Mistaken winding prevention device of full-automatic winding machine
By using technical means such as soft magnet sheets, multi-stage telescopic cylinders and cameras in the fully automatic winder, the automatic classification and placement of yarn barrels is achieved, the problems of spool mixing and manual picking are solved, and the work efficiency and production quality are improved.
Patent Information
- Application Number
- CN202421055155.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The fully automatic winder easily mixes the screws of different colors together during the process of unloading. The existing anti-error support device can only remove the yarn of different colors, but it cannot be automatically classified and collected, resulting in high labor intensity, low working efficiency, and easy to cause yarn wear.
A fully automatic winder anti-error support device is designed, and a soft magnet piece is used to magnetically connect the annular fixed plate at the bottom of the yarn barrel, so that the automatic classification and placement of the yarn barrel is achieved through a belt conveyor and a multi-stage telescopic cylinder. The camera is used to identify the yarn barrel and to reduce friction in the shunt.
Automatic classification and placement of yarn barrels is realized, the demand for manual picking is reduced, the work efficiency is improved, and the yarn damage is avoided by reducing friction, and the production quality is improved.
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Figure CN222630238U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile machinery, in particular to a device for preventing wrong bobbins from being wound on a full-automatic winding machine. Background Art
[0002] The automatic winding machine is a latest generation textile machinery product that integrates mechanics, electronics, instruments and pneumatics. It winds the bobbin yarn into knot-free bobbins and removes yarn defects during the winding process. However, in actual use, the fully automatic winding machine can easily mix bobbins of different colors when unloading.
[0003] The utility model with application number CN201921583244.1 discloses a device for preventing wrong yarn counts in a fully automatic winding machine. By slotting the original tail track and adding a tube storage channel to add a variable channel, the wrong yarn counts can be effectively detected by visual judgment, and the wrong yarn counts can be changed by cylinder action to remove the wrong yarn counts in the track, thereby improving work efficiency and ensuring the qualified rate of the collected products.
[0004] The above device removes the wrong yarn count through the cylinder, and can only remove yarn tubes of different colors, but cannot classify and collect the yarn tubes of different colors. The removed yarn tubes need to be collected manually, which has high labor intensity and low work efficiency. In addition, when the yarn tubes are transported and removed, the yarn on the yarn tubes is easily worn and damaged, thereby reducing the production quality.
[0005] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Utility Model Content
[0006] The utility model aims to solve the above problems and designs a device for preventing wrong winding of a full-automatic winding machine.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A fully automatic winding machine anti-wrong-branch device comprises a fixed base, a belt conveyor and a yarn drum, an annular fixed plate is installed in the hollow portion at the bottom of the yarn drum, two fixed side plates are installed on the fixed base, the two fixed side plates are respectively located at the two ends of the belt conveyor, a soft magnetic sheet is installed on the conveying belt of the belt conveyor, two guide side plates are installed between the two fixed side plates, the two guide side plates are located on the conveying belt surface of the belt conveyor, the two guide side plates are respectively located on both sides of the soft magnetic sheet, and a plurality of notches are provided on the two guide side plates, a vertical side plate is installed on the fixed base, the vertical side plate is located on one side of the belt conveyor, a plurality of multi-stage telescopic cylinders are installed on the vertical side plate, and a connecting push plate is installed on the telescopic end of the multi-stage telescopic cylinder.
[0009] Furthermore, a plurality of diverter grooves are provided on the fixed base, and the diverter grooves are located on one side of the belt conveyor. An extended guide plate is installed on one side of the guide side plate, and the end of the extended guide plate away from the guide side plate protrudes from the belt conveyor. An inclined guide plate is installed on the end of the extended guide plate away from the guide side plate, and the end of the inclined guide plate away from the extended guide plate is fixedly connected to the diverter groove, and a plurality of universal ball bearings are provided in the diverter groove, and guide wheels are rotatably connected on both sides of the diverter groove.
[0010] Furthermore, the size of the connecting push plate is completely consistent with the size of the notch, a fixed support rod is installed on the connecting push plate, and a camera is installed on the fixed support rod.
[0011] Furthermore, a feed port is provided on the guide side plate, and the feed port is located on the guide side plate away from the diversion groove. A feed plate is installed on the guide side plate, and the feed plate is located on one side of the feed port. The feed plate is tilted upward at one end away from the feed port.
[0012] Furthermore, protective side plates are installed on both sides of the extended guide plate and the inclined guide plate.
[0013] Furthermore, the diverter trough is arranged obliquely, and the diverter trough is higher at one end close to the belt conveyor, and lower at one end away from the belt conveyor.
[0014] Compared with the prior art, this technical solution has the following beneficial effects:
[0015] The soft magnet sheet is magnetically connected to the annular fixing plate at the bottom of the yarn tube, and the yarn tube is fixed by magnetic attraction. The yarn tube is transported by the belt conveyor. The two guide side plates prevent the yarn tube from tilting and falling from the belt conveyor. When the yarn tubes of different colors move to the corresponding notches, the telescopic end of the multi-stage telescopic cylinder extends to drive the connecting push plate to move, and the yarn tube is pushed to the notch by the connecting push plate, so that the yarn tube moves to the designated position, and can be automatically classified and placed without manual picking, thereby improving work efficiency.
[0016] The yarn bobbin is guided by the universal ball bearing and the guide wheel, so that the yarn bobbin can move in the diversion groove, and the friction on the yarn bobbin is reduced, so as to avoid the damage of the yarn on the yarn bobbin and improve the production quality;
[0017] The camera takes pictures and identifies the yarn bobbins, so that the yarn bobbins of different colors are moved to the corresponding diversion slots, and the yarn bobbins can be transported to the designated positions to avoid misclassification. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The utility model is a schematic structural diagram of a device for preventing wrong winding of a fully automatic winding machine.
[0019] Figure 2 It is a top view of the utility model.
[0020] Figure 3 This is an enlarged top view of the belt conveyor.
[0021] Figure 4 This is an enlarged bottom view of the yarn tube.
[0022] In the figure: 1. Fixed base; 2. Belt conveyor; 3. Yarn bobbin; 4. Annular fixed plate; 5. Fixed side plate; 6. Soft magnetic sheet; 7. Guide side plate; 8. Notch; 9. Vertical side plate; 10. Multi-stage telescopic cylinder; 11. Connecting push plate; 12. Diverter trough; 13. Extended guide plate; 14. Oblique guide plate; 15. Universal ball bearing; 16. Guide wheel; 17. Fixed support rod; 18. Camera; 19. Feed inlet; 20. Feed plate; 21. Protective side plate. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0025] The utility model provides Figure 1-4The device for preventing wrong support of a fully automatic winding machine shown in the figure comprises a fixed base 1, a belt conveyor 2 and a yarn drum 3, an annular fixed plate 4 is installed in the hollow portion at the bottom of the yarn drum 3, two fixed side plates 5 are installed on the fixed base 1, the two fixed side plates 5 are respectively located at the two ends of the belt conveyor 2, a soft magnetic sheet 6 is installed on the conveying belt of the belt conveyor 2, two guide side plates 7 are installed between the two fixed side plates 5, the two guide side plates 7 are located on the conveying belt surface of the belt conveyor 2, the two guide side plates 7 are respectively located on both sides of the soft magnetic sheet 6, and a plurality of notches 8 are provided on the two guide side plates 7, a vertical side plate 9 is installed on the fixed base 1, the vertical side plate 9 is located on one side of the belt conveyor 2, a plurality of multi-stage telescopic cylinders 10 are installed on the vertical side plate 9, and a connecting push plate 11 is installed on the telescopic end of the multi-stage telescopic cylinder 10,
[0026] The fixed base 1 is located at one side of the full-automatic winding machine, and the feed plate 20 is connected with the unloading port of the full-automatic winding machine. When the yarn tube 3 after winding the yarn falls on the soft magnetic sheet 6 on the belt conveyor 2, the soft magnetic sheet 6 is magnetically connected with the annular fixed plate 4 at the bottom of the yarn tube 3, and the yarn tube 3 is magnetically fixed, and the belt conveyor 2 starts to work. The conveying belt on the belt conveyor 2 drives the soft magnetic sheet 6 and the yarn tube 3 to move, and the yarn tube 3 is transported by the belt conveyor 2. The two guide side plates 7 are used to prevent the yarn tube 3 from tilting, and the yarn tube 3 is prevented from falling from the belt conveyor 2. When the yarn tubes 3 of different colors move to the corresponding notches 8, the corresponding multi-stage telescopic cylinders 10 are started, and the telescopic ends of the multi-stage telescopic cylinders 10 extend into and drive the connecting push plate 11 to move, and the connecting push plate 11 moves to the contact point with the yarn tube 3, and the yarn tube 3 is pushed to the notch 8 by the connecting push plate 11, so that the yarn tube 3 moves to the specified position, which can be automatically classified and placed without manual picking, thereby improving work efficiency.
[0027] Refer to the instruction manual Figure 1 , Instruction Manual Figure 2 And the instruction manual Figure 3 A plurality of diverter grooves 12 are provided on the fixed base 1. The diverter groove 12 is located on one side of the belt conveyor 2. An extended guide plate 13 is installed on one side of the guide side plate 7. The end of the extended guide plate 13 away from the guide side plate 7 exceeds the belt conveyor 2. An oblique guide plate 14 is installed on the end of the extended guide plate 13 away from the guide side plate 7. The end of the oblique guide plate 14 away from the extended guide plate 13 is fixedly connected to the diverter groove 12. A plurality of universal balls 15 are provided in the diverter groove 12. Guide wheels 16 are rotatably connected to both sides of the diverter groove 12.
[0028] When the connecting push plate 11 pushes the yarn tube 3 toward the notch 8, the yarn tube 3 first moves from the soft magnetic sheet 6 to the extended guide plate 13, and then moves the yarn tube 3 from the extended guide plate 13 to the inclined guide plate 14. The inclined guide plate 14 is inclined. The yarn tube 3 slides from the inclined guide plate 14 into the diverter groove 12, and is guided by the universal ball 15 and the guide wheel 16. The yarn tube 3 can move in the diverter groove 12, while reducing the friction on the yarn tube 3, avoiding damage to the yarn on the yarn tube 3, and improving the production quality.
[0029] Refer to the instruction manual Figure 1 The size of the connecting push plate 11 is completely consistent with the size of the notch 8. A fixed support rod 17 is installed on the connecting push plate 11, and a camera 18 is installed on the fixed support rod 17.
[0030] When the connecting push plate 11 moves, the camera 18 is driven to move through the fixed support rod 17. The camera 18 shoots and identifies the yarn tube 3, so that the yarn tubes 3 of different colors are moved to the corresponding diversion grooves 12, and the yarn tubes 3 can be transported to the specified position to avoid misclassification.
[0031] Refer to the instruction manual Figure 2 And the instruction manual Figure 3 A feed port 19 is provided on the guide side plate 7, and the feed port 19 is located on the guide side plate 7 on the side away from the diverter slot 12. A feed plate 20 is installed on the guide side plate 7, and the feed plate 20 is located on one side of the feed port. The end of the feed plate 20 away from the feed port 19 is tilted upward.
[0032] The yarn bobbin 3 wound with yarn falls on the feed plate 20 , which is arranged at an angle. The yarn bobbin 3 moves along the feed plate 20 , and the yarn bobbin 3 moves to the soft magnetic sheet 6 on the belt conveyor 2 through the feed port 19 .
[0033] Refer to the instruction manual Figure 3 , protective side plates 21 are installed on both sides of the extended guide plate 13 and the inclined guide plate 14.
[0034] When the yarn bobbin 3 moves on the extended guide plate 13 and the inclined guide plate 14 , the protective side plate 21 prevents the yarn bobbin 3 from falling.
[0035] Refer to the instruction manual Figure 1 The diverter trough 12 is inclined, the diverter trough 12 is higher at one end close to the belt conveyor 2, and lower at one end away from the belt conveyor 2.
[0036] The shunt groove 12 is arranged obliquely. When the yarn bobbin 3 falls from the oblique guide plate 14 into the shunt groove 12 , the yarn bobbin 3 moves toward the lower end of the shunt groove 12 through the universal ball 15 under the action of gravity acceleration.
[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A fully automatic winding machine anti-wrong-branch device, comprising a fixed base (1), a belt conveyor (2) and a yarn drum (3), wherein an annular fixing plate (4) is installed in the hollow portion at the bottom of the yarn drum (3), characterized in that: Two fixed side plates (5) are installed on the fixed base (1), and the two fixed side plates (5) are respectively located at the two ends of the belt conveyor (2). A soft magnetic sheet (6) is installed on the conveying belt of the belt conveyor (2). Two guide side plates (7) are installed between the two fixed side plates (5). The two guide side plates (7) are located on the surface of the conveying belt of the belt conveyor (2). The two guide side plates (7) are respectively located on both sides of the soft magnetic sheet (6). The two guide side plates (7) are provided with a plurality of notches (8). A vertical side plate (9) is installed on the fixed base (1), and the vertical side plate (9) is located on one side of the belt conveyor (2). A plurality of multi-stage telescopic cylinders (10) are installed on the vertical side plate (9), and a connecting push plate (11) is installed on the telescopic end of the multi-stage telescopic cylinder (10).
2. The device for preventing wrong winding of a fully automatic winding machine according to claim 1, characterized in that: The fixed base (1) is provided with a plurality of diverter grooves (12), the diverter grooves (12) are located on one side of the belt conveyor (2), an extended guide plate (13) is installed on one side of the guide side plate (7), the end of the extended guide plate (13) away from the guide side plate (7) protrudes from the belt conveyor (2), the end of the extended guide plate (13) away from the guide side plate (7) is installed with an inclined guide plate (14), the end of the inclined guide plate (14) away from the extended guide plate (13) is fixedly connected to the diverter groove (12), a plurality of universal ball bearings (15) are arranged in the diverter groove (12), and guide wheels (16) are rotatably connected to both sides of the diverter groove (12).
3. The device for preventing wrong winding of a fully automatic winding machine according to claim 1, characterized in that: The size of the connecting push plate (11) is completely consistent with the size of the notch (8); a fixed support rod (17) is installed on the connecting push plate (11); and a camera (18) is installed on the fixed support rod (17).
4. The device for preventing wrong winding of a fully automatic winding machine according to claim 1, characterized in that: The guide side plate (7) is provided with a feed port (19), the feed port (19) being located on the guide side plate (7) at a side away from the diverter slot (12), and a feed plate (20) being installed on the guide side plate (7), the feed plate (20) being located at one side of the feed port, and the end of the feed plate (20) away from the feed port (19) being inclined upward.
5. The device for preventing wrong winding of a fully automatic winding machine according to claim 2, characterized in that: Protective side plates (21) are installed on both sides of the surface of the extended guide plate (13) and the inclined guide plate (14).
6. The device for preventing wrong winding of a fully automatic winding machine according to claim 2, characterized in that: The diverter trough (12) is arranged obliquely; the end of the diverter trough (12) close to the belt conveyor (2) is higher, and the end of the diverter trough (12) away from the belt conveyor (2) is lower.
Citation Information
Patent Citations
Wrong-count-preventing device of full-automatic bobbin winder
CN210965956U