Polyester fabric dyeing, finishing and cleaning device

By designing a polyester fabric dyeing and cleaning device that includes S-type guide roller set, filter plate, baffle, spray assembly and water squeezing assembly, the problems of large water resources consumption and large space in existing equipment are solved, and water resources recycling and efficient cleaning are realized.

CN222631773UActive Publication Date: 2025-03-18HAINING LIDEBAO PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202420702513.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-03-18
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The existing polyester fabric dyeing and cleaning equipment uses a large amount of water resources during the cleaning process, occupying a large area, and has low cleaning efficiency.

Method used

A polyester fabric dyeing and cleaning device is designed, including an S-type guide roller group, filter plate, baffle, spray assembly and water squeeze assembly. By circulating water resources multiple times, it improves cleaning efficiency and reduces water resource consumption.

Benefits of technology

It realizes the recycling of water resources, improves cleaning efficiency, reduces the equipment's footprint, and improves the cleanliness of the dyed fabric.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222631773U_ABST
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Abstract

The utility model relates to the field of polyester fabric production, in particular to a polyester fabric dyeing, finishing and cleaning device which comprises a box body, an S-shaped guide roller set, a filter screen plate, a baffle, a spraying assembly and a water squeezing assembly, the S-shaped guide roller set is arranged in the box body, and a first water outlet pipe and a second water outlet pipe are arranged in the box body from top to bottom. The baffle is located in the box body and located below the first water outlet pipe, the filter screen plate is located in the box body and located between the second water outlet pipe and the baffle, a driving assembly is arranged at the side end of the baffle, the spraying assembly comprises a spraying head, a first guide pipe and a second guide pipe, the first guide pipe and the second guide pipe are connected with the spraying head, and the lower end of the first guide pipe is connected with the bottom of the box body. And the two water squeezing assemblies are symmetrically arranged, each water squeezing assembly comprises a pressing plate and an air cylinder, the pressing plates are located in the box body, the air cylinders are arranged outside the box body, one ends of the air cylinders are connected with the pressing plates, and the cleaning effect is improved.
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Description

Technical Field

[0001] The utility model relates to the field of polyester fabric production, in particular to a polyester fabric dyeing, finishing and cleaning device. Background Art

[0002] There are many processing steps in the production process of polyester grey fabric, and dyeing and finishing is one of the important steps. Dyeing and finishing refers to the process of chemical treatment of textile materials, which is also commonly known as printing and dyeing in modern times. After dyeing and finishing, there will be certain dirt and chemical residues on the surface, so after the fabric production is completed, the fabric needs to be cleaned. After the existing equipment cleans the fabric, it uses a lot of water resources through conventional rinsing methods, and in order to improve the cleaning efficiency, the length of the equipment is increased, resulting in a large footprint.

[0003] Therefore, in order to solve the deficiencies in the prior art, a polyester fabric dyeing, finishing and cleaning device with a simple structure needs to be designed. Utility Model Content

[0004] The utility model provides a polyester cloth dyeing, finishing and cleaning device to solve the problems of the prior art.

[0005] The purpose of the utility model can be achieved through the following technical solutions: A polyester fabric dyeing and cleaning device comprises: a box body, an S-shaped guide roller group, a filter plate, a baffle, a spray assembly and a water squeezing assembly, the S-shaped guide roller group is arranged in the box body, and the inside of the box body is provided with a water outlet pipe 1 and a water outlet pipe 2 from top to bottom, the baffle is located in the box body and below the water outlet pipe 1, the filter plate is located in the box body and between the water outlet pipe 2 and the baffle, a driving assembly is provided at the side end of the baffle, the spray assembly comprises a spray head, a conduit 1 and a conduit 2 connected to the spray head, a lower end of the conduit is connected to the bottom of the box body, the water squeezing assembly is symmetrically arranged in two groups, the water squeezing assembly comprises a pressing plate and a cylinder, the pressing plate is located in the box body, and the cylinder is arranged outside the box body and one end is connected to the pressing plate.

[0006] As a further improvement, the S-shaped guide roller group includes an upper guide roller and a lower guide roller, the lower guide roller and the upper guide roller are arranged alternately, a spray assembly 2 is provided inside the box, and a spray head 2 in the spray assembly 2 is arranged opposite to the lower guide roller.

[0007] As a further improvement, the water outlet pipe 1 and the water outlet pipe 2 are provided with a control valve 1, and the conduit 1 and the conduit 2 are provided with a control valve 2.

[0008] As a further improvement, the driving assembly includes a pushing cylinder and a connecting plate, one end of the connecting plate is connected to the baffle, and the other end of the connecting plate is connected to the cylinder.

[0009] As a further improvement, arc-shaped guide heads are provided at both ends of the pressing plate.

[0010] Compared with the prior art, the polyester fabric dyeing, finishing and cleaning device of the utility model has the following beneficial effects:

[0011] The fabrics are arranged in intervals in the box through the S-shaped guide roller group to extend the length of the fabrics in the box. First, the baffle is moved to the outside through the driving component, and water is first sent in through the second conduit and then rinsed through the spray head to remove some impurities. The impurities are filtered through the filter plate below and collected at the bottom of the box. After rinsing for a certain period of time, the water inlet of the second conduit is stopped, and then the fabrics are rinsed again through the spray head through the first conduit through the water pump. The water with dye can be recycled for rinsing. After multiple rinsings, the rinsing is stopped and the water after multiple rinsing is discharged from the second outlet pipe to realize the use of water circulation and increase the utilization rate of water resources; the baffle is moved to the inside through the driving component, and water is sent in through the second conduit and then injected into the fabric below through the spray head to immerse the fabric. Then the cylinder drives the pressing plate to approach the middle synchronously, squeezes water out of the fabric, squeezes out excess dye, and discharges it from the first outlet pipe to improve the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the structure of the utility model

[0013] Figure 2 This is a schematic diagram of the structure of the utility model in the flushing state

[0014] Figure 3 This is a schematic diagram of the structure of the utility model in the water squeezing state

[0015] In the figure, 1-box, 11-water outlet pipe 1, 12-water outlet pipe 2, 2-S-type guide roller group, 21-upper guide roller, 22-lower guide roller, 3-filter plate, 4-baffle, 5-spray assembly, 51-spray head, 52-duct 1, 53-duct 2, 6-water squeezing assembly, 61-pressure plate, 62-cylinder, 63-arc guide head, 7-spray assembly 2, 71-spray head 2, 81-control valve 1, 82-control valve 2, 9-drive assembly, 91-push cylinder, 92-connecting plate. DETAILED DESCRIPTION

[0016] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] Below is a combination of the embodiments and the attached Figures 1 to 3 , the technical solution of the utility model is further elaborated.

[0019] Example 1

[0020] A polyester fabric dyeing and cleaning device comprises: a box body 1, an S-shaped guide roller group 2, a filter plate 3, a baffle 4, a spray assembly 5 and a water squeezing assembly 6, wherein the S-shaped guide roller group 2 is arranged in the box body 1, and a water outlet pipe 11 and a water outlet pipe 2 12 are arranged inside the box body 1 from top to bottom, the baffle 4 is located inside the box body 1 and below the water outlet pipe 11, the filter plate 3 is located inside the box body 1 and between the water outlet pipe 2 12 and the baffle 4, a driving assembly 9 is provided at the side end of the baffle 4, the spray assembly 5 comprises a spray head 51, a conduit 1 52 and a conduit 2 53 connected to the spray head 51, the lower end of the conduit 1 52 is connected to the bottom of the box body 1, the water squeezing assembly 6 is symmetrically arranged in two groups, the water squeezing assembly 6 comprises a pressing plate 61 and a cylinder 62, the pressing plate 61 is located in the box body 1, and the cylinder 62 is arranged outside the box body 1 and one end is connected to the pressing plate 61.

[0021] like Figure 1 to Figure 3 As shown, the working principle of the utility model is as follows: the fabrics are arranged in intervals in the box body 1 through the S-shaped guide roller group 2, and the length of the fabrics in the box body is extended. First, the baffle 4 is moved to the outside through the driving assembly 9, and the water flow is first sent into the water flow through the conduit 2 53 and then through the spray head 51 to wash the fabrics below, remove some impurities, and filter the impurities through the filter plate 4 below and collect them at the bottom of the box body. After washing for a certain period of time, the water inlet of the conduit 2 53 is stopped, and then the water enters the spray head 51 through the conduit 1 52 through the water pump (not shown in the figure) to wash the fabrics again. Impurities are filtered out, so the water with dye can be recycled for flushing. After multiple flushings, the flushing is stopped and the water after multiple flushings is discharged from the outlet pipe 12 to realize the use of water circulation and increase the utilization rate of water resources; the baffle 4 is moved to the inside through the driving component 9, and the water flow is sent into the conduit 53, and then the fabric below is injected with water through the spray head 51 to immerse the fabric, and then the cylinder 62 drives the pressing plate 61 to move synchronously to the middle, squeeze water out of the fabric, squeeze out the excess dye, and discharge it from the outlet pipe 11. After repeating the above operation for multiple times, the cleaning effect can be improved.

[0022] As a further preferred embodiment, the S-shaped guide roller group 2 includes an upper guide roller 21 and a lower guide roller 22, and the lower guide roller 22 is arranged alternately with the upper guide roller 21. A spray assembly 2 7 is provided inside the box body 1, and a spray head 2 71 in the spray assembly 2 7 is arranged opposite to the lower guide roller 22. In the flushing state, the impurities flushed onto the lower guide roller 22 by the spray head 51 can be flushed onto the filter plate 4 again through the spray head 2 71, thereby improving the fabric impurity removal effect.

[0023] As a further preferred embodiment, a control valve 1 81 is provided on the outlet pipe 11 and the outlet pipe 2 12, and a control valve 2 82 is provided on the conduit 1 52 and the conduit 2 53, and the water circuit is controlled and regulated in the flushing state and the squeezing state by the control valve 1 81 and the control valve 2 82.

[0024] As a further preferred embodiment, the driving assembly 9 includes a pushing cylinder 91 and a connecting plate 92 , one end of the connecting plate 92 is connected to the baffle 4 , and the other end of the connecting plate 92 is connected to the cylinder 91 .

[0025] As a further preferred embodiment, arc-shaped guide heads 63 are provided at both ends of the pressing plate 61 to reduce damage to the fabric caused by the ends during the process of pushing the fabric.

[0026] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.

Claims

1. A polyester fabric dyeing, finishing and cleaning device, characterized in that: include: A box body, an S-shaped guide roller group, a filter plate, a baffle, a spray assembly and a water squeezing assembly, wherein the S-shaped guide roller group is arranged in the box body, and a water outlet pipe 1 and a water outlet pipe 2 are arranged inside the box body from top to bottom, the baffle is located inside the box body and below the water outlet pipe 1, the filter plate is located inside the box body and between the water outlet pipe 2 and the baffle, a driving assembly is provided at the side end of the baffle, the spray assembly includes a spray head, a conduit 1 and a conduit 2 connected to the spray head, a lower end of the conduit is connected to the bottom of the box body, the water squeezing assembly is symmetrically arranged in two groups, the water squeezing assembly includes a pressure plate and a cylinder, the pressure plate is located in the box body, and the cylinder is arranged outside the box body and one end is connected to the pressure plate.

2. A polyester fabric dyeing, finishing and cleaning device according to claim 1, characterized in that: The S-shaped guide roller group includes an upper guide roller and a lower guide roller, the lower guide roller and the upper guide roller are arranged alternately, a second spray assembly is arranged inside the box, and a second spray head in the second spray assembly is arranged facing the lower guide roller.

3. A polyester fabric dyeing, finishing and cleaning device according to claim 1, characterized in that: The water outlet pipe 1 and the water outlet pipe 2 are provided with a control valve 1, and the conduit 1 and the conduit 2 are provided with a control valve 2.

4. A polyester fabric dyeing, finishing and cleaning device according to claim 1, characterized in that: The driving assembly comprises a pushing cylinder and a connecting plate, one end of the connecting plate is connected to the baffle, and the other end of the connecting plate is connected to the cylinder.

5. A polyester fabric dyeing, finishing and cleaning device according to claim 1, characterized in that: Arc-shaped guide heads are arranged at both ends of the pressing plate.