Automatic hexagonal wafer welding device

By designing a hexagonal disc automatic welding device, the four-station turntable and electric slide rail drive the support seat to rotate, and extrude and position the material through the rotating finale, the problem of large gaps during welding of hexagonal materials and circular disk materials is solved, and the welding effect is improved.

CN222626660UActive Publication Date: 2025-03-18WENZHOU HUAJIAN PHOTOELECTRIC EQUIP CO LTD
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Patent Information

Application Number
CN202421175633.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-18
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

In the prior art, hexagonal materials and circular materials are prone to generate large gaps during welding, resulting in poor welding effects.

Method used

An automatic welding device for hexagonal wafers is designed, including a frame, a welding mechanism, a feeding mechanism and a discharge mechanism. The welding mechanism drives the support seat to rotate through the four-station turntable and the electric slide rail, and extrudes and positions the materials using the rotating finale to ensure that the hexagonal materials and the circular sheet materials are closely fit.

Benefits of technology

Through the use of automatic welding devices, the welding effect between hexagonal materials and circular materials can be significantly improved, gaps can be reduced, and welding quality and working efficiency can be improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic welding device for a hexagonal wafer, which relates to the technical field of metal part welding, and comprises a rack, a welding mechanism is arranged on the surface of the rack, the welding mechanism comprises a four-station turntable and a first electric slide rail, the surface of the four-station turntable is rotatably connected with a plurality of supporting seats through bearings, and the first electric slide rail is arranged on the four-station turntable. A stand column is arranged on the surface of the rack, a first sliding seat is slidably connected to the surface of a first electric sliding rail, a mounting plate is arranged on the surface of the first sliding seat, a positioning frame is arranged on the surface of the mounting plate, a rotating pressing shaft is arranged on the surface of the positioning frame, and a second sliding seat is slidably connected to the surface of a second electric sliding rail. According to the automatic welding device, hexagonal materials and round materials which are arranged on the supporting seat in a sleeving mode can be positioned through the arranged welding mechanism, the materials are extruded through the rotating pressing shaft, the hexagonal materials and the round materials can be tightly attached, and the welding effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal parts welding, in particular to an automatic welding device for hexagonal discs. Background Art

[0002] A metal part is required in a fire-proof smoke exhaust device of a building. The main length section is a metal hollow hexagonal shaft. The edge of a metal disc needs to be symmetrically welded to the top edge of the hollow hexagon, such as spot welding.

[0003] In the prior art, when welding hexagonal materials and circular materials, large gaps may be generated, resulting in poor welding effects. For this reason, we propose an automatic welding device for hexagonal discs. Utility Model Content

[0004] The utility model aims to solve the above problems and proposes a hexagonal disc automatic welding device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic welding device for hexagonal wafers, comprising a frame, a welding mechanism is arranged on the surface of the frame, the welding mechanism comprises a four-station turntable and a first electric slide rail, the surface of the four-station turntable is rotatably connected to a plurality of support seats via bearings, the surface of the first electric slide rail is slidably connected to a first sliding seat, the surface of the first sliding seat is provided with a mounting plate, the surface of the mounting plate is provided with a positioning frame, the surface of the positioning frame is provided with a rotating pressure shaft, the surface of the frame is provided with a second electric slide rail, the surface of the second electric slide rail is slidably connected to a second sliding seat, and the surface of the second sliding seat is installed with a double pendulum welding head.

[0006] Preferably, two feeding mechanisms are provided on the surface of the frame, and the two feeding mechanisms both include a first mounting frame, and the surfaces of the two first mounting frames are both provided with a first cylinder, and the output ends of the two first cylinders are both provided with a first sliding module, and the surfaces of the two first sliding modules are both slidably provided with a first positioning block, and the provided feeding mechanism can clamp the round sheet material and the hexagonal material so that they can be mounted on the support seat.

[0007] Preferably, a first clamping assembly is installed on the surface of one of the first positioning blocks, and a second clamping assembly is installed on the surface of another first positioning block. The first clamping assembly and the second clamping assembly are arranged to fix the material when taking it to prevent the material from falling.

[0008] Preferably, two vibration plate feeding assemblies are provided on the surface of the frame, wherein a hexagonal material channel is provided on the surface of one of the vibration plate feeding assemblies, and a disc material slide is provided on the surface of the other vibration plate feeding assembly. The hexagonal material channel and the disc material slide can transport materials.

[0009] Preferably, two support frames are arranged on the surface of the frame, and the surfaces of the two support frames are fixedly connected to the hexagonal material channel and the disc material slideway respectively, and the arranged support frames can support the hexagonal material channel and the disc material slideway.

[0010] Preferably, a discharging mechanism is provided on the surface of the frame, and the discharging mechanism includes a second mounting frame, a second cylinder is provided on the surface of the second mounting frame, a second sliding module is provided at the output end of the second cylinder, a second positioning block is slidably provided on the surface of the second sliding module, and a third clamping assembly is installed on the surface of the second positioning block. The provided discharging mechanism can discharge the welded material so that no material leaves the support seat.

[0011] Preferably, a connecting frame is provided on the surface of the frame, and a material receiving box is provided on the surface of the connecting frame, and the material receiving box can store materials.

[0012] Preferably, a rotating platform is provided on the surface of the frame, and the output end of the rotating platform is fixedly connected to the four-station turntable. A support column is provided on the surface of the frame, and the support column is fixedly connected to the electric slide rail. The rotating platform can rotate the four-station turntable, so as to facilitate the rotation of the support seat.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. The utility model proposes an automatic welding device for hexagonal discs, which can position the hexagonal material and the circular material sleeved on the support seat through the arranged welding mechanism, and squeeze the material by rotating the pressing shaft, so that the hexagonal material and the disc material can fit closely, thereby improving the welding effect.

[0015] 2. The utility model proposes an automatic welding device for hexagonal discs, which facilitates the movement of materials to the bottom of different operation processes for loading and unloading and welding by rotating a four-station turntable, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model provides a three-dimensional structural schematic diagram of a hexagonal disc automatic welding device;

[0017] Figure 2 The utility model provides a side view structural schematic diagram of a hexagonal disc automatic welding device;

[0018] Figure 3 for Figure 2 A schematic diagram of the partially enlarged structure at B in the middle;

[0019] Figure 4 for Figure 1 Schematic diagram of the local enlarged structure at point A in the middle.

[0020] Legend: 1. Frame; 2. Welding mechanism; 201. Four-station turntable; 202. First electric slide rail; 203. Support seat; 205. First sliding seat; 206. Mounting plate; 207. Positioning frame; 208. Rotating press shaft; 209. Second electric slide rail; 210. Second sliding seat; 211. Double pendulum welding head; 3. Feeding mechanism; 301. First mounting frame; 302. First cylinder; 303. First sliding module; 304. A positioning block; 305, a first clamping assembly; 306, a second clamping assembly; 6, a vibration plate feeding assembly; 7, a hexagonal material channel; 8, a disc material slide; 10, a support frame; 11, a discharging mechanism; 1101, a second mounting frame; 1102, a second cylinder; 1103, a second sliding module; 1104, a second positioning block; 1105, a third clamping assembly; 12, a connecting frame; 13, a material receiving box; 14, a rotating platform; 15, a support column. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0023] Embodiment 1, as Figure 1-4 As shown, an automatic welding device for hexagonal wafers includes a frame 1, a welding mechanism 2 is arranged on the surface of the frame 1, the welding mechanism 2 includes a four-station turntable 201 and a first electric slide rail 202, the surface of the four-station turntable 201 is rotatably connected to a plurality of support seats 203 through bearings, the surface of the first electric slide rail 202 is slidably connected to a first sliding seat 205, the surface of the first sliding seat 205 is provided with a mounting plate 206, the surface of the mounting plate 206 is provided with a positioning frame 207, the surface of the positioning frame 207 is provided with a rotating pressing shaft 208, the surface of the frame 1 is provided with a second electric slide rail 209, the surface of the second electric slide rail 209 is slidably connected to a second sliding seat 210, and the surface of the second sliding seat 210 is installed with a double pendulum welding head 211.

[0024] The effect achieved by the entire embodiment 1 is that the hexagonal material and the disc material are sequentially mounted on the support seat 203, the first sliding seat 205 is driven to move by the first electric slide rail 202, the first sliding seat 205 drives the mounting plate 206 to move, the mounting plate 206 drives the positioning frame 207 to move, the positioning frame 207 drives the rotating pressing shaft 208 to extrude and position the hexagonal material channel 7 and the disc material, so that the hexagonal material and the disc material can fit tightly, and then the second sliding seat 210 is driven to move by the second electric slide rail 209, and the second sliding seat 210 drives the double-swing welding head 211 to move, at this time the hexagonal material channel 7 and the disc material can be welded, and the entire device can improve the welding effect between the hexagonal material and the disc material.

[0025] Embodiment 2, as Figure 1-4 As shown, the surface of the frame 1 is provided with two feeding mechanisms 3, and the two feeding mechanisms 3 both include a first mounting frame 301, and the surfaces of the two first mounting frames 301 are both provided with a first cylinder 302, and the output ends of the two first cylinders 302 are both provided with a first sliding module 303, and the surfaces of the two first sliding modules 303 are both slidably provided with a first positioning block 304, and the surface of one of the first positioning blocks 304 is provided with a first clamping assembly 305, and the surface of the other first positioning block 304 is provided with a second clamping assembly 306, and the surface of the frame 1 is provided with two vibration plate feeding assemblies 6, and the surface of one of the vibration plate feeding assemblies 6 is provided with a hexagonal material channel 7, and the surface of the other vibration plate feeding assembly 6 is provided with a disc material slide 8, and the surface of the frame 1 is provided with two support frames 10, two support The surfaces of the frame 10 are fixedly connected to the hexagonal material channel 7 and the disc material slide 8 respectively, and a discharging mechanism 11 is arranged on the surface of the frame 1, and the discharging mechanism 11 includes a second mounting frame 1101, and a second cylinder 1102 is arranged on the surface of the second mounting frame 1101, and a second sliding module 1103 is arranged at the output end of the second cylinder 1102, and a second positioning block 1104 is slidingly arranged on the surface of the second sliding module 1103, and a third clamping assembly 1105 is installed on the surface of the second positioning block 1104, and a connecting frame 12 is arranged on the surface of the connecting frame 12. A material receiving box 13 is arranged on the surface of the frame 1, and a rotating platform 14 is arranged on the surface of the frame 1, and the output end of the rotating platform 14 is fixedly connected to the four-station turntable 201, and a support column 15 is arranged on the surface of the frame 1, and the support column 15 is fixedly connected to the electric slide rail.

[0026] The effect achieved by the entire embodiment 2 is that the feeding mechanism 3 is set up to clamp the disc material and the hexagonal material so that they can be mounted on the support seat 203, the first clamping assembly 305 and the second clamping assembly 306 are set up to fix the material when taking it to prevent the material from falling, the hexagonal material channel 7 and the disc material slide 8 are set up to transport the material, the support frame 10 is set up to support the hexagonal material channel 7 and the disc material slide 8, the discharging mechanism 11 is set up to discharge the welded material so that the material leaves the support seat 203, the material receiving box 13 is set up to store the material, and the rotating platform 14 is set up to rotate the four-station turntable 201, so as to drive the support seat 203 to rotate.

[0027] Working principle: the hexagonal material and the disc material are respectively put into different vibrating plate feeding components, and enter the hexagonal material channel 7 and the disc material sliding respectively, the first cylinder 302 drives the first support plate to move up and down, the first support plate drives the first positioning block 304 to move up and down, the first positioning block 304 drives the first clamping component 305 to clamp the hexagonal material and the disc material respectively, and the clamping component is driven by moving the first positioning block 304 to move to the top of the support seat 203, and the four-station turntable 201 is driven to rotate by the rotating platform 14, and the hexagonal material and the disc material are sequentially sleeved on the support seat 203, and the first sliding seat 205 is driven by the first electric slide rail 202 to enter The first sliding seat 205 drives the mounting plate 206 to move, the mounting plate 206 drives the positioning frame 207 to move, the positioning frame 207 drives the rotating pressing shaft 208 to extrude and position the hexagonal material channel 7 and the wafer material, and then drives the second sliding seat 210 to move through the second electric slide rail 209, and the second sliding seat 210 drives the double-swing welding head 211 to move, at this time the hexagonal material channel 7 and the wafer material can be welded, the welded material is moved to the bottom of the discharge mechanism 11 through the four-station turntable 201, and the third clamping assembly 1105 is driven to move by the second cylinder 1102, at this time the welded material can be transported and transported to the receiving box 13.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A hexagonal wafer automatic welding device, comprising a frame (1), characterized in that: The surface of the frame (1) is provided with a welding mechanism (2), and the welding mechanism (2) comprises a four-station turntable (201) and a first electric slide rail (202); the surface of the four-station turntable (201) is rotatably connected to a plurality of support seats (203) via bearings; the surface of the first electric slide rail (202) is slidably connected to a first sliding seat (205); the surface of the first sliding seat (205) is provided with a mounting plate (206); the surface of the mounting plate (206) is provided with a positioning frame (207); the surface of the positioning frame (207) is provided with a rotating pressing shaft (208); the surface of the frame (1) is provided with a second electric slide rail (209); the surface of the second electric slide rail (209) is slidably connected to a second sliding seat (210); the surface of the second sliding seat (210) is provided with a double-swing welding head (211).

2. The hexagonal wafer automatic welding device according to claim 1 is characterized in that: Two feeding mechanisms (3) are arranged on the surface of the frame (1), and the two feeding mechanisms (3) each comprise a first mounting frame (301), and the surfaces of the two first mounting frames (301) are each provided with a first cylinder (302), and the output ends of the two first cylinders (302) are each provided with a first sliding module (303), and the surfaces of the two first sliding modules (303) are each provided with a first positioning block (304) for sliding movement.

3. The hexagonal wafer automatic welding device according to claim 2 is characterized in that: A first clamping assembly (305) is installed on the surface of one of the first positioning blocks (304), and a second clamping assembly (306) is installed on the surface of another of the first positioning blocks (304).

4. The hexagonal wafer automatic welding device according to claim 1 is characterized in that: The surface of the frame (1) is provided with two vibration plate feeding assemblies (6), the surface of one of the vibration plate feeding assemblies (6) is provided with a hexagonal material channel (7), and the surface of the other vibration plate feeding assembly (6) is provided with a disc material slideway (8).

5. The hexagonal wafer automatic welding device according to claim 4 is characterized in that: Two support frames (10) are arranged on the surface of the frame (1), and the surfaces of the two support frames (10) are respectively fixedly connected to the hexagonal material channel (7) and the disc material slideway (8).

6. The hexagonal wafer automatic welding device according to claim 1, characterized in that: A discharging mechanism (11) is arranged on the surface of the frame (1), and the discharging mechanism (11) comprises a second mounting frame (1101), a second cylinder (1102) is arranged on the surface of the second mounting frame (1101), a second sliding module (1103) is arranged at the output end of the second cylinder (1102), a second positioning block (1104) is slidably arranged on the surface of the second sliding module (1103), and a third clamping assembly (1105) is installed on the surface of the second positioning block (1104).

7. The hexagonal wafer automatic welding device according to claim 1, characterized in that: A connecting frame (12) is arranged on the surface of the frame (1), and a material receiving box (13) is arranged on the surface of the connecting frame (12).

8. The hexagonal wafer automatic welding device according to claim 1, characterized in that: A rotating platform (14) is provided on the surface of the frame (1), and an output end of the rotating platform (14) is fixedly connected to a four-station turntable (201). A supporting column (15) is provided on the surface of the frame (1), and the supporting column (15) is fixedly connected to an electric slide rail.