Flange connection type insulating joint
By introducing a clamping mechanism and a disassembly mechanism into the flange-connected insulated joint, the problem of loosening of traditional joints after long-term use is solved, higher sealing and stability are achieved, and the disassembly process is simplified and the working efficiency is improved.
Patent Information
- Application Number
- CN202421527014.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The bolts and nuts are easily loosened after long-term use, which affects sealing performance and safety, and the loading and unloading process is cumbersome.
A flange-connected insulated joint is designed, using a clamping mechanism and a disassembly mechanism. Through the cooperation of pillars, balls, bayonets and springs, a firm connection between the flanges is achieved, and the disassembly process is simplified through the design of sliders and guide grooves.
It effectively improves the sealing and stability of flange-connected insulated joints, avoids leakage caused by loose connections after long-term use, and significantly shortens disassembly time and improves working efficiency.
Smart Images

Figure CN222616278U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of insulating joints, in particular to a flange-connected insulating joint. Background Art
[0002] Flange-connected insulating joints are a common way of connecting pipes, usually used to connect different components or equipment in a pipe system. It consists of two flanges, insulating gaskets and bolts. This connection method can provide reliable sealing and insulation effects. It is commonly used in pipe systems in industrial fields, such as chemical, petroleum, and natural gas industries. However, each flange-connected insulating joint requires the insulating gasket to be tightened to prevent loosening.
[0003] The traditional flange-connected insulating joint is formed by tightening the bolts and nuts between the flanges to squeeze the insulating gasket between the two flanges to form a seal;
[0004] The traditional flange-connected insulating joint has the following problems: the bolts and nuts are prone to loosening after long-term use, affecting the sealing performance and safety between the joint and the flange. At the same time, it is also cumbersome during the loading and unloading process. For this reason, we propose a flange-connected insulating joint. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a flange-connected insulating joint, so that the connection between the flanges is more firm and tight, effectively improving the sealing and stability of the flange-connected insulating joint, and can effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flange-connected insulating joint, comprising a flange 1, a mounting hole and a disassembly mechanism;
[0007] Flange 1: There are two flanges, the bottom ends of the two flanges 1 are respectively fixedly connected with connecting pipes, the bottom ends of the connecting pipes are fixedly connected with flange 2, and an insulating gasket is provided between the flange 2 at the bottom and the flange 1 at the top;
[0008] Mounting holes: They are all opened inside flange 1, flange 2 and the insulating gasket, and a clamping mechanism is provided between two vertically adjacent mounting holes;
[0009] Disassembly mechanism: It is arranged inside the clamping mechanism, which makes the connection between the flanges more firm and tight, effectively improves the sealing and stability of the flange-connected insulating joint, and can significantly shorten the disassembly time of the flange-connected insulating joint and improve work efficiency.
[0010] Furthermore, the clamping mechanism includes a guide block, a pillar, a bayonet, a guide slide groove, an avoidance groove 1, a ball, a sliding column, a sliding hole and an avoidance groove 2. The avoidance groove 1 is opened at the lower end of the inner wall of the mounting hole on the flange 1, the inner wall of the avoidance groove 1 is opened with evenly distributed sliding holes, the inner wall of the sliding hole is slidably connected with a sliding column, and the end of the sliding column close to the center of the mounting hole is fixedly connected with a rolling ball. The guide slide groove is opened on the inner wall of the mounting hole, the inner wall of the guide slide groove is slidably connected with a guide block, and the end of the guide block close to the center of the mounting hole is fixedly connected to the outer surface of a pillar, the lower end of the pillar is opened with an avoidance groove 2, the inner wall of the avoidance groove 2 is opened with evenly distributed bayonet, and the bayonet is installed in cooperation with adjacent rolling balls, so that the connection between the flanges is more firm and tight.
[0011] Furthermore, the clamping mechanism also includes a spring, which is fixedly connected between one end of the ball away from the center of the mounting hole and the inner wall of an adjacent avoidance groove, and the spring is sleeved on the outer surface of the sliding column to improve the flexibility of the connection.
[0012] Furthermore, the clamping mechanism also includes a thread groove and a nut. The thread grooves are all opened at the upper end of the pillar, and the inside of the thread grooves are all threadedly connected with nuts, which improves the stability and reliability of the connection.
[0013] Furthermore, the disassembly mechanism includes an installation groove, a guide groove and a slider. The installation grooves are all opened inside the pillar, the inner walls of the installation grooves are all opened with evenly distributed guide grooves, the inner walls of the guide grooves are all slidably connected with sliders, and the bottom ends of the sliders are all installed in cooperation with vertically adjacent balls to facilitate unlocking.
[0014] Furthermore, the sliding blocks correspond to the upper and lower positions of the vertically adjacent rolling balls one by one, thereby improving the smoothness of the working process.
[0015] Furthermore, the disassembly mechanism also includes support rods, which are all located inside the installation grooves. The outer surfaces of the support rods located in the same installation groove are fixedly connected to one end of the slider close to the center of the installation groove to drive the disassembly mechanism.
[0016] Compared with the prior art, the beneficial effects of the utility model are: the flange connection type insulating joint has the following advantages:
[0017] 1. Insert the pillar into the mounting hole through the guide block and move along the inner wall of the guide slide groove. When moving, the bottom end of the pillar contacts the ball, which will generate an extrusion force. This extrusion force will push the slide column to slide into the slide hole and compress the spring, while driving the ball to move with the slide column, providing space for the pillar to go deeper. When the pillar moves to a certain extent, the bayonet in the avoidance groove 2 corresponds to the ball, thereby canceling the extrusion force on the ball, causing the spring to rebound. The action of the spring drives the slide column and the ball to rebound, so that the ball is engaged with the adjacent bayonet in the avoidance groove 2. Finally, the nut is threadedly connected to the threaded groove on the pillar and rotated until it is locked with the upper surface thread of flange 2, thereby making the connection between the flanges more firm and tight, effectively improving the sealing and stability of the flange-connected insulating joint, and avoiding leakage due to loose connection after long-term use.
[0018] 2. When disassembly is required, insert the support rod into the installation groove, and move the slider along the guide groove so that the bottom end of the slider contacts the adjacent ball. This contact will generate a certain extrusion force and push the slide column to slide along the slide hole. As the slide column moves, the spring will be compressed, causing the ball to separate from the bayonet, thereby releasing the connection. Finally, the support column can be taken out, which can significantly shorten the disassembly time of the flange-connected insulating joint, reduce cumbersome operating steps, and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the structure of the utility model in a front side section;
[0021] Figure 3 It is a schematic diagram of the structure of the utility model enlarged at A;
[0022] Figure 4 It is a schematic diagram of the structure enlarged at B of the utility model;
[0023] Figure 5 It is a schematic diagram of the structure enlarged at C of the utility model.
[0024] In the figure: 1 flange 1, 2 mounting hole, 3 clamping mechanism, 301 threaded groove, 302 nut, 303 guide block, 304 pillar, 305 bayonet, 306 guide slide groove, 307 avoidance groove 1, 308 rolling ball, 309 spring, 310 slide column, 311 slide hole, 312 avoidance groove 2, 4 disassembly mechanism, 41 mounting groove, 42 guide groove, 43 slider, 44 support rod, 5 flange 2, 6 insulating gasket, 7 connecting pipe. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5 , This embodiment provides a technical solution: a flange-connected insulating joint, comprising a flange 1, a mounting hole 2 and a disassembly mechanism 4;
[0027] Flange 1: There are two flanges 1, and the bottom ends of the two flanges 1 are respectively fixedly connected with connecting pipes 7, and the bottom ends of the connecting pipes 7 are fixedly connected with flange 2 5. An insulating gasket 6 is arranged between the bottom flange 2 5 and the top flange 1. First, the insulating gasket 6 is placed on the adjacent surfaces of flange 1 and flange 2 5 to prevent current or heat conduction directly through metal and protect the insulation performance of the pipeline system. Then, the external pipeline is placed between the insulating gaskets 6 to ensure that the connection between the external pipeline and flange 1 and flange 2 5 will not be affected by the contact between the metals, while ensuring the insulation and safety of the pipeline system.
[0028] Mounting holes 2: They are all opened inside flange 1, flange 2 5 and insulating gasket 6, and a clamping mechanism 3 is provided between two vertically adjacent mounting holes 2, and the clamping mechanism 3 includes a guide block 303, a pillar 304, a bayonet 305, a guide slide groove 306, an avoidance groove 1 307, a rolling ball 308, a sliding column 310, a sliding hole 311 and an avoidance groove 2 312. The avoidance groove 1 307 is opened at the lower end of the inner wall of the mounting hole 2 on the flange 1, and the inner wall of the avoidance groove 1 307 is opened with evenly distributed sliding holes 311, and the inner wall of the sliding hole 311 is slidably connected with a sliding column 310, and the end of the sliding column 310 close to the center of the mounting hole 2 is fixedly connected with a rolling ball 3 08, the guide slots 306 are all provided on the inner wall of the mounting hole 2, the inner wall of the guide slots 306 are all slidably connected with guide blocks 303, the end of the guide blocks 303 close to the center of the mounting hole 2 is fixedly connected to the outer surface of a pillar 304, the lower end of the pillar 304 is provided with a second avoidance groove 312, the inner wall of the second avoidance groove 312 is provided with evenly distributed bayonet 305, the bayonet 305 is installed in cooperation with the adjacent ball 308, the clamping mechanism 3 also includes a spring 309, the spring 309 is fixedly connected between the end of the ball 308 away from the center of the mounting hole 2 and the inner wall of the adjacent avoidance groove 1 307, and the spring 309 is sleeved on the slide column 310 The outer surface of the clamping mechanism 3 also includes a threaded groove 301 and a nut 302. The threaded groove 301 is opened at the upper end of the pillar 304. The inside of the threaded groove 301 is threadedly connected with the nut 302. Then the pillar 304 is inserted into the mounting hole 2 through the guide block 303 and moves along the inner wall of the guide slide groove 306. When moving, the bottom end of the pillar 304 contacts the ball 308, which will generate an extrusion force. This extrusion force will push the sliding column 310 to slide into the sliding hole 311 and compress the spring 309. At the same time, it drives the ball 308 to move with the sliding column 310, providing space for the pillar 304 to go deeper. When the pillar 304 moves to a certain extent, The bayonet 305 in the second avoidance groove 312 corresponds to the ball 308, thereby canceling the squeezing force on the ball 308, so that the spring 309 will rebound, and the action of the spring 309 drives the sliding column 310 and the ball 308 to rebound, so that the ball 308 is engaged with the adjacent bayonet 305 in the second avoidance groove 312. Finally, the nut 302 is threadedly connected with the thread groove 301 on the support 304 and rotated until it is locked with the upper surface thread of the second flange 5, so that the connection between the flanges is more firm and tight, effectively improving the sealing and stability of the flange-connected insulating joint, and avoiding the loose connection and leakage after long-term use.
[0029] Disassembly mechanism 4: They are all arranged inside the clamping mechanism 3. The disassembly mechanism 4 includes a mounting groove 41, a guide groove 42 and a slider 43. The mounting groove 41 is opened inside the pillar 304. The inner wall of the mounting groove 41 is opened with evenly distributed guide grooves 42. The inner wall of the guide groove 42 is slidably connected with a slider 43. The bottom end of the slider 43 is installed in cooperation with the vertically adjacent rolling balls 308. The sliders 43 correspond to the upper and lower positions of the vertically adjacent rolling balls 308 one by one. The disassembly mechanism 4 also includes a support rod 44. The support rod 44 is located inside the mounting groove 41. The outer surface of the support rod 44 located in the same mounting groove 41 is connected to the slider 43. One end close to the center of the mounting groove 41 is fixedly connected. When disassembly is required, the support rod 44 is inserted into the interior of the mounting groove 41. The slider 43 moves along the guide groove 42 so that the bottom end of the slider 43 contacts the adjacent rolling ball 308. This contact will generate a certain extrusion force and push the slide post 310 to slide along the slide hole 311. As the slide post 310 moves, the spring 309 will be compressed, so that the ball 308 is separated from the bayonet 305, thereby releasing the connection. Finally, the support post 304 can be taken out, which can significantly shorten the disassembly time of the flange-connected insulating joint, reduce cumbersome operating steps, and improve work efficiency.
[0030] The working principle of a flange connection type insulating joint provided by the utility model is as follows: first, an insulating gasket 6 is placed on the adjacent surfaces of flange 1 and flange 2 5 to prevent current or heat conduction from directly passing through metal and protect the insulation performance of the pipeline system; then, an external pipeline is placed between the insulating gaskets 6 to ensure that the connection between the external pipeline and flange 1 and flange 2 5 will not be affected by the contact between the metals, while ensuring the insulation and safety of the pipeline system; then, a support 304 is inserted into the mounting hole 2 through a guide block 303 and moves along the inner wall of a guide slide groove 306, so that the bottom end of the support 304 contacts with a rolling ball 308 during movement, and an extrusion force is generated, which pushes the slide column 310 to slide into the slide hole 311 and compresses the spring 309, while driving the rolling ball 308 to move with the slide column 310, providing space for the support 304 to go deeper; when the support 304 moves to a certain extent, the bayonet 305 in the avoidance groove 2 312 corresponds to the rolling ball 308, thereby canceling the extrusion force on the rolling ball 308, so that the spring 309 rebounds, and through the elastic The force of the spring 309 drives the sliding column 310 and the ball 308 to rebound, so that the ball 308 is engaged with the adjacent bayonet 305 in the avoidance groove 312. Finally, the nut 302 is threadedly connected with the thread groove 301 on the support 304 and rotated until it is locked with the upper surface thread of the flange 5, so that the connection between the flanges is more firm and tight, effectively improving the sealing and stability of the flange-connected insulating joint, and avoiding loose connection and leakage after long-term use. When disassembly is required, the support rod 44 is inserted into Inside the mounting groove 41, the slider 43 moves along the guide groove 42, so that the bottom end of the slider 43 contacts the adjacent rolling ball 308. This contact will generate a certain extrusion force and push the slide post 310 to slide along the slide hole 311. As the slide post 310 moves, the spring 309 will be compressed, so that the ball 308 is separated from the bayonet 305, thereby releasing the connection. Finally, the pillar 304 can be taken out, which can significantly shorten the disassembly time of the flange-connected insulating joint, reduce cumbersome operating steps, and improve work efficiency.
[0031] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A flange-connected insulating joint, characterized in that: It comprises a flange (1), a mounting hole (2) and a disassembly mechanism (4); Flange 1 (1): There are two flanges 1 (1), the bottom ends of the two flanges 1 (1) are respectively fixedly connected to a connecting pipe (7), the bottom ends of the connecting pipes (7) are both fixedly connected to flange 2 (5), and an insulating gasket (6) is provided between the flange 2 (5) at the bottom end and the flange 1 (1) at the top end; Mounting holes (2): they are all opened inside flange 1 (1), flange 2 (5) and the insulating gasket (6), and a clamping mechanism (3) is provided between two vertically adjacent mounting holes (2); Disassembly mechanism (4): it is arranged inside the clamping mechanism (3).
2. The flange-connected insulating joint according to claim 1, characterized in that: The clamping mechanism (3) comprises a guide block (303), a support column (304), a bayonet (305), a guide slide groove (306), an avoidance groove (307), a rolling ball (308), a slide column (310), a slide hole (311) and an avoidance groove (312). The avoidance groove (307) is provided at the lower end of the inner wall of the mounting hole (2) on the flange (1). The inner wall of the avoidance groove (307) is provided with evenly distributed slide holes (311). The inner wall of the slide hole (311) is slidably connected with a slide column (310). The slide column (310) is close to the mounting hole (2). 2) one end of the center is fixedly connected with a rolling ball (308), the guide groove (306) is opened on the inner wall of the installation hole (2), the inner wall of the guide groove (306) is slidably connected with a guide block (303), one end of the guide block (303) close to the center of the installation hole (2) is fixedly connected to the outer surface of a pillar (304), the lower end of the pillar (304) is opened with an avoidance groove II (312), the inner wall of the avoidance groove II (312) is opened with evenly distributed bayonet (305), and the bayonet (305) is installed in cooperation with the adjacent rolling ball (308).
3. The flange-connected insulating joint according to claim 2, characterized in that: The clamping mechanism (3) further comprises a spring (309), wherein the spring (309) is fixedly connected between an end of the rolling ball (308) away from the center of the mounting hole (2) and the inner wall of an adjacent avoidance groove (307), and the spring (309) is sleeved on the outer surface of the sliding column (310).
4. The flange-connected insulating joint according to claim 2, characterized in that: The clamping mechanism (3) further comprises a thread groove (301) and a nut (302); the thread groove (301) is provided at the upper end of the support column (304); and the inside of the thread groove (301) is threadedly connected with a nut (302).
5. The flange-connected insulating joint according to claim 2, characterized in that: The disassembly mechanism (4) comprises a mounting groove (41), a guide groove (42) and a slider (43); the mounting groove (41) is provided inside the pillar (304); the inner wall of the mounting groove (41) is provided with evenly distributed guide grooves (42); the inner wall of the guide groove (42) is slidably connected with a slider (43); the bottom end of the slider (43) is mounted in cooperation with a vertically adjacent rolling ball (308).
6. The flange-connected insulating joint according to claim 5, characterized in that: The sliding blocks (43) correspond to the upper and lower positions of the vertically adjacent rolling balls (308) one by one.
7. The flange-connected insulating joint according to claim 5, characterized in that: The disassembly mechanism (4) further comprises support rods (44), each of which is located inside the mounting groove (41), and the outer surfaces of the support rods (44) located in the same mounting groove (41) are fixedly connected to one end of the slider (43) close to the center of the mounting groove (41).