Pipeline welding support facilitating clamping

By designing a pipe welding bracket that is easy to clamp, including a clamping mechanism and a rotating oil cylinder, the problems of inconvenient operation and high labor intensity when welding large-diameter pipes are solved, and convenient transformation of welding positions and simplicity of operation are achieved.

CN222626771UActive Publication Date: 2025-03-18TIANJIN GUANGSHAN JINDA MACHINERY
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Patent Information

Application Number
CN202421324137.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-18
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

When welding large diameter pipes, welding personnel need to frequently move their body positions to adjust the welding position, which is inconvenient to operate and high labor intensity.

Method used

A pipe welding bracket for easy clamping is designed, including a base, clamping mechanism and rotary oil cylinder. The clamping mechanism consists of a vertical plate, a bearing, a rotating ring, a lower clamp and an upper clamp. The movement of the upper clamp is controlled by the cylinder. The rotating ring drives the pipe to rotate, and the rotating cylinder controls the meshing of the gears and the grooves to achieve the change of the pipe position.

Benefits of technology

This device allows welding personnel to change the welding position without frequent changes in body positions, making the operation more convenient and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222626771U_ABST
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Abstract

The pipeline welding support convenient to clamp comprises a base, clamping mechanisms are arranged on the left side and the right side of the top of the base, pipelines are arranged in the two clamping mechanisms, each clamping mechanism comprises a vertical plate and a bearing, the bottom end of each vertical plate is fixedly installed on the top of the base, and a round hole is formed in the middle of each vertical plate; the two vertical plates are arranged on the base, the rotating rings are connected into the vertical plates through the bearings, the tooth grooves which are continuously distributed in the circumferential direction are formed in the outer wall of the rotating ring on the left side, the gear which is controlled through the rotating oil cylinder is arranged on the base, the rotating rings are connected into the tooth grooves through the bearings, and the rotating rings are arranged in the tooth grooves. When the welding position of the pipeline needs to be changed, the pipeline can be driven to rotate only by controlling the rotating ring to rotate through the rotating oil cylinder, then the welding position is changed, welding personnel do not need to frequently change the body position, operation is convenient, and labor intensity is reduced.
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Description

Technical Field

[0001] This patent relates to the technical field of welding brackets, specifically a pipe welding bracket that is easy to clamp. Background Art

[0002] When welding two pipes, the two pipes need to be clamped by a welding bracket. Currently, the clamping method is to move the clamping plate through a cylinder to clamp the outer wall of the pipe. If the diameter of some pipes is large, the welder needs to move frequently to adjust the welding position during welding, which is inconvenient to operate and increases labor intensity. Therefore, we propose a pipe welding bracket that is easy to clamp.

[0003] Patent content

[0004] The purpose of this patent is to provide a pipe welding bracket that is easy to clamp to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, this patent provides the following technical solutions: a pipe welding bracket that is easy to clamp, comprising a base, a clamping mechanism is provided on both the left and right sides of the top of the base, and pipes are provided inside the two clamping mechanisms;

[0006] The clamping mechanism includes a vertical plate and a bearing, the bottom end of the vertical plate is fixedly mounted on the top of the base, a circular hole is provided in the middle of the vertical plate, the inner wall of the circular hole is provided with an annular groove, the outer wall of the outer ring of the bearing is fixedly mounted on the inner wall of the annular groove, a swivel is fixedly mounted on the inner wall of the inner ring of the bearing, a connecting column is fixedly mounted on the left side of the bottom end of the inner wall of the swivel, a lower clamping plate is integrally formed on the top of the connecting column, the two pipes are respectively located on the two lower clamping plates, a cylinder is fixedly mounted on the left side of the top end of the outer wall of the swivel, the bottom end of the piston rod of the cylinder passes through the swivel and is fixedly mounted on the upper clamping plate, and the outer wall of the swivel on the left side is provided with tooth grooves distributed continuously in a circle;

[0007] A rotating oil cylinder is fixedly installed on the top left end of the base, and an oil circuit switch for controlling the rotating oil cylinder is provided on the top of the base. A disc is fixedly installed on the left end of the rotating shaft of the rotating oil cylinder, and a gear is fixedly installed on the side wall of the disc, and the top end of the gear is meshed in the tooth groove on the bottom side.

[0008] Preferably, a start switch for controlling the cylinder is installed on the outer side wall of the rotating ring.

[0009] Preferably, the top of the lower clamping plate and the bottom of the upper clamping plate are both provided with arc-shaped grooves, and the inner curvature of the arc-shaped grooves matches the curvature of the outer wall of the pipe.

[0010] Preferably, a rubber pad is embedded in the arc-shaped groove, and the curvature of the rubber pad matches the curvature of the outer wall of the pipe.

[0011] Preferably, the vertical plate includes a first plate body and a second plate body, the inner side walls of the first plate body and the second plate body are both provided with semi-annular grooves, the two semi-annular grooves are combined into one annular groove, and the right side surface of the first plate body is connected to the left side surface of the second plate body.

[0012] Preferably, mounting holes are provided at both upper and lower ends of the right side surface of the second plate body, and screws are integrally formed at both upper and lower ends of the right side surface of the first plate body, and a nut is screwed through the right end of the screw through the mounting hole.

[0013] Compared with the prior art, the beneficial effects of this patent are as follows: this patent provides two vertical plates on the base, a swivel is connected to the vertical plates through bearings, a fixed lower clamp and an upper clamp controlled by a cylinder are provided in the swivel, the outer wall of the left swivel is provided with teeth grooves distributed continuously in a circle, a gear controlled by a rotating cylinder is provided on the base, the top of the gear can engage with the teeth groove, when the welding position of the pipeline needs to be changed, the pipeline can be driven to rotate by controlling the rotation of the swivel through the rotating cylinder, and then the welding position is changed. There is no need for welders to frequently change positions, the operation is convenient, and the labor intensity is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is the overall three-dimensional diagram of this patent.

[0015] Figure 2 This is the overall cross-sectional view of this patent.

[0016] Figure 3 This is a schematic diagram of the vertical plate of this patent.

[0017] In the figure: 1, base, 2, vertical plate, 3, circular hole, 4, annular groove, 5, bearing, 6, swivel, 7, connecting column, 8, lower clamping plate, 9, cylinder, 10, upper clamping plate, 11, tooth groove, 12, rotating cylinder, 13, disc, 14, gear, 15, arc groove, 16, first plate body, 17, second plate body, 18, mounting hole, 19, screw rod, 20, nut. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of this patent to clearly and completely describe the technical solutions in the embodiments of this patent. Obviously, the described embodiments are only part of the embodiments of this patent, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.

[0019] See also Figure 1 , Figure 2 and Figure 3This patent provides a technical solution: a pipe welding bracket that is easy to clamp, including a base 1, a clamping mechanism is provided on both the left and right sides of the top of the base 1, and pipes are provided inside the two clamping mechanisms;

[0020] The clamping mechanism includes a vertical plate 2 and a bearing 5. The bottom end of the vertical plate 2 is fixedly mounted on the top of the base 1. A circular hole 3 is provided in the middle of the vertical plate 2. An annular groove 4 is provided on the inner wall of the circular hole 3. The outer wall of the outer ring of the bearing 5 is fixedly mounted on the inner wall of the annular groove 4. A swivel 6 is fixedly mounted on the inner wall of the inner ring of the bearing 5. A connecting column 7 is fixedly mounted on the left side of the bottom end of the inner wall of the swivel 6. A lower clamping plate 8 is integrally formed on the top of the connecting column 7. Two pipelines are respectively located on the two lower clamping plates 8. A cylinder 9 is fixedly mounted on the left side of the top end of the outer wall of the swivel 6. The bottom end of the piston rod of the cylinder 9 passes through the swivel 6 and is fixedly mounted on an upper clamping plate 10. The outer wall of the swivel 6 on the left side is provided with tooth grooves 11 distributed continuously in a circle.

[0021] A rotating cylinder 12 is fixedly mounted on the top left end of the base 1. An oil circuit switch for controlling the rotating cylinder 12 is provided on the top of the base 1. A disc 13 is fixedly mounted on the left end of the rotating shaft of the rotating cylinder 12. A gear 14 is fixedly mounted on the side wall of the disc 13. The top end of the gear 14 is meshed with the tooth groove 11 on the bottom side.

[0022] Specifically, a start switch for controlling the cylinder 9 is installed on the outer side wall of the swivel 6 .

[0023] Since the air cylinder 9 is installed on the swivel 6 and needs to rotate simultaneously with the swivel 6, if the driving component of the air cylinder 9 is set in a fixed position, the line is easy to curl.

[0024] Specifically, the top of the lower clamping plate 8 and the bottom of the upper clamping plate 10 are both provided with an arc groove 15, and the inner curvature of the arc groove 15 matches the curvature of the outer wall of the pipe.

[0025] The arc groove 15 matching the curvature of the outer wall of the pipeline is provided to increase the clamping area of ​​the pipeline.

[0026] Specifically, a rubber pad is embedded in the arc groove 15, and the curvature of the rubber pad matches the curvature of the outer wall of the pipe.

[0027] The rubber pad can increase the friction fixing effect on the pipe.

[0028] Specifically, the vertical plate 2 includes a first plate body 16 and a second plate body 17. The inner walls of the first plate body 16 and the second plate body 17 are both provided with semi-annular grooves, and the two semi-annular grooves are combined into an annular groove 4. The right side surface of the first plate body 16 and the left side surface of the second plate body 17 are connected.

[0029] like Figure 3As shown, by dividing the vertical plate 2 into the first plate body 16 and the second plate body 17 , the annular groove 4 can be conveniently divided into two parts, which is convenient for opening the annular groove 4 in the early stage and also convenient for installing the bearing 5 in the annular groove 4 .

[0030] Specifically, mounting holes 18 are provided at both upper and lower ends of the right side surface of the second plate body 17 , and screw rods 19 are integrally formed at both upper and lower ends of the right side surface of the first plate body 16 . The right end of the screw rod 19 passes through the mounting hole 18 and is screwed with a nut 20 .

[0031] Working principle: Figure 2 As shown, the end welding positions of the two pipes are aligned together, and the upper clamping plate 10 is controlled by the cylinder 9 to move downward, and the pipe is clamped with the lower clamping plate 8, so that the pipe and the swivel 6 are integrated into one. The welder can weld the end of the pipe on the front side of the base 1, and then the gear 14 can be controlled to rotate by the rotating cylinder 12 to drive the swivel 6 to rotate, which can drive the pipe to rotate, and then change the welding position. There is no need for the welder to frequently change positions, which is convenient to operate and reduces labor intensity.

[0032] It should be noted that the equipment structure and drawings of this patent mainly describe the principles of this patent. In terms of the technology of this design principle, the settings of the device's power mechanism, power supply system and control system are not fully described. However, on the premise that technical personnel in this field understand the principles of the above patent, they can clearly know the details of its power mechanism, power supply system and control system.

[0033] In the description of this patent, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inside", "front", "center", "two ends" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing this patent and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation; at the same time, unless otherwise clearly stipulated and limited, the terms "setting", "installation", "connection", "fixed installation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to the specific circumstances.

[0034] Although the embodiments of the present patent have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present patent, and the scope of the present patent is defined by the appended claims and their equivalents.

Claims

1. A pipe welding bracket that is easy to clamp, characterized in that: It comprises a base (1), wherein the top left and right sides of the base (1) are provided with clamping mechanisms, and the insides of the two clamping mechanisms are provided with pipes; The clamping mechanism comprises a vertical plate (2) and a bearing (5), the bottom end of the vertical plate (2) is fixedly mounted on the top of the base (1), a circular hole (3) is provided in the middle of the vertical plate (2), the inner wall of the circular hole (3) is provided with an annular groove (4), the outer wall of the outer ring of the bearing (5) is fixedly mounted on the inner wall of the annular groove (4), a swivel (6) is fixedly mounted on the inner wall of the inner ring of the bearing (5), a connecting column (7) is fixedly mounted on the left side of the bottom end of the inner wall of the swivel (6), a lower clamping plate (8) is integrally formed at the top end of the connecting column (7), the two pipes are respectively located on the two lower clamping plates (8), a cylinder (9) is fixedly mounted on the left side of the top end of the outer wall of the swivel (6), the bottom end of the piston rod of the cylinder (9) passes through the swivel (6) and is fixedly mounted with an upper clamping plate (10), and the outer wall of the swivel (6) on the left side is provided with tooth grooves (11) distributed in a circumferential manner; A rotating oil cylinder (12) is fixedly mounted on the left end of the top of the base (1), an oil circuit switch for controlling the rotating oil cylinder (12) is provided on the top of the base (1), a disc (13) is fixedly mounted on the left end of the rotating shaft of the rotating oil cylinder (12), a gear (14) is fixedly mounted on the side wall of the disc (13), and the top end of the gear (14) is meshed with the tooth groove (11) on the bottom side.

2. The pipe welding bracket that is easy to clamp according to claim 1 is characterized in that: A start switch for controlling the cylinder (9) is installed on the outer side wall of the rotating ring (6).

3. The pipe welding bracket that is easy to clamp according to claim 1 is characterized in that: The top of the lower clamping plate (8) and the bottom of the upper clamping plate (10) are both provided with an arc-shaped groove (15), and the inner curvature of the arc-shaped groove (15) matches the curvature of the outer wall of the pipe.

4. The pipe welding bracket that is easy to clamp according to claim 3 is characterized in that: A rubber pad is embedded in the arc-shaped groove (15), and the curvature of the rubber pad matches the curvature of the outer wall of the pipe.

5. The pipe welding bracket that is easy to clamp according to claim 1 is characterized in that: The vertical plate (2) comprises a first plate body (16) and a second plate body (17), the inner side walls of the first plate body (16) and the second plate body (17) are both provided with semi-annular grooves, the two semi-annular grooves are combined into one annular groove (4), and the right side surface of the first plate body (16) is connected to the left side surface of the second plate body (17).

6. The pipe welding bracket that is easy to clamp according to claim 5, characterized in that: The right side surface of the second plate body (17) is provided with mounting holes (18) at both upper and lower ends, and the right side surface of the first plate body (16) is integrally formed with screw rods (19) at both upper and lower ends, and the right end of the screw rod (19) passes through the mounting hole (18) and is screwed with a nut (20).