a slider (21) slidably connected to the slide groove (7), a rotating roller (23) is provided at the top of the slider (21), and a limiting member (22) is provided on one side of the rotating roller (23) of the slider (21).
3. A polyurethane foam winding device as claimed in claim 1, characterized in that: An adjustment component (6) is provided above the base (1) and inside the limit component (2) and the winding disk (4); the adjustment component (6) is connected to the base (1) in a fixed manner.
4. A polyurethane foam winding device as claimed in claim 3, characterized in that: The adjustment assembly (6) comprises a pressure roller (61), each of the two ends of the pressure roller (61) is provided with a support plate (62), and each of the bottom ends of the two support plates (62) is provided with a support plate (65); The support plate (65) and the support plate (62) are connected in a plug-in manner, a connecting piece (64) is provided at the intersection of the support plate (65) and the support plate (62), and a connecting hole (63) is provided at the corresponding position of the support plate (62) and the connecting piece (64).
5. A polyurethane foam winding device as claimed in claim 4, characterized in that: A bearing is provided at the intersection of the pressure roller (61) and the support plate (62), and the pressure roller (61) is a rotatable structure.
6. A polyurethane foam winding device as claimed in claim 2, characterized in that: The rotating roller (23) and the sliding block (21) are rotatable structures.
7. The polyurethane foam winding device according to claim 1, characterized in that: A support frame (3) is provided at the intersection of the base (1) and the winding reel (4), and the support frame (3) is connected to the winding reel (4).
8. The polyurethane foam winding device according to claim 1, characterized in that: The transmission assembly (5) comprises an electric motor and a frequency converter arranged at the output end of the electric motor. The transmission assembly (5) is connected to the winding disk (4) and is used to drive the winding disk (4) to rotate.