Man-machine separation plant for automatic electroplating production line
By setting up partition walls and ventilation structures in the factory of the electroplating production line, the health hazards of operators inhaling electroplating waste gas is solved, and a safer electroplating production environment is achieved.
Patent Information
- Application Number
- CN202421418308.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-20
AI Technical Summary
In the existing electroplating production line, the waste gas generated by the operator and the electroplating are located in the same workshop, which makes the operator prone to inhaling harmful waste gas and causing health hazards.
A human-machine separation factory for automated electroplating production lines is designed. By setting up a partition wall in the factory, the factory is divided into a feeding room, an electroplating room and a cutting room, and a ventilation structure is set up in the electroplating room, including an air inlet duct and a suction duct, to speed up air circulation and waste gas collection.
By separating the operator from the exhaust gas and reducing the accumulation of exhaust gas in the electroplating room through an efficient ventilation structure, the risk of operators inhaling harmful exhaust gas is significantly reduced and the safety of the electroplating process is improved.
Smart Images
Figure CN222632936U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of electroplating production equipment, and in particular to a man-machine separation plant for an automated electroplating production line. Background Art
[0002] Electroplating is the process of plating a thin layer of other metals or alloys on certain metal surfaces using the principle of electrolysis. It is a process that uses electrolysis to adhere a layer of metal film to the surface of metal or other material parts to prevent metal oxidation. It can improve wear resistance, conductivity, reflectivity, corrosion resistance (copper sulfate, etc.) and enhance aesthetics. The outer layer of many coins is also electroplated. During electroplating, the plating metal or other insoluble material serves as the anode and the workpiece to be plated serves as the cathode. The cations of the plating metal are reduced on the surface of the workpiece to be plated to form a plating layer. In order to eliminate the interference of other cations and make the plating uniform and firm, a solution containing the plating metal cations is required as the electroplating solution to keep the concentration of the plating metal cations unchanged.
[0003] Most of the existing electroplating production lines are automatic production lines. The operator puts the workpiece to be electroplated into the production line at one end of the production line, and then the production line automatically electroplates the workpiece. The operator at the other end then removes the electroplated workpiece.
[0004] The above-mentioned existing technical solutions have the following defects: during electroplating, some waste gas will be generated, which has an impact on the human body. The existing electroplating production line and operators are located in the same workshop. The waste gas generated by electroplating is easily inhaled by the operators, thereby causing harm to the operators. Utility Model Content
[0005] In order to reduce the harm to operators caused by waste gas generated during the electroplating process, the present application provides a human-machine separation plant for an automated electroplating production line.
[0006] The above technical objectives of this application are achieved through the following technical solutions:
[0007] A man-machine separation factory building for an automated electroplating production line comprises a factory building main body, wherein the automated electroplating production line is located in the factory building main body, a partition wall is arranged in the factory building main body, and the factory building main body is divided into a loading room, an electroplating room and an unloading room, wherein the input end of the automated electroplating production line is located in the loading room, the automated electroplating production line main body is located in the electroplating room, the output end of the automated electroplating production line is located in the unloading room, and a ventilation structure for purifying gas circulation in the electroplating room is arranged in the electroplating room.
[0008] By adopting the above solution, the main body of the factory building is divided into a loading room, an electroplating room and an unloading room, thereby separating the location where the exhaust gas is generated by the automatic electroplating production line from the operators, and a ventilation structure is set in the electroplating room to speed up the air circulation in the electroplating room, thereby reducing the harm of the exhaust gas to the operators and making the electroplating process safer.
[0009] Optionally, the ventilation structure includes an air inlet duct and an air suction duct, the air inlet duct is connected to a hair dryer, the end of the air inlet duct facing away from the hair dryer is connected to the electroplating room, the air suction duct is connected to an exhaust fan, and the exhaust fan is connected to a waste gas collection structure, and the end of the air suction duct facing away from the exhaust duct is connected to the electroplating room.
[0010] By adopting the above solution, the fan blows the air from the outside of the factory building into the electroplating room through the air inlet pipe, and sucks the air inside the electroplating room into the exhaust gas collection structure through the air suction pipe, thereby speeding up the air circulation in the electroplating room and making the exhaust gas collection efficiency higher, thus avoiding the influence of excessive exhaust gas remaining in the electroplating room on the operators when they enter the electroplating room.
[0011] Optionally, the connecting point between the air inlet pipe and the electroplating room is located below the electroplating room, and the connecting point between the air suction pipe and the electroplating room is located above the electroplating room.
[0012] By adopting the above scheme, the waste gas generated by electroplating mainly includes hydrogen cyanide gas, and because hydrogen cyanide gas is lighter than air in the atmosphere, most of the waste gas floats above the electroplating room. Setting the air inlet pipe below the electroplating room can reduce the outflow of waste gas at the air inlet pipe, and setting the air suction pipe above the electroplating room can enable the waste gas to enter the air suction pipe more quickly and absorb the waste gas more completely.
[0013] Optionally, the suction pipe is a universal telescopic pipe, and a driving structure for driving the suction pipe to move in the electroplating room is provided in the electroplating room, and the suction pipe is connected to the driving structure.
[0014] By adopting the above solution, the universal telescopic rod can be stretched and contracted, and the suction pipe is driven to move above the electroplating room through the driving structure, so that the absorption area of the suction pipe is larger, so that the exhaust gas can be absorbed more completely.
[0015] Optionally, the driving structure includes a guide rod and a travel cylinder. The guide rod has the same operating direction as the electroplating production line. The travel cylinder is slidably connected to the guide rod and can move back and forth along the guide rod. The travel cylinder is connected to the suction pipe.
[0016] By adopting the above solution, the walking cylinder moves along the guide rod, thereby driving the suction pipe to move above the electroplating room. Since the automatic electroplating production line is long, moving along the operation direction of the automatic electroplating production line can maximize the suction area of the suction pipe, thereby absorbing the exhaust gas more comprehensively.
[0017] Optionally, a folding bracket is arranged above the electroplating room, the folding bracket includes a plurality of folding plates, and the plurality of folding plates are connected in sequence, and two adjacent folding plates are hinged, the folding plates include a first plate and a second plate, one side of the first plate is hinged to the second plate, and two pulleys are arranged on the side of the first plate away from the hinged side of the second plate, and the two pulleys are respectively located on opposite sides of the first plate, and a slide is arranged above the guide rod, and the slide is fixedly connected to one end of the folding bracket, the suction pipe is located above the folding bracket, and the suction pipe is fixedly connected to one end of the folding bracket that can slide near the air inlet, and the air outlet of the suction pipe is fixedly connected to the walking cylinder.
[0018] By adopting the above scheme, the walking cylinder drives the pipe mouth of the suction pipe to move back and forth above the electroplating room, and at the same time drives the movable end of the folding bracket to move with the pipe mouth of the suction pipe, so that the supporting area of the folding bracket increases or decreases with the volume of the suction pipe, thereby achieving the supporting effect for the suction pipe, while reducing the space occupied by the folding bracket and reducing interference with the movement of the suction pipe.
[0019] Optionally, the partition wall is provided with a door for operators to pass through the partition wall.
[0020] By adopting the above solution, it is convenient for operators to enter the electroplating room to inspect the automated assembly line.
[0021] In summary, this application has the following technical effects:
[0022] 1. The plant building is divided into loading room, electroplating room and unloading room by setting up partition walls, so as to separate the operators from the exhaust gas, thereby reducing the impact of the operators inhaling the exhaust gas on the operators;
[0023] 2. The air inlet and air suction pipes are set up to make the gas flow in the electroplating room faster, and the waste gas is collected through the waste gas collection structure to prevent the waste gas from accumulating in the electroplating room and affecting the safety of operators entering the waste gas room;
[0024] 3. By setting up a driving structure to drive the suction pipe to move above the electroplating room, the suction area of the suction pipe is increased, so that the exhaust gas can be absorbed more completely. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a cross-sectional view of the overall structure of this application;
[0026] Figure 2 It is a cross-sectional view of the bottom view of a portion of the structure intended to emphasize the structure inside the electroplating room of the present application;
[0027] Figure 3 This application intends to emphasize the partial mechanism schematic diagram of the folding bracket.
[0028] In the figure, 1. main body of the factory building; 11. loading room; 12. electroplating room; 13. unloading room; 2. partition wall; 21. door; 3. ventilation structure; 31. air inlet pipe; 32. air suction pipe; 4. driving structure; 41. guide rod; 42. walking cylinder; 421. connecting ring; 5. folding bracket; 51. folding plate; 511. first plate; 512. second plate; 53. pulley; 6. slide; 7. automatic electroplating production line. DETAILED DESCRIPTION
[0029] The present application is further described in detail below with reference to the accompanying drawings.
[0030] Reference Figure 1 and Figure 2 A man-machine separation plant for an automated electroplating production line comprises a plant body 1, an automatic electroplating production line 7 is arranged in the plant body 1, two partition walls 2 are arranged in the plant body 1, the partition wall 2 divides the plant body 1 into a loading room 11, a plating room 12 and an unloading room 13, the input end of the automatic electroplating production line 7 is located in the loading room 11, the main body of the automatic electroplating production line 7 is located in the plating room 12, the output end of the automatic electroplating production line 7 is located in the unloading room 13, and a ventilation structure 3 is arranged in the plating room 12. During electroplating production, the operator installs the material to be electroplated at the input end of the automatic electroplating production line 7 in the loading room 11. The material enters the electroplating room 12 along the automatic electroplating production line 7 and is electroplated, thereby generating waste gas. The ventilation structure accelerates the air flow in the electroplating room 12 to prevent the waste gas from accumulating in the electroplating room 12 and causing harm to the health of the operators entering the electroplating room 12. Then the electroplated material enters the unloading room 13, and the operator completes the electroplating by removing the electroplated material. The operator is separated from the waste gas by the partition wall 2, thereby reducing the harm to the health of the operator caused by the waste gas generated by electroplating.
[0031] Reference Figure 1 and Figure 2The partition wall 2 is provided with a door 21 for operators to pass through, and the four sides of the door 21 are sealed by sealing strips to prevent the exhaust gas from overflowing at the edge of the door 21, so that the operators can enter and leave the electroplating room 12 more conveniently. The ventilation structure 3 includes an air inlet pipe 31 and an air suction pipe 32. One end of the air inlet pipe 31 is connected to the fan, and the fan is located outside the main body of the plant. The end of the air inlet pipe 31 away from the fan is connected to the inside of the electroplating room 12, and the connection between the air inlet pipe 31 and the electroplating room 12 is located at the lower position of the electroplating room 12. One end of the air suction pipe 32 is connected to the electroplating room 12, and the other end of the air suction pipe 32 is connected to an exhaust fan, and the exhaust fan is connected to the exhaust gas collection structure. The connection between the air suction pipe 32 and the electroplating room 12 is located at the upper position of the electroplating room 12. The fan drives the air outside the plant body into the electroplating room 12, and since the waste gas mainly includes hydrogen cyanide, which is lighter than air, the waste gas mainly floats above the electroplating room 12. The connection between the air inlet pipe 31 and the electroplating room 12 is set at the lower position of the electroplating plant, which can reduce the waste gas from escaping the electroplating room 12 through the air inlet pipe 31. Then the exhaust fan absorbs the waste gas in the electroplating room 12, and the suction pipe 32 is set at the upper position of the electroplating room 12, which can absorb the waste gas more quickly, thereby collecting the waste gas.
[0032] Reference Figure 1 and Figure 2 The suction pipe 32 is a foldable universal pipe. A driving structure 4 is fixedly arranged above the electroplating room 12. The driving structure 4 includes a guide rod 41 and a walking cylinder 42. Both ends of the guide rod 41 are fixedly connected above the electroplating room 12, and the guide rod 41 is parallel to the operating direction of the automatic electroplating production line 7. The walking cylinder 42 is slidably connected to the guide pipe, and the walking cylinder 42 can move back and forth along the guide rod 41. The walking cylinder 42 is connected to a connecting ring 421, and the axis of the connecting ring 421 is vertical. The pipe mouth of the suction pipe 32 is fixedly connected in the connecting ring 421, so that the movement of the walking cylinder 42 can drive the pipe mouth of the suction pipe 32 to move, thereby making the suction range of the suction pipe 32 wider, so that the exhaust gas can be absorbed more completely.
[0033] Reference Figure 2 and Figure 3, a slide 6 is arranged above the guide rod 41, the direction of the slide 6 is parallel to the guide rod 41, the slide 6 is connected with a folding bracket 5, one end of the folding bracket 5 is hingedly connected to the slide 6, and the other end of the folding bracket 5 is slidably connected to the slide 6. The body of the air suction pipe 32 is placed above the folding bracket 5, so that the folding bracket 5 supports the body of the air suction pipe 32, and the folding bracket 5 can slide one end to be hinged with the connecting ring 421. The folding bracket 5 includes a plurality of folding plates 51, the plurality of folding plates 51 are connected end to end, and every two adjacent folding plates 51 are hinged, the folding plates 51 include a first plate 511 and a second plate 512, one side of the first plate 511 is hingedly connected to the second plate 512, two pulleys 53 are arranged on the side of the first plate 511 away from the second plate 512, the two pulleys 53 are respectively arranged on the opposite sides of the first plate 511, and the pulleys 53 are fixedly connected to the slide 6. And the second plate 512 is hingedly connected to the first plate 511 of another folding plate 51 on which the pulley 53 is arranged. When the travel cylinder 42 drives the pipe opening of the suction pipe 32 to move, the suction pipe 32 drives the folding bracket 5 to fold or unfold, so that the folding bracket 5 supports the suction pipe 32, and the folding bracket 5 does not interfere with the movement of the suction pipe 32.
[0034] The specific implementation principle of this embodiment is as follows: when the material needs to be electroplated, the operator installs the material on the automatic electroplating production line 7 in the loading room 11, and then the material enters the electroplating room 12 with the automatic electroplating production line 7, and then the automatic electroplating production line 7 electroplates the material, and the waste gas generated by the electroplating is sucked into the suction pipe 32 located above the electroplating room 12 and enters the waste gas collection structure, and then the electroplated material enters the unloading room 13 with the automatic electroplating production line 7, and the operator removes the electroplated material in the unloading room 13. In addition, the walking cylinder 42 drives the pipe mouth of the suction pipe 32 to move back and forth above the electroplating room 12, so that the suction area of the suction pipe 32 is increased, so that the waste gas is absorbed more completely, and the pipe mouth of the suction pipe 32 drives the folding bracket 5 to slide along the slide 6, so that the folding bracket 5 is folded and unfolded, so that the support area of the folding bracket 5 changes with the contraction and extension of the suction pipe 32.
[0035] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make modifications to the present embodiment without any creative contribution as needed, but such modifications are protected by the patent law as long as they are within the scope of the claims of the present application.
Claims
1. A man-machine separation plant for an automated electroplating production line, characterized by: The invention comprises a main body of a factory building (1), an automatic electroplating production line (7) is located in the main body of the factory building (1), a partition wall (2) is arranged in the main body of the factory building (1), so that the main body of the factory building (1) is divided into a loading room (11), an electroplating room (12) and an unloading room (13), the input end of the automatic electroplating production line (7) is located in the loading room (11), the main body of the automatic electroplating production line (7) is located in the electroplating room (12), the output end of the automatic electroplating production line (7) is located in the unloading room (13), and a ventilation structure (3) for purifying the gas flow in the electroplating room (12) is arranged in the electroplating room (12).
2. The man-machine separation plant for an automated electroplating production line according to claim 1, characterized in that: The ventilation structure (3) comprises an air inlet pipe (31) and an air suction pipe (32), the air inlet pipe (31) being connected to a hair dryer, the end of the air inlet pipe (31) facing away from the hair dryer being connected to the electroplating room (12), the air suction pipe (32) being connected to an exhaust fan, the exhaust fan being connected to an exhaust gas collection structure, the end of the air suction pipe (32) facing away from the exhaust pipe being connected to the electroplating room (12).
3. The man-machine separation plant for an automated electroplating production line according to claim 2, characterized in that: The connection point between the air inlet pipe (31) and the electroplating room (12) is located below the electroplating room (12), and the connection point between the air suction pipe (32) and the electroplating room (12) is located above the electroplating room (12).
4. The man-machine separation plant for an automated electroplating production line according to claim 3, characterized in that: The suction pipe (32) is a universal telescopic pipe. A driving structure (4) is provided in the electroplating room (12) to drive the suction pipe (32) to move in the electroplating room (12). The suction pipe (32) is connected to the driving structure (4).
5. The man-machine separation plant for an automated electroplating production line according to claim 4, characterized in that: The driving structure (4) comprises a guide rod (41) and a travel cylinder (42); the guide rod (41) has the same operating direction as the electroplating production line; the travel cylinder (42) is slidably connected to the guide rod (41), and the travel cylinder (42) can move back and forth along the guide rod (41); and the travel cylinder (42) is connected to the suction pipe (32).
6. The man-machine separation plant for an automated electroplating production line according to claim 5, characterized in that: A folding bracket (5) is arranged above the electroplating room (12). The folding bracket (5) includes a plurality of folding plates (51), and the plurality of folding plates (51) are connected in sequence. Two adjacent folding plates (51) are hinged. The folding plates (51) include a first plate (511) and a second plate (512). One side of the first plate (511) is hinged to the second plate (512). Two pulleys (53) are arranged on the side of the first plate (511) away from the hinged side of the second plate (512). The two pulleys (53) are respectively located on opposite sides of the first plate (511). A slide frame (6) is arranged above the guide rod (41). The slide frame (6) is hinged to one end of the folding bracket (5). The air suction pipe (32) is located above the folding bracket (5). One end of the air suction pipe (32) is hinged to the folding bracket (5) near the air inlet so as to be slidable. The air outlet of the air suction pipe (32) is fixedly connected to the travel cylinder (42).
7. The man-machine separation plant for an automated electroplating production line according to claim 1, characterized in that: The partition wall (2) is provided with a door (21) for operators to pass through the partition wall (2).