Vacuum zinc impregnation device
By setting up a limit seat, cover plate, pull plate, limit rod and compression spring in the filter box of the vacuum zinc seepage device, the convenient replacement of the filter plate is achieved, solving the problem of inconvenient replacement of the filter plate after saturation in the existing device, and improving the practicality and maintenance efficiency of the device.
Patent Information
- Application Number
- CN202420371677.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-02-28
AI Technical Summary
In the existing vacuum zinc seepage device, the filter plate mesh and activated carbon filter element are not convenient to replace after saturation, which affects the practicality of the device.
A vacuum zinc seepage device is designed, and by providing a limit seat, cover plate, pull plate, limit rod and compression spring in the filter box, the cover plate is allowed to be removed and the filter plate is removed for replacement.
It realizes convenient replacement of filter plates, solves the problem of inconvenient replacement after saturation, and improves the practicality and maintenance efficiency of the device.
Smart Images

Figure CN222631524U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum zincizing devices, in particular to a vacuum zincizing device. Background Art
[0002] Sherardizing is an anti-corrosion process that uses diffusion to obtain an iron-zinc alloy protective layer on the surface of steel parts. Compared with hot-dip galvanizing, the sherardizing layer has the advantages of uniform shearing layer, high hardness, good wear resistance, controllable shearing layer thickness, high dimensional accuracy, and better corrosion resistance. The sherardizing process has very strict requirements on temperature, and it is essential that the temperature of each area is the same or the temperature difference is less than the threshold. However, the heating means used in the prior art often cannot achieve relatively uniform heating, and the temperature difference between each area is large.
[0003] In addition, the application document with publication number CN218232543U mentions a new type of vacuum zinc-diffusion device with lateral feeding and discharging. During the use of the utility model, the device adds protective gas during the zinc-diffusion process through the cooperation of the protective gas storage tank and the gas pipe, so as to protect the surface of the workpiece and improve the quality of the product. In addition, through the cooperation of the induced draft fan, the exhaust duct, the composite filter screen and the activated carbon filter element, the internal gas is filtered and discharged to prevent pollution, and the safety is higher. However, there are still certain defects that need to be optimized. The specific defects are as follows: The filter plate net and the activated carbon filter element are not easy to replace after saturation.
[0004] Therefore, it is particularly important to design a vacuum sherardizing device to change the above technical defects and improve overall practicality. Utility Model Content
[0005] The utility model aims to provide a vacuum sherardizing device to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A vacuum zincizing device comprises a support seat, a vacuum zincizing device body is provided at the top of the support seat, a bracket is symmetrically provided at the bottom end of the vacuum zincizing device body, a support frame is provided at the top of the vacuum zincizing device body, a gas storage tank is provided at the top of the support frame, the gas storage tank is connected to a guide pipe, a steam conveying device is provided on one side of the vacuum zincizing device body, the steam conveying device is connected to a conveying pipe, a draft fan is provided at the top of the vacuum zincizing device body, an exhaust pipe is provided at the top of the draft fan, the exhaust pipe is connected to a filter box, a plurality of limit seats are provided near the bottom end of the filter box, a filter plate is provided inside the limit seat, a cover plate is provided at the top of the filter box, grooves are symmetrically provided at the bottom end of the cover plate, a pull plate is provided inside the groove, the pull plate is connected to a limit rod, a compression spring is provided outside the limit rod, and the filter box is connected to an outlet pipe.
[0008] As a preferred solution of the utility model, a threaded hole is provided inside the filter box, and the air outlet pipe is connected to the filter box by threads.
[0009] As a preferred solution of the utility model, a threaded hole is provided at one end of the exhaust pipe, and the exhaust pipe is connected to the filter box by a thread.
[0010] As a preferred solution of the utility model, a placement groove for placing the cover plate is provided on the inner side of the filter box, and the cover plate and the filter box are fixed in position by embedded bolts.
[0011] As a preferred solution of the utility model, the limit seat is U-shaped, the filter plate and the limit seat are embedded in each other, the cover plate is provided with a receiving cavity for accommodating the limit rod, and one side of the receiving cavity is provided with a channel for avoiding the limit rod.
[0012] As a preferred solution of the utility model, the limiting rod is T-shaped, and limiting grooves for matching with the limiting rod are provided on both sides of the filter plate, and the limiting rod passes through one side wall of the groove.
[0013] As a preferred solution of the utility model, a feed port is provided on one side of the main body of the vacuum zincizing device, a closed door is provided outside the feed port, and a solenoid valve is provided outside the conveying pipe and the guide pipe.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. In the utility model, a vacuum zinc infiltration device is set up, and the structure of the filter box, the limit seat, the cover plate, the groove, the pull plate, the limit rod, the compression spring, and the air outlet pipe is utilized. The filter plate is taken out by disassembling the cover plate. At this time, the pull plate is pulled to disengage the limit rod from the limit groove, so that the limit rod slides inside the channel close to the side wall of the accommodating cavity. Then the filter plate is removed for replacement, which solves the problem that the filter plate net and the activated carbon filter element are inconvenient to replace after saturation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the entire utility model;
[0017] Figure 2 It is a schematic diagram of the filter box assembly of the utility model;
[0018] Figure 3 It is a structural schematic diagram of the limit rod assembly of the utility model.
[0019] In the figure: 1. support seat; 2. vacuum zincizing device body; 201. steam conveying device; 202. conveying pipe; 3. bracket; 4. support frame; 401. gas storage tank; 402. guide pipe; 5. induced draft fan; 501. exhaust pipe; 502. filter box; 503. limit seat; 504. filter plate; 6. cover plate; 601. groove; 602. pull plate; 603. limit rod; 604. compression spring; 7. exhaust pipe. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0021] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively with reference to the relevant drawings below. Several embodiments of the utility model are given. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0024] For examples, see Figure 1-3 , the utility model provides a technical solution:
[0025] A vacuum zincizing device comprises a support seat 1, a vacuum zincizing device body 2 is provided at the top of the support seat 1, a bracket 3 is symmetrically provided at the bottom of the vacuum zincizing device body 2, a support frame 4 is provided at the top of the vacuum zincizing device body 2, a gas storage tank 401 is provided at the top of the support frame 4, the gas storage tank 401 is connected to a guide pipe 402, a steam conveying device 201 is provided on one side of the vacuum zincizing device body 2, the steam conveying device 201 is connected to the conveying pipe 202, an induced draft fan 5 is provided at the top of the vacuum zincizing device body 2, an exhaust pipe 501 is provided at the top of the induced draft fan 5, the exhaust pipe 501 is connected to a filter box 502, a plurality of limit seats 503 are provided near the bottom of the filter box 502, a filter plate 504 is provided inside the limit seat 503, a cover plate 6 is provided at the top of the filter box 502, and a cover plate 6 is symmetrically provided at the bottom of the cover plate 6. There is a groove 601, and a pull plate 602 is provided inside the groove 601. The pull plate 602 is connected to the limit rod 603. The outside of the limit rod 603 is provided with a compression spring 604. The filter box 502 is connected to the air outlet pipe 7. In the process of zinc infiltration, raw materials can be added through the feed port, and then protective gas can be added between the gas storage tank 401 and the guide tube 402 to protect the surface of the workpiece and improve the quality of the product. At the same time, the induced draft fan 5 is started to cooperate with the filter plate 504 to filter the gas, and finally discharged through the air outlet pipe 7. At the same time, after the filter plate 504 is saturated, the cover plate 6 is disassembled to take out the filter plate 504. At this time, the pull plate 602 is pulled to separate the limit rod 603 from the limit groove, so that the limit rod 603 slides inside the channel close to the side wall of the accommodating cavity, and then the filter plate 504 is removed for replacement, and then reset;
[0026] The filter box 502 is provided with a threaded hole inside, and the air outlet pipe 7 is connected to the filter box 502 by a threaded connection. One end of the exhaust pipe 501 is provided with a threaded hole, and the exhaust pipe 501 is connected to the filter box 502 by a threaded connection, which is convenient for installing the filter box 502. The inner side of the filter box 502 is provided with a placement groove for placing the cover plate 6, and the cover plate 6 and the filter box 502 are fixed in position by embedded bolts, which is convenient for installing the cover plate 6. The limit seat 503 is U-shaped, and the filter plate 504 and the limit seat 503 are embeddedly connected. The cover plate 6 is provided with a accommodating cavity for accommodating the limit rod 603 inside, and a channel for avoiding the limit rod 603 is provided on one side of the accommodating cavity, which is convenient for limiting the position of the filter plate 504. The limiting rod 603 is T-shaped, and limiting grooves for matching with the limiting rod 603 are provided on both sides of the filter plate 504. The limiting rod 603 passes through one side wall of the groove 601 to facilitate the retraction of the limiting rod 603 to release the filter plate 504. A feed port is provided on one side of the vacuum zincizing device body 2, and a closed door is provided on the outside of the feed port. Solenoid valves are provided on the outside of the conveying pipe 202 and the guide pipe 402 to facilitate the auxiliary operation of the vacuum zincizing device body 2.
[0027] The working process of the utility model is as follows: when using this vacuum zinc-diffusion device, firstly, in the process of zinc-diffusion, raw materials can be added through the feed port, and then protective gas can be added through the gas storage tank 401 and the guide tube 402 to protect the surface of the workpiece and improve the quality of the product. At the same time, the induced draft fan 5 is started to cooperate with the filter plate 504 to filter the gas, and finally the gas is discharged through the outlet pipe 7. At the same time, after the filter plate 504 is saturated, under the condition that the cover plate 6 and the filter box 502 are fixed in position by embedded bolts, the cover plate 6 is removed to take out the filter plate 504. At this time, the pull plate 602 is pulled to disengage the limit rod 603 from the limit groove, so that the limit rod 603 slides inside the channel close to the side wall of the accommodating cavity, and then under the condition that the filter plate 504 and the limit seat 503 are embedded in each other, the filter plate 504 is removed for replacement, and then reset.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A vacuum sherardizing device, comprising a support base (1), characterized in that: A vacuum sherardizing device body (2) is provided at the top of the support seat (1), a bracket (3) is symmetrically provided at the bottom of the vacuum sherardizing device body (2), a support frame (4) is provided at the top of the vacuum sherardizing device body (2), a gas storage tank (401) is provided at the top of the support frame (4), and the gas storage tank (401) is connected to the guide pipe (402), a steam conveying device (201) is provided on one side of the vacuum sherardizing device body (2), and the steam conveying device (201) is connected to the conveying pipe (202), an induced draft fan (5) is provided at the top of the vacuum sherardizing device body (2), and the top of the induced draft fan (5) An exhaust pipe (501) is provided, the exhaust pipe (501) is connected to a filter box (502), a plurality of limit seats (503) are provided near the bottom of the filter box (502), a filter plate (504) is provided inside the limit seat (503), a cover plate (6) is provided at the top of the filter box (502), grooves (601) are symmetrically provided at the bottom of the cover plate (6), a pull plate (602) is provided inside the groove (601), the pull plate (602) is connected to a limit rod (603), a compression spring (604) is provided outside the limit rod (603), and the filter box (502) is connected to an exhaust pipe (7).
2. A vacuum sherardizing device according to claim 1, characterized in that: The filter box (502) is provided with a threaded hole inside, and the air outlet pipe (7) and the filter box (502) are connected via threads.
3. A vacuum sherardizing device according to claim 1, characterized in that: A threaded hole is provided at one end of the exhaust pipe (501), and the exhaust pipe (501) is connected to the filter box (502) via threads.
4. A vacuum sherardizing device according to claim 1, characterized in that: The inner side of the filter box (502) is provided with a placement groove for placing the cover plate (6), and the cover plate (6) and the filter box (502) are fixed in position by embedded bolts.
5. A vacuum sherardizing device according to claim 1, characterized in that: The limiting seat (503) is U-shaped, the filter plate (504) and the limiting seat (503) are embedded in each other, a receiving cavity for receiving the limiting rod (603) is provided inside the cover plate (6), and a channel for avoiding the limiting rod (603) is provided on one side of the receiving cavity.
6. A vacuum sherardizing device according to claim 1, characterized in that: The limiting rod (603) is T-shaped, and limiting grooves adapted to match the limiting rod (603) are provided on both side surfaces of the filter plate (504), and the limiting rod (603) passes through a side wall of the groove (601).
7. A vacuum sherardizing device according to claim 1, characterized in that: A feed port is provided on one side of the main body (2) of the vacuum zincizing device, a closed door is provided outside the feed port, and electromagnetic valves are provided outside the delivery pipe (202) and the guide pipe (402).
Citation Information
Patent Citations
Novel vacuum zinc impregnation device with lateral feeding and discharging functions
CN218232543U