Humidifying equipment for drying chamber

By designing a drying chamber humidification equipment including water source treatment equipment, temperature control valves and multi-row atomization spray heads, the problems of nozzles being easily blocked and temperature fluctuated in ceramic body drying equipment are solved, and a stable and efficient humidification and drying process is achieved, and the drying quality of ceramic body is improved.

CN222617508UActive Publication Date: 2025-03-14HUIDA SANITARY WARE
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420608394.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-14
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

In existing ceramic body drying equipment, the nozzle is prone to clogging, and there is a temperature difference between the water temperature and the drying room, which causes fluctuations to the drying room temperature when spraying water mist, affecting the drying quality of the ceramic body.

Method used

A drying room humidification equipment is designed, including water source treatment equipment, water storage equipment, temperature control regulating valves, pressurized water pumps and multi-discharge atomization spray heads. The water source treatment equipment removes impurities through an industrial water softener, the temperature control control valve adjusts the water temperature consistent with the drying room temperature, and the pressurized water pump and electric ball valve can adjust the spray water volume according to humidity feedback.

Benefits of technology

It effectively reduces the blockage of atomized spray head, stabilizes the temperature of the drying room, reduces the chance of ceramic body cracking, improves the drying quality, and reduces equipment maintenance and investment costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222617508U_ABST
    Figure CN222617508U_ABST
Patent Text Reader

Abstract

The utility model discloses a drying chamber humidifying device, which relates to the technical field of drying and comprises a water source treatment device, a water storage device and an atomizing device, the water source treatment device, the water storage device and the atomizing device are communicated through pipelines, water is purified by the water source treatment device and enters the water storage device, the temperature is controlled by the water storage device, and the water enters the atomizing device. The atomization device is located in the drying chamber, the wet blank is placed in the drying chamber, the interior of the drying chamber is humidified through the atomization device, tap water is treated through the water source treatment device, and the phenomenon that an atomization nozzle is blocked by impurities and scale is reduced. And the temperature control adjusting valve is added, the temperature after cold and hot water flow mixing is adjusted to be consistent with the temperature in the drying chamber, temperature fluctuation of the drying chamber after water mist is sprayed to the drying chamber is prevented, and the probability of blank cracking is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of drying, in particular to a drying room humidifying device. Background Art

[0002] Ceramic sanitary ware refers to sanitary ware made of ceramic materials, mainly including toilets, wash basins, bathtubs, showers, urinals, etc. These products not only have a beautiful appearance, but also have excellent performance and durability, and are widely used in homes and commercial places. In terms of production technology, ceramic sanitary ware products go through multiple links such as raw material processing, molding, drying, firing, and inspection to ensure the stability and reliability of product quality. With the advancement of science and technology and people's pursuit of quality of life, ceramic sanitary ware products are also constantly innovating and improving to meet the diversified needs of the market. In traditional sanitary ceramic factories, there are two types of product wet blank drying, one is natural drying, and the other is high-temperature drying in the drying room. Ceramic blank drying equipment is an important equipment used to dry the finished ceramic blank in the ceramic production process. Its main purpose is to evaporate and discharge the moisture in the blank by controlling conditions such as temperature, humidity and airflow, so as to achieve effective drying of the ceramic blank. Ceramic blank drying equipment usually uses hot air or other heat sources for heating, and evaporates the moisture on the surface of the blank and diffuses it into the air by heat conduction and convection. The drying room of the equipment is generally equipped with heating devices, ventilation devices and control systems to ensure the uniformity and stability of the drying process. Drying in the drying room requires a certain temperature and humidity curve, gradually increasing the temperature to prevent cracking of the blank, and a humidifier is usually used for humidification.

[0003] The patent with application publication number: CN109513589A discloses a method for determining the humidification amount of a soil layer drying and cooling system and a humidification system. The system includes a forced cooling chamber and a fan installed in the forced cooling chamber. Its uniqueness lies in that a humidification system specifically used to increase the humidity of the air is also provided in the forced cooling chamber. This coating drying and cooling system has a simple structure and low cost, can effectively cool the coating, meet the needs of subsequent production, and shows good application prospects. In the process of use, the prior art found that the nozzle is easy to be clogged, there is a temperature difference between the water temperature and the drying chamber, and the temperature of the drying chamber will fluctuate when spraying water mist. Utility Model Content

[0004] In view of the above technical problems, the utility model discloses a drying room humidification device, including a water storage device and a drying room. Wet blanks are placed in the drying room. One side of the water storage device is connected to an atomizing nozzle to humidify the drying room. The other side of the water storage device is provided with a water source treatment device. The water source treatment device, the water storage device, the drying room and the atomizing nozzle are connected through a pipeline. Through the technical solution of the utility model, the water source treatment device processes the tap water, reducing the phenomenon of the atomizing nozzle being blocked by impurities and scale.

[0005] Furthermore, the water source treatment equipment is an industrial water softener, and the industrial water softener uses resin filler.

[0006] Furthermore, the water storage equipment includes a hot water tank and a normal temperature water tank.

[0007] Furthermore, the water outlets of the hot water tank and the normal temperature water tank are gathered in one place and are provided with a temperature control regulating valve. Through the technical solution of the utility model, a temperature control regulating valve is added to adjust the temperature of the mixed flow of cold and hot water to be consistent with the temperature in the drying room, thereby preventing the temperature of the drying room from fluctuating after spraying water mist into the drying room, and reducing the probability of cracking of the blank.

[0008] Furthermore, a liquid level gauge and an electric valve are provided in the hot water tank and the normal temperature water tank.

[0009] Furthermore, a pressurized water pump is arranged between the temperature control regulating valve and the atomizing nozzle. Through the technical solution of the utility model, a frequency conversion control is added to the original pressurized water pump, which is connected to the electric control cabinet of the drying room, and the amount of water sprayed can be freely adjusted according to the humidity curve requirements.

[0010] Furthermore, multiple rows of atomizing nozzles are arranged in the drying chamber, and an electric ball valve is arranged at the water inlet of each row of atomizing nozzles. Through the technical solution of the utility model, the electric ball valve can be used to control the spraying of each atomizing nozzle according to the humidity feedback at different positions in the drying chamber.

[0011] Furthermore, the temperature control regulating valve, the pressure water pump and the electric ball valve are controlled through the control cabinet.

[0012] The beneficial effects of the utility model compared with the prior art are:

[0013] (1) Through the technical solution of the utility model, the water source treatment equipment treats the tap water, reducing the phenomenon of the atomizing nozzle being blocked by impurities and scale.

[0014] (2) Through the technical solution of the utility model, a temperature control regulating valve is added to adjust the temperature of the mixed flow of cold and hot water to be consistent with the temperature in the drying room, thereby preventing the temperature of the drying room from fluctuating after spraying water mist into the drying room, thereby reducing the probability of cracking of the blank.

[0015] (3) Through the technical solution of the utility model, the pipeline and the atomizing nozzle can reuse the original atomizing nozzle, thereby reducing equipment investment.

[0016] (4) Through the technical solution of the utility model, a frequency conversion control is added to the original pressure water pump, which is connected to the electric control cabinet of the drying room, and the amount of water sprayed can be freely adjusted according to the requirements of the humidity curve.

[0017] (5) Through the technical solution of the utility model, the spraying of each atomizing nozzle can be controlled by an electric ball valve according to the humidity feedback at different positions in the drying room. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model.

[0019] Figure numbers: 1-water source treatment equipment; 2-water storage equipment; 3-temperature control valve; 4-pressure water pump; 5-drying room; 6-atomizing nozzle; 7-control cabinet; 8-electric ball valve; 201-hot water tank; 202-normal temperature water tank. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work belong to the protection scope of the utility model.

[0021] like Figure 1 A drying chamber humidification device shown includes a water source treatment device 1, a water storage device 2, and an atomizing nozzle 6. The water source treatment device 1, the water storage device 2 and the atomizing nozzle 6 are connected through a pipeline 9. Water enters the water storage device 2 after being purified by the water source treatment device 1, and enters the atomizing nozzle 6 through the water storage device 2 to control the temperature. The atomizing nozzle 6 is located in a drying chamber 5. Wet blanks are placed in the drying chamber 5. The drying chamber 5 is humidified by the atomizing nozzle 6.

[0022] In this embodiment, the water source treatment equipment 1 is directly connected to the tap water pipe. The water source treatment equipment 1 adopts an industrial water softener, which uses resin fillers inside to remove calcium and magnesium ions in the water, and filter out impurities such as mud, rust, etc. in the water. The industrial water softener contains ion exchange resin beds inside, and these resins are materials that highly absorb hardness minerals. When hard water passes through the water softener, it will first pass through the pretreatment system for degassing and desiliconization. Then, the water enters the main treatment system, i.e., the ion exchange resin bed. Here, the calcium and magnesium ions in the water exchange ions with the sodium ions on the resin. The resin adsorbs the calcium and magnesium ions and releases an equal amount of sodium ions into the water. In this way, the calcium and magnesium ions in the water are removed, and the sodium ion content increases, thereby achieving water softening. After the ion exchange process, the softened water is output from the equipment. At the same time, as time goes by, the sodium ions in the ion exchange resin will gradually decrease, while the calcium and magnesium ions accumulated on the resin will increase. When the softening capacity of the resin bed weakens, a regeneration process is required, that is, using a specific regeneration agent (such as table salt) to restore the exchange capacity of the resin to ensure the continuous and stable operation of the water softener.

[0023] There are two water source treatment devices 1, one for use and one for reserve, to prevent damage and enable timely replacement without delaying the humidification process. By filtering impurities such as mud in the water, the water that finally enters the atomizing nozzle 6 through the pipe 9 contains very little scale and impurities, which is not easy to cause blockage, thus saving maintenance costs.

[0024] The treated water in the water source treatment equipment 1 enters the water storage equipment 2 through the pipeline 9. In the present embodiment, the water storage equipment 2 comprises a hot water tank 201 and a normal temperature water tank 202. The treated water enters the hot water tank 201 and the normal temperature water tank 202 respectively. The hot water tank 201 and the normal temperature water tank 202 are both provided with a liquid level gauge and an electric valve. When the water level in the hot water tank 201 and the normal temperature water tank 202 is too low, the electric valve is started to replenish the hot water tank 201 and the normal temperature water tank 202 to ensure that subsequent water supply can always be provided. The water outlets of the hot water tank 201 and the normal temperature water tank 202 are collected together, and a temperature control regulating valve 3 is installed. The temperature control regulating valve 3 can automatically adjust the ratio of the hot water tank 201 and the normal temperature water tank 202. The water flowing out after adjustment can change the temperature. This temperature can be changed according to the demand in the drying chamber 5 to ensure that the water entering the drying chamber 5 for humidification reduces the impact on the temperature in the drying chamber 5. Reducing this variable can more accurately control the temperature in the drying chamber 5 to ensure the final quality of the wet blank.

[0025] In this embodiment, a pipe 9 is connected after the temperature control regulating valve 3, and a pressurized water pump 4 is provided on this section of the pipe 9. The pressurized water pump 4 is used to spray water from the atomizing nozzle 6. A plurality of rows of atomizing nozzles 6 are provided in the drying chamber 5, specifically three rows in this embodiment. Each row is connected by a pipe 9, and an electric ball valve 8 is provided at the water inlet. The electric ball valve 8 of each row works independently and can control the corresponding atomizing nozzle 6 to spray water, so that humidification can be performed at different positions according to needs.

[0026] In this embodiment, a control cabinet 7 is also provided. The control cabinet 7 uniformly controls the electric valve, the temperature control regulating valve 3, the pressure water pump 4, and the electric ball valve 8 in the water storage device 2, and uniformly handles them according to different situations to ensure that each workstation works independently and the humidity in the drying chamber 5 is guaranteed. The pipeline 9 and the atomizing nozzle 6 in this embodiment can be replaced with the original old parts, which reduces the investment in equipment and greatly reduces the cost.

[0027] Working principle: put the wet blank into the drying chamber 5 for drying, turn on the tap water, the tap water enters the water source treatment equipment 1, and the large particles of impurities such as calcium and magnesium ions, mud, rust, scale, etc. in the tap water are filtered out through several resin fillers. After the filtration is completed, the water enters the hot water tank 201 and the normal temperature water tank 202. The hot water tank 201 heats the water, and the cold water and hot water reach a fixed temperature through the regulation of the temperature control valve 3, and then continue to flow through the pipeline 9 through the pressure water pump 4. The pressure water pump 4 pressurizes the water through the pressure water pump 4 and reaches different electric ball valves 8 respectively. The corresponding electric ball valve 8 is opened according to different position requirements, and the atomization nozzle 6 is used for atomization and humidification.

[0028] The utility model is further described above with the help of specific embodiments, but it should be understood that the specific description here should not be construed as limiting the essence and scope of the utility model. Various modifications made to the above embodiments by ordinary technicians in this field after reading this specification are all within the scope of protection of the utility model.

Claims

1. A drying room humidification device, characterized in that: The invention comprises a water storage device (2) and a drying chamber (5), wherein wet blanks are placed in the drying chamber (5), one side of the water storage device (2) is connected to an atomizing nozzle (6) for humidifying the drying chamber (5), and the other side of the water storage device (2) is provided with a water source treatment device (1), and the water source treatment device (1), the water storage device (2), the drying chamber (5) and the atomizing nozzle (6) are connected via a pipeline (9).

2. A drying room humidification device according to claim 1, characterized in that: The water source treatment equipment (1) is an industrial water softener, and the industrial water softener uses resin filler.

3. A drying room humidification device according to claim 1, characterized in that: The water storage device (2) comprises a hot water tank (201) and a normal temperature water tank (202).

4. A drying room humidification device according to claim 3, characterized in that: The water outlets of the hot water tank (201) and the normal temperature water tank (202) are gathered at one place and are provided with a temperature control regulating valve (3).

5. A drying room humidification device according to claim 4, characterized in that: The hot water tank (201) and the normal temperature water tank (202) are provided with a liquid level meter and an electric valve.

6. A drying room humidification device according to claim 4, characterized in that: A pressurized water pump (4) is provided between the temperature control regulating valve (3) and the atomizing nozzle (6).

7. A drying room humidification device according to claim 6, characterized in that: A plurality of rows of atomizing nozzles (6) are arranged in the drying chamber (5), and an electric ball valve (8) is arranged at the water inlet of each row of atomizing nozzles (6).

8. A drying room humidification device according to claim 7, characterized in that: The temperature control regulating valve (3), the pressure water pump (4) and the electric ball valve (8) are controlled by a control cabinet (7).

Citation Information

Patent Citations

  • Coating drying and cooling system and humidification amount determination method of humidification system

    CN109513589A