High-speed digital label die cutting machine head and die cutting equipment thereof

By designing modular cutting knife assembly and position adjustment device in a digital label cutting machine, combined with a CCD camera and a stepper motor, high-speed and automated digital die-cutting is achieved, solving the problem of insufficient cutting efficiency and flexibility in the prior art.

CN222628062UActive Publication Date: 2025-03-18CHANGZHOU SINAJET SCI & TECH
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202420542901.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-03-18
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

The existing digital label cutting machines have shortcomings in terms of cutting efficiency and flexibility. The single cutting head is inefficient and the overall movement of multiple cutting heads cannot meet the diverse production needs.

Method used

A high-speed digital label die-cutting head is designed, using a modular cutting knife assembly, which realizes independent movement and distance adjustment of the cutting head through the Y-axis and Z-axis position adjustment device, and combines a CCD camera and stepper motor to achieve high-speed and automated digital die-cutting.

Benefits of technology

Synchronous cutting of multiple cutting heads on the same horizontal line is achieved, which improves cutting efficiency and flexibility, and can adjust the distance between cutting heads according to actual needs to meet diversified production needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222628062U_ABST
    Figure CN222628062U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of label die-cutting machines, in particular to a high-speed digital label die-cutting machine head and die-cutting equipment thereof. Comprising a Z-axis position adjusting device, a CCD camera serving as a reference origin is fixedly arranged on the Z-axis position adjusting device, the Z-axis position adjusting device comprises a Z-axis lifting plate installed on a Y-axis position adjusting device, a rack is arranged on the Z-axis lifting plate, a guide rail used for being connected with a cutting knife assembly is arranged on the Z-axis lifting plate, and the guide rail is parallel to the rack. Each set of cutting knife assembly comprises a T-shaped cutting knife support, a cutting knife sliding plate, a cutting knife sleeve and an air cylinder are installed on one side of the cutting knife support, a stepping motor is installed on the other side of the cutting knife support, the lower end of the stepping motor is connected with a gear, and the gear is meshed with the rack. The distance between the cutting heads can be adjusted only through stepping motor driving and mechanical structures of gears and racks, the utilization range is wider, the structure is simple, meanwhile, a reset structure is further arranged on the whole structure, and reset can be accurately achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a die-cutting device, in particular to a high-speed digital label die-cutting machine head and die-cutting equipment thereof. Background Art

[0002] Digital label cutting machine, with the development of modern mechanical processing industry, the requirements for cutting quality and precision are constantly improving, and the requirements for improving production efficiency, reducing production costs, and having highly intelligent automatic cutting functions are also increasing. The development of various cutting machines must adapt to the requirements of the development of modern mechanical processing industry.

[0003] The application number is 202210959743.6, which discloses a high-speed digital label die-cutting machine head and die-cutting equipment, belonging to the field of cutting technology, including: a first position adjustment component; a second position adjustment component, connected to the first position adjustment component; a plurality of cutting heads arranged in a modular manner, connected to the second position adjustment component, wherein one of the plurality of cutting heads is used as a reference origin, and the remaining cutting heads are adjusted in sequence along the horizontal direction with respect to the relative distance between the cutting heads on the reference origin, and each cutting head includes a cutting knife, and the knife heads of two adjacent cutting knives are on the same horizontal line. The present invention realizes the synchronous cutting of multiple labels on the same horizontal line on digital label paper by setting a plurality of cutting heads, thereby improving the cutting efficiency. In addition, the movements between the two adjacent cutting heads are independent of each other, and the distance between the two adjacent cutting heads is adjustable, thereby realizing the equidistant or unequally spaced cutting between two adjacent labels on the same horizontal line.

[0004] The application number is 202210556086.0, which discloses a cutting head for a digital die-cutting machine, including: a frame; an X-axis assembly; a Y-axis assembly; a cutting knife pad; two Z-axis guide rails arranged left and right are provided on the front side of the Y-axis slider, a cutter head assembly is slidably provided on the Z-axis guide rail, a Z-axis servo motor is provided at the top of the Y-axis slider, and the Z-axis servo motor is connected to the cutter head assembly through a Z-axis lead screw. The cutting head of the digital die-cutting machine of the present invention has a reasonable structural design, and the overall cutter head assembly is lifted and lowered as a whole by a Z-axis servo motor, which improves stability. Each cutting cutter head can determine whether to cut according to the state of the knife selection cylinder; the cutting document can be automatically called by scanning the QR code with a camera; the cutting pattern is automatically positioned by a color code sensor; there is no need to customize, install and debug the cutter die, and high-speed, fully automatic digital die-cutting is achieved.

[0005] In the existing digital label cutting machines, the number of cutting heads is single or multiple. When there is a single cutting head, the single cutting head is controlled by a program to cut one by one on the cutting cardboard. On the one hand, this cutting method is relatively inefficient. On the other hand, if the program is wrong, it may cause the distance between two adjacent digital labels to be unequal, thereby reducing the cutting quality. When there are multiple cutting heads, most of them move as a whole, and it is impossible to carry out diversified production and individual adjustments according to actual needs. Even if they can be adjusted, the structure is relatively complicated. Utility Model Content

[0006] The utility model aims to solve the above defects and provides a high-speed digital label die-cutting machine head and die-cutting equipment thereof.

[0007] In order to overcome the defects in the background technology, the technical solution adopted by the utility model to solve the technical problem is: the high-speed digital label die-cutting machine head includes a Y-axis position adjustment device, which adjusts the position of the digital label die-cutting machine head in the horizontal direction. The Y-axis position adjustment device includes a Y-axis crossbeam, a servo motor, and a Y-axis translation plate. The Z-axis position adjustment device is connected to the Y-axis position adjustment device. The position of the digital label die-cutting machine head in the vertical direction is adjusted by the Z-axis position adjustment device. The modularly arranged cutting knife assembly is connected to the Z-axis position adjustment device. A CCD camera as a reference origin is fixedly provided on the Z-axis position adjustment device. The Z-axis position adjustment device includes a Z-axis lifting plate installed on the Y-axis position adjustment device. A rack is provided on the Z-axis lifting plate, and the axial direction of the rack is perpendicular to the moving direction of the Z-axis lifting plate. A guide rail for connecting the cutting knife assembly is provided on the Z-axis lifting plate. The guide rail is parallel to the rack. There are at least two cutting knife assemblies. Each set of cutting knife assemblies includes a "T"-shaped cutting knife bracket. A cutting knife slide, a cutting knife sleeve, and a cylinder are installed on one side of the cutting knife bracket. A stepper motor is installed on the other side of the cutting knife bracket. The lower end of the stepper motor is connected to a gear, and the gear is meshed with the rack.

[0008] According to another embodiment of the utility model, the CCD camera is further installed on the Z-axis lifting plate through a mounting plate, and an illumination lamp and a color mark sensor are also installed on the Z-axis lifting plate. The illumination lamp is located at the lower end of the CCD camera, and the color mark sensor is located at the lower end of the illumination lamp.

[0009] According to another embodiment of the utility model, it further includes a Y-axis reset proximity switch installed on the Y-axis crossbeam, a Z-axis reset proximity switch installed on the Y-axis translation plate, a cutting knife reset proximity switch installed on the Z-axis lifting plate, and the cutting knife reset proximity switch is located at the position of the shooting component.

[0010] According to another embodiment of the utility model, a proximity switch and a sensor plate are further installed on the cutting knife assembly.

[0011] A die-cutting device comprises the above-mentioned high-speed digital label die-cutting head.

[0012] The beneficial effects of the utility model are as follows: the high-speed digital label die-cutting machine head can not only realize left-right and up-down movement, but also a rack is arranged at the output end of the Z-axis position adjustment device, a stepper motor with a gear is installed on the cutter device, the gear is meshed with the rack, and the rotation of the stepper motor drives the gear to rotate, so as to adjust the distance between each cutting head, and the utilization range is wider, and only a stepper motor drive and a mechanical structure of a gear and a rack are required, and the structure is simple. At the same time, a reset structure is also arranged on the overall structure, so that reset can be realized accurately. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0014] Figure 1 It is a structural schematic diagram of a high-speed digital label die-cutting machine head of the present invention.

[0015] Figure 2 yes Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0016] Figure 3 yes Figure 1 The local structure of the die-cutting machine head is shown Figure 1 .

[0017] Figure 4 yes Figure 1 The local structure of the die-cutting machine head is shown Figure 2 .

[0018] Figure 5 yes Figure 1 The local structure of the die-cutting machine head is shown Figure 3 .

[0019] Figure 6 It is a schematic diagram of the local structure of the cutting head of the present invention.

[0020] In the figure: 100, Y-axis crossbeam; 200, Y-axis position adjustment device; 201, servo motor; 202, ball screw; 203, screw nut; 204, Y-axis translation plate; 205, guide rail slider; 300, Z-axis position adjustment device; 301, vertical lifting motor; 302, ball screw; 303, screw nut; 304, Z-axis lifting plate; 305, Z-axis upgrade guide rail; 306, rack; 307, first guide rail; 400, shooting component; 401, CCD camera; 40 2. CCD camera mounting plate; 403. CCD camera lighting; 404. Color mark sensor; 500. Cutting knife assembly; 500. Cutting knife assembly; 501. Cutting knife bracket; 502. Second guide rail; 503. Cutting knife slide; 504. Cylinder; 505. Stepper motor; 506. Gear; 507. Proximity switch; 508. Sensor sheet; 509. Cutting knife sleeve; 601. Y-axis reset proximity switch; 701. Z-axis reset proximity switch; 801. Cutting knife reset proximity switch. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. The embodiments in the basic utility model and all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1-6As shown, the figure includes a Y-axis position adjustment device 200, through which the position of the digital label die-cutting head in the horizontal direction is adjusted, the Y-axis position adjustment device 200 includes a Y-axis beam 100, a servo motor 201, and a Y-axis translation plate 204, a Z-axis position adjustment device 300 is connected to the Y-axis position adjustment device 200, and the position of the digital label die-cutting head in the vertical direction is adjusted by the Z-axis position adjustment device 300, a modularly arranged cutting knife assembly 500 is connected to the Z-axis position adjustment device 300, and a CCD camera 401 as a reference origin is fixedly provided on the Z-axis position adjustment device 300, and the Z-axis position adjustment device 300 includes a Z-axis lifting plate 304 installed on the Y-axis position adjustment device 200, and a rack 306 is provided on the Z-axis lifting plate 304, and the axial direction of the rack 306 is perpendicular to the moving direction of the Z-axis lifting plate 304, and the Z-axis lifting plate 304 is provided with a The first guide rail 307 of the component 500 is parallel to the rack 306. There are at least two cutting knife components 500, and each set of cutting knife components 500 includes a "T"-shaped cutting knife bracket 501. A cutting knife slide 503, a cutting knife sleeve 509, and a cylinder 504 are installed on one side of the cutting knife bracket 501. The cutting knife slide 503 is installed on the second guide rail 502 set on the cutting knife bracket 501. When the cylinder 504 pushes the cutting knife slide 503, it can move vertically downward without offset. A stepper motor 505 is installed on the other side of the cutting knife bracket 501. The lower end of the stepper motor 505 is connected to a gear 506, which is meshed with the rack 306. The stepper motor 505 drives the gear 506 to realize the movement of a single cutting knife component 500 on the first guide rail 307. A plurality of modularly arranged cutting knife assemblies 500 are connected to the Z-axis position adjustment device, wherein the CCD camera is used as the reference origin, and a plurality of cutting heads adjust the relative distance with the reference origin CCD camera 401 in turn along the horizontal direction, and each cutting is on the same horizontal line.

[0023] The CCD camera 401 serving as a reference origin is fixedly installed on the Z-axis lifting plate 304, and a plurality of cutting knife assemblies 500 are movably installed on the first guide rail 307, wherein when the fixed CCD camera is located at the end of all the cutting knife assemblies 500, a plurality of movably installed cutting knife assemblies 500 extend horizontally away from the fixed CCD camera with the fixed CCD camera as a reference, the fixed CCD camera is installed on the Z-axis lifting plate, and a movable cutting head is installed on the Z-axis lifting plate guide rail parallel to the rack, and the distance between each cutting head is adjusted by rotating a stepper motor with a gear installed on the cutting knife device through the meshing of the gear rack.

[0024] The Z-axis lifting plate 304 is provided with a first guide rail 307 and a rack 306 which are perpendicular to the movement direction of the Z-axis lifting plate 304 and parallel to each other. All the mobile cutting heads are installed on the first guide rail 307 so that the cutting heads are on the same horizontal line.

[0025] The CCD camera 401 is mounted on the Z-axis lifting plate 304 through the mounting plate 402. The Z-axis lifting plate 304 is also mounted with an illumination lamp 403 and a color mark sensor 404. The illumination lamp 403 is located at the lower end of the CCD camera 401, and the color mark sensor 404 is located at the lower end of the illumination lamp 403. The CCD camera serves as the reference origin of the multiple cutting knife assemblies 500, and the multiple cutting heads sequentially adjust the relative distance with the reference origin CCD camera 401 in the horizontal direction.

[0026] The Y-axis beam 100 is provided with a Y-axis reset proximity switch 601, the Y-axis translation plate 204 is provided with a Z-axis reset proximity switch 701, and the Z-axis lifting plate 304 is provided with a cutting knife reset proximity switch 801, which is located at the position of the shooting assembly 400. The cutting knife assembly 500 is also provided with a proximity switch 507 and a sensing plate 508.

[0027] A die-cutting device, comprising: Figure 1-6The high-speed digital label die-cutting machine head shown in the figure includes a Y-axis beam 100, a Y-axis position adjustment device 200, and a Z-axis position adjustment device 300. The Y-axis position adjustment device 200 includes a servo motor 201 installed on the Y-axis beam 100 for Y-axis movement. The output shaft of the servo motor 201 is connected to a ball screw 202. A screw nut 203 is installed on the ball screw 202. A Y-axis translation plate 204 is installed on the screw nut 203. At the same time, the Y-axis translation plate 204 is connected to a guide rail slider 205 on the Y-axis beam 100; the Z-axis position adjustment device 300 includes a servo motor 201 installed on the Y-axis beam 100 for Y-axis movement. The vertical lifting motor 301 on the Y-axis translation plate 204, the output shaft of the vertical lifting motor 301 is connected to the ball screw 302, the ball screw 302 is installed with a screw nut 303, the Z-axis lifting plate 304 is installed on the screw nut 303, and the Z-axis lifting plate 304 is connected with the Z-axis lifting guide rail 305 set on the Y-axis translation plate 204. The Z-axis lifting plate 304 is installed with a rack 306 and a first guide rail 307 parallel to each other, and the length directions of the rack 306 and the first guide rail 307 are perpendicular to the movement direction of the Z-axis lifting plate 304. The guide slider 205 and the Z-axis lifting guide rail 305 are mutually perpendicular in the moving direction. Through the sliding cooperation of the Y-axis translation plate 204 on the guide slider 205, the straightness of the movable cutting knife assembly 500 during the horizontal movement is ensured. A plurality of cutting knife assemblies 500 are movably arranged on the first guide rail 307, wherein when the fixed CCD camera is located at the end of all the cutting knife assemblies 500, the plurality of movably arranged cutting knife assemblies 500 extend horizontally away from the fixed CCD camera with the fixed CCD camera as a reference, the fixed CCD camera is installed on the Z-axis lifting plate, and the movable cutting head is installed on the Z-axis lifting plate guide rail parallel to the rack, and the distance between each cutting head is adjusted by rotating a stepper motor with a gear installed on the cutting knife device through the meshing of the gear rack.

[0028] Through the induction of the Y-axis reset proximity switch 601 and the Y-axis translation plate 204, the Z-axis reset proximity switch 701 and the Z-axis lifting plate 304, the cutting knife reset proximity switch 801 and the cutting knife bracket 501 installed on the cutting knife assembly 500, the proximity switch 507 installed on each cutting knife assembly 500 is sensed one by one with the corresponding sensing plate 508, and reset is achieved when all of them are sensed.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A high-speed digital label die-cutting machine head, comprising a Y-axis position adjustment device (200), through which the position of the digital label die-cutting machine head in the horizontal direction is adjusted, the Y-axis position adjustment device (200) comprising a Y-axis crossbeam (100), a servo motor (201), and a Y-axis translation plate (204), a Z-axis position adjustment device (300) connected to the Y-axis position adjustment device (200), through which the position of the digital label die-cutting machine head in the vertical direction is adjusted, and a modularly arranged cutting knife assembly (500) connected to the Z-axis position adjustment device (300), characterized in that: The Z-axis position adjustment device (300) is fixedly provided with a CCD camera (401) serving as a reference origin. The Z-axis position adjustment device (300) comprises a Z-axis lifting plate (304) mounted on the Y-axis position adjustment device (200). The Z-axis lifting plate (304) is provided with a rack (306), and the axial direction of the rack (306) is perpendicular to the moving direction of the Z-axis lifting plate (304). The Z-axis lifting plate (304) is provided with a first guide rail (307) for connecting to the cutting knife assembly (500). A guide rail (307) is parallel to the rack (306). There are at least two cutting knife assemblies (500). Each set of cutting knife assemblies (500) includes a "T"-shaped cutting knife bracket (501). A cutting knife slide plate (503), a cutting knife sleeve (509), and a cylinder (504) are installed on one side of the cutting knife bracket (501). A stepping motor (505) is installed on the other side of the cutting knife bracket (501). The lower end of the stepping motor (505) is connected to a gear (506), and the gear (506) is meshed with the rack (306).

2. The high-speed digital label die-cutting head according to claim 1, characterized in that: The CCD camera (401) is mounted on the Z-axis lifting plate (304) via a mounting plate (402); an illuminating light (403) and a color mark sensor (404) are also mounted on the Z-axis lifting plate (304); the illuminating light (403) is located at the lower end of the CCD camera (401); and the color mark sensor (404) is located at the lower end of the illuminating light (403).

3. The high-speed digital label die-cutting head according to claim 1, characterized in that: A Y-axis reset proximity switch is installed on the Y-axis crossbeam (100), a Z-axis reset proximity switch (701) is installed on the Y-axis translation plate (204), and a cutting knife reset proximity switch (801) is installed on the Z-axis lifting plate (304). The cutting knife reset proximity switch (801) is located at the position of the shooting component (400).

4. The high-speed digital label die-cutting head according to claim 1, characterized in that: A proximity switch (507) and a sensor plate (508) are also installed on the cutting knife assembly (500).

5. A die-cutting device, characterized in that: It comprises the high-speed digital label die-cutting head as described in any one of claims 1 to 4.

Citation Information

Patent Citations

  • A digital die-cutting machine cutting head

    CN114932596A

  • High-speed digital label die cutting machine head and die cutting equipment

    CN115338929A