Special mask for welding special-shaped pin equipment

By designing a special-shaped pin equipment for welding special masks that combine naked eyes and goggles, the existing welding masks have poor breathability and inaccurate positioning, achieving efficient and accurate welding operations for a single person, and improving user comfort and safety.

CN222640743UActive Publication Date: 2025-03-21CHINA WESTERN POWER INDAL
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Patent Information

Application Number
CN202420465734.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-21
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

When welding special-shaped pins, the existing welding masks are good sealing and poor breathability, which leads to uncomfortable users and prone to heatstroke. At the same time, the positioning is inaccurate when operating alone, resulting in a deviation in welding position.

Method used

A special-shaped pin-equipped welding mask was designed, and a structure that combines the safety helmet with the cover body. The cover body only extends forward to the front half of the safety helmet, providing good breathability, and improving the accuracy of observation through the combination of naked eyes and goggles.

Benefits of technology

It realizes the efficiency and accuracy of single-person welding special-shaped pins, improves work efficiency, reduces human resource waste, and improves user comfort and safety through good breathability and protective design.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the field of welding masks, and discloses a special-shaped pin equipment welding mask which comprises a safety helmet, a mask body is fixed on the lower portion of one side of the safety helmet, the mask body extends forwards from the side portion of the safety helmet to the front half side of the safety helmet to cover the face, and protective glasses are installed on the upper portion of the mask body. The special-shaped pin fixing device has the advantages of being good in air permeability, capable of being operated by a single person, wide in visual field, convenient to observe the fixing position of a special-shaped pin, good in protection performance, capable of improving working efficiency and capable of saving labor cost.
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Description

Technical Field

[0001] The utility model relates to the field of welding masks, in particular to a special mask for welding special-shaped pin equipment. Background Art

[0002] Pins are a commonly used mechanical accessory, mainly used to fix various parts of the boiler and refractory materials or cooling materials, and to form a flameproof belt. However, special-shaped pins such as Y-shaped pins and V-shaped pins cannot be welded with a pin gun and can only be welded manually at fixed equipment points. Handheld or head-mounted welding masks can be used for protection during welding. Handheld welding masks have better ventilation and air permeability, and a better physical feel. However, welding special-shaped pins requires two people to cooperate in welding. One person needs to place the special-shaped pin at a fixed equipment point and stabilize it, and hold the welding mask for protection during welding. The other person needs to spot weld the stabilized pin and hold the welding mask for protection during welding. This method not only wastes human resources but also causes Currently, due to the lack of coordination between the two people, low work efficiency and inadequate protection have resulted in arc burns and other situations; using a head-mounted welding mask, it can be operated by one person, with one hand responsible for fixing the pins and the other hand responsible for welding. It is easy to operate and has high work efficiency. However, in order to play a better protective role, most of the existing head-mounted welding masks have good sealing. However, this design will lead to poor air permeability, physical discomfort, and it is easy to get heatstroke. In addition, the fixed equipment point of the pin is also positioned by observation through goggles, which may lead to inaccurate positioning, resulting in deviations in the subsequent welding position. Utility Model Content

[0003] In order to overcome the problems in the above-mentioned background technology, the utility model provides a special mask for welding special-shaped pin equipment, which has good air permeability, can be operated by one person, has a wide field of vision, is convenient for observing the fixed position of the special-shaped pin, has good protection, improves work efficiency, and saves labor costs.

[0004] The technical solution of the utility model is as follows:

[0005] The special-purpose mask for welding special-shaped pin equipment comprises a safety helmet, a cover body is fixed to the lower part of one side of the safety helmet, the cover body extends forward from the side of the safety helmet to the front half of the safety helmet to cover the face, and protective glasses are installed on the upper part of the cover body.

[0006] Compared with the prior art, the beneficial effects of this technical solution are:

[0007] (1) The fixed position can be observed directly from the uncovered side with the naked eye, and the welding point can be observed and welded through goggles. Only one person is needed to stably place the special-shaped pin at the fixed equipment point and weld it, which makes the cooperation more tacit, saves human resources and improves production efficiency;

[0008] (2) Since the hood only extends forward to the front half of the helmet and does not completely cover the face, when placing special-shaped pins, the fixed equipment point can be directly observed with the naked eye, with a wider field of vision and more accurate placement;

[0009] (3) The mask is not enclosed and has good air permeability, which reduces the feeling of stuffiness during use and improves the user experience.

[0010] Preferably, a plurality of fixing screws are evenly arranged at the connection between the cover body and the safety helmet along the extension direction thereof, the cover body is made of ABS material or red steel paper, and the safety helmet is made of plastic material.

[0011] Its beneficial effects are: the connection between the mask body and the safety helmet is firmly ensured by fixing screws; the ABS material can reduce the overall weight of the mask and reduce the weight burden of the user; the red steel paper has high hardness, good quality and very good fire resistance, the mask is of better quality, more durable and has more stable protective performance.

[0012] Preferably, a cover hoop is fixed inside the safety helmet, the cover hoop comprises a head hoop of an annular structure and a top strap integrally connected to the head hoop, and the cover hoop is made of plastic material.

[0013] The beneficial effect is that the headband and the top strap cooperate to stably fix the safety helmet on the user's head.

[0014] Further preferably, distance supports are fixed on both sides of the head hoop, and an adjusting screw passes through the safety helmet and the distance supports to fix the safety helmet and the cover hoop together, leaving a gap between the circumference of the cover hoop and the inner side of the safety helmet.

[0015] The beneficial effects are as follows: the adjusting screw ensures the firmness of the connection between the safety helmet and the cover hoop, and the distance from the support body leaves a gap between the inner side of the safety helmet and the circumference of the cover hoop, further improving the wearing comfort of the user, and also allowing the cover body to maintain a farther distance from the face, making it easier to observe the fixing equipment points of the special-shaped pins with the naked eye.

[0016] Further preferably, the distance from the support body ranges from 1 to 2 cm.

[0017] The beneficial effect is that this distance range does not affect the overall stability of the mask when worn, improves the air permeability, and makes it easier to directly observe the fixing position of the special-shaped pin.

[0018] Preferably, the cover body is a curved structure, and its lower part close to the front side of the helmet extends along its tangent direction to form a lower shielding plate, wherein the lower shielding plate and the protective glasses are at the same horizontal height, and the width of the lower shielding plate ranges from 6 to 8 cm.

[0019] Its beneficial effects are: the setting of the lower shield plate further enhances the protection of the hood to the face, and will not block the naked eye from observing the fixed equipment points of the special-shaped pins. Deflecting the head during welding can also better block the welding arc light; the width range of the lower shield plate can not only play a good protective role, but also will not block the line of sight.

[0020] Preferably, the lower edge of the cover body is connected with a protective cloth by riveting or sewing, and the protective cloth is made of fire-resistant cloth.

[0021] The beneficial effects are as follows: the protective cloth is used to prevent the skin of the jaw and neck from being damaged by the spot welding arc, increases the protection range of the mask, and can isolate part of the electric welding smoke.

[0022] Further preferably, the lower edge of the cover body gradually tilts upward from front to back and transitions in a curve.

[0023] The beneficial effect is that: while ensuring the protection area of ​​the front side of the cover body, it prevents the bottom of the cover body from being blocked by the shoulders and unable to deflect when the user deflects the head.

[0024] Further preferably, the front side height of the cover body is 25 cm, the rear side height is 14 cm, and the upper circumference is 43 cm.

[0025] The beneficial effect is that the mask made of the mask body of this size has good protective performance.

[0026] Preferably, the safety helmet is a hollow cap structure and only covers the front half of the head.

[0027] The beneficial effect is that the air permeability of the wearer's head is increased and the discomfort caused by wearing the mask for a long time is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The present invention will be described with reference to the accompanying drawings, in which:

[0029] Figure 1 It is a schematic diagram of the structure of the front side when a user wears the mask of the utility model;

[0030] Figure 2 It is a schematic diagram of the structure of the side when the user wears the mask of the utility model;

[0031] Figure 3 This is a schematic diagram of the structure of the cover hoop of the utility model;

[0032] Figure 4 This is a schematic diagram of the structure of the headband of the utility model;

[0033] Figure 5 It is a structural schematic diagram of the connection block of the utility model.

[0034] Figure numerals: safety helmet 1, fixing screw 11, cover body 2, protective glasses 20, protective glasses frame 21, protective lenses 22, upper shielding plate 24, lower shielding plate 25, triangle plate 26, cover hoop 3, head hoop 31, top strap 32, rotating screw 33, distance support body 34, adjusting screw 35, buckle 36, protective cloth 4. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0036] Example 1: Figures 1 to 5 The special-shaped pin equipment welding mask shown includes a safety helmet 1. The safety helmet 1 can be a hemispherical structure that covers the entire top of the head, or a hollow top hat structure that only covers the front half of the top of the head. The hollow top hat structure is preferably used to increase the air permeability of the wearer's head and reduce the discomfort of wearing the mask for a long time. A mask body 2 covering the face is fixed to the lower position of one side of the safety helmet 1. The mask body 2 extends forward from the lower side of the safety helmet 1 to the lower front half of the safety helmet 1. When the user faces straight ahead, the mask body 2 does not cover the entire face. A protective goggles 20 is installed at the middle part of the mask body 2 opposite to the eyes. The protective goggles 20 include a protective goggles frame 21 and a protective lens 22. The protective goggles frame 21 is riveted and fixed to the mask body 2, and the protective lens 22 is clamped in the goggles frame. The protective goggles 20 observe the weld position and weld formation when welding special-shaped pins through filtering and reflection, and protect the eyes from damage by electric welding arc light. A plurality of fixing screws 11 are evenly arranged along the length direction of the connection between the cover body 2 and the safety helmet 1. The fixing screws 11 are used to connect the cover body 2 and the safety helmet 1, thereby ensuring the firmness of the connection. The cover body 2 is made of ABS material or red steel paper, and the safety helmet 1 is made of plastic material. ABS material is relatively light and has certain fire resistance. The use of ABS material for the cover body 2 can reduce the overall weight of the mask, reduce the weight burden of the user, and also have a good protective effect; red steel paper has high hardness, good quality, and very good fire resistance. The use of red steel paper for the cover body 2 has better quality, more durable, and more stable protective performance; the safety helmet 1 is made of plastic material, and lightweight PE or PP material can be selected, which has a certain protective effect, can protect the head, and can also better reduce the overall weight of the mask.

[0037] When in use, first put on the sweat-absorbing cloth strip to prevent forehead sweat from flowing into the eyes, and then put on the mask. The user first slightly deflects to the side of the face covered by the mask body 2, so as to observe the fixed position directly from the uncovered side with the naked eye. After the special-shaped pins are stabilized, deflect to the side not covered by the mask body 2, and observe the welding points with both eyes through the goggles and perform welding. Only one person is needed to stably place the special-shaped pins at the fixed equipment points and perform welding, which makes the cooperation more tacit, saves human resources and improves production efficiency. Since the mask body 2 only extends forward to the front half of the safety helmet 1 and does not completely cover the face, the fixed equipment points can be directly observed with the naked eye when placing the special-shaped pins, and the field of vision is wider and the placement position is more accurate. The mask is not closed and has good air permeability, which reduces the stuffiness during use and improves the experience.

[0038] Embodiment 2: Based on the embodiment 1, a preferred design is performed, in which a cover hoop 3 is fixed inside the safety helmet 1, such as Figure 3 As shown, the cover hoop 3 includes a head hoop 31 of an annular structure and a top band 32 integrally connected to the head hoop 31. The head is inserted into the cover hoop 3, the top band 32 is sleeved on the top of the head, and the head hoop 31 surrounds the top of the head. The top band 32 is adjusted in length by a buckle 36, and the head hoop 31 is adjusted in tightness by a rotating screw 33 set on the back of the head. The size of the head hoop 31 can be adjusted according to the head shape. The head hoop 31 and the top band 32 cooperate to stably fix the safety helmet 1 on the user's head. The cover hoop 3 is made of plastic material, preferably lightweight PE or PP material, which is more lightweight and durable, and has good supporting performance, and can support the safety helmet 1 and the cover body 2.

[0039] Embodiment 3: Based on the embodiment 1, a preferred design is performed, such as Figure 4 As shown, the headband 31 of the cover hoop 3 is integrally provided with a distance support 34 on both sides, and the distance support 34 is a horizontally arranged cylindrical structure. The adjusting screw 35 passes through the safety helmet 1 and the distance support 34 in sequence from the corresponding position, and the safety helmet 1 and the cover hoop 3 are fixed together by threaded connection, thereby ensuring the connection firmness of the safety helmet 1 and the cover hoop 3, and a gap is left between the inner side of the safety helmet 1 and the cover hoop 3 in the circumferential direction, so that when the mask of the device is put on, a certain gap will be left between the top of the head and the inside of the mask, which increases the air permeability and further improves the wearing comfort of the user, and also allows the mask body 2 to keep a farther distance from the face, making it easier to observe the fixed equipment point of the special-shaped pin with the naked eye. The length range of the distance support 34 is 1-2 cm. This distance range improves the air permeability without affecting the overall stability when wearing the mask, and also makes it easier to directly observe the fixed position of the special-shaped pin.

[0040] Embodiment 4: Based on Embodiment 1, the structure of the cover body 2 is optimally designed, such as Figure 1 and Figure 5As shown, the cover body 2 is a curved structure and matches the shape of the head. The upper part of the side of the cover body 2 close to the front of the helmet 1 (i.e., the side close to the face) extends along the bending direction of the helmet 1 to form an upper shielding plate 24, and the lower part extends along its tangent direction to form a lower shielding plate 25. The bottom of the upper shielding plate 24 is connected to the top of the lower shielding plate 25 through a horizontally arranged triangular plate 26 and fixed by riveting. Among them, the upper shielding plate 24 is used to cover the forehead part of the face, and the lower shielding plate 25 is at the same horizontal height as the protective glasses 20. The setting of the lower shielding plate 25 further strengthens the protection of the cover body 2 to the face, and will not block the fixed equipment point of the special-shaped pins observed by the naked eye. Deflecting the head during welding can also better block the welding arc. The horizontal width range of the shielding plate is 6-8cm, which can not only play a good protective role, but also will not block the line of sight. The width in this embodiment is 7cm.

[0041] Embodiment 5: Based on Embodiment 1, the cover body 2 is optimally designed, such as Figure 1 As shown, the lower edge of the mask body 2 is connected to a protective cloth 4 by riveting or sewing. The protective cloth 4 is made of fire-resistant cloth. In this embodiment, denim fabric is used. The protective cloth 4 is used to prevent the skin of the lower jaw and neck from being damaged by the spot welding arc, thereby increasing the protection range of the mask and isolating some welding smoke.

[0042] Further, such as Figure 5 As shown, the lower edge of the cover body 2 gradually tilts upward from front to back and transitions in a curve, which ensures the protection area of ​​the front side of the cover body 2 while preventing the bottom of the cover body 2 from being blocked by the shoulders and unable to deflect when the user deflects his head.

[0043] Furthermore, the front side height of the cover body 2 is 25 cm, the rear side height is 14 cm, and the upper side length is 43 cm. The mask made of the cover body 2 of this size has good protective performance.

[0044] The above embodiments only express the specific implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the protection scope of the present application. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the technical solution concept of the present application, and these all belong to the protection scope of the present application.

Claims

1. The special welding mask for special-shaped pins is characterized by: The invention comprises a safety helmet (1), wherein a cover body (2) is fixed to the lower part of one side of the safety helmet (1), the cover body (2) extends forward from the side of the safety helmet (1) to the front half of the safety helmet (1) to cover the face, and a protective goggles (20) are installed on the upper part of the cover body (2); the cover body (2) is a curved structure, and the lower part of the cover body (2) close to the front side of the safety helmet (1) extends along its tangent direction to form a lower shielding plate (25), wherein the lower shielding plate (25) and the protective goggles (20) are at the same horizontal height, and the width of the lower shielding plate (25) ranges from 6 to 8 cm.

2. The special welding mask for special-shaped pin equipment according to claim 1, characterized in that: A plurality of fixing screws (11) are evenly arranged at the connection between the cover body (2) and the safety helmet (1) along the extension direction thereof. The cover body (2) is made of ABS material or red steel paper, and the safety helmet (1) is made of plastic material.

3. The special welding mask for special-shaped pin equipment according to claim 1 is characterized in that: A cover hoop (3) is fixed inside the safety helmet (1), the cover hoop (3) comprising a head hoop (31) of an annular structure and a top band (32) integrally connected to the head hoop (31), and the cover hoop (3) is made of plastic material.

4. The special welding mask for special-shaped pin equipment according to claim 3 is characterized in that: Distance supports (34) are fixed on both sides of the head hoop (31), and an adjusting screw (35) passes through the safety helmet (1) and the distance supports (34) to fix the safety helmet (1) and the cover hoop (3) together, with a gap being left between the cover hoop (3) and the inner side of the safety helmet (1) in the circumferential direction.

5. The special welding mask for special-shaped pin equipment according to claim 4 is characterized in that: The length range of the distance support body (34) is 1-2 cm.

6. The special welding mask for special-shaped pin equipment according to claim 1, characterized in that: The lower edge of the cover body (2) is connected to a protective cloth (4) by riveting or sewing, and the protective cloth (4) is made of fire-resistant cloth.

7. The special welding mask for special-shaped pin equipment according to claim 6, characterized in that: The lower edge of the cover body (2) gradually tilts upward from front to back and transitions in a curve.

8. The special welding mask for special-shaped pin equipment according to claim 7, characterized in that: The front side height of the cover body (2) is 25 cm, the rear side height is 14 cm, and the upper circumference is 43 cm.

9. The special welding mask for special-shaped pin equipment according to claim 1, characterized in that: The safety helmet (1) is a hollow cap structure and only covers the front half of the head.