Low-content sodium formate purification equipment
By designing a low-content sodium formate purification equipment and using the combination of the kettle body and filter components, the problem of high cost of generating sodium formate in the existing synthetic method is solved, and the production cost is reduced and product competitiveness is improved.
Patent Information
- Application Number
- CN202421189319.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing synthetic methods produce sodium formate at a high price, resulting in high production costs and thus making the product less competitive.
A low-content sodium formate purification equipment is designed, including a kettle body and a filtration assembly. Sodium formate is added through the second feed tube, methanol is added to the first feed tube, nitrogen is added to the intake tube, and filtered by a filter plate to obtain sodium formate with a meeting the standard.
It reduces the production cost of sodium formate, has low maintenance costs, improves the disassembly and assembly efficiency of the filter plate, is simple to operate, and significantly improves the competitiveness of the product.
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Figure CN222641275U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sodium formate purification, in particular to low-content sodium formate purification equipment. Background Art
[0002] Sodium formate is the simplest organic carboxylate, in the form of white crystals or powder, with a slight smell of formic acid. It is slightly deliquescent and hygroscopic, easily soluble in about 1.3 parts of water and glycerol, slightly soluble in ethanol and octanol, and insoluble in ether. It is mainly used in the production of hydrosulfite, oxalic acid and formic acid.
[0003] Sodium formate is the main raw material for the production of sodium formate. However, the price of sodium formate produced by the synthetic method currently used in the market is relatively high, which leads to high production costs and thus low product competitiveness. Therefore, we propose a low-content sodium formate purification equipment to solve the above problems. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a low-content sodium formate purification device, which solves the problem that the synthesis method currently used in the market to generate sodium formate has a high price, which in turn leads to high production costs and thus makes the product less competitive.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a low-content sodium formate purification device, comprising a kettle body and a filter assembly, wherein a first feed pipe, a second feed pipe and an air inlet pipe are fixedly installed on the top of the kettle body, and a discharge pipe and a slag discharge pipe are fixedly installed on the bottom of the kettle body, wherein the filter assembly comprises a filter plate and a mounting cover installed on the top of the filter plate, and a mounting ring for connecting the filter assembly is also fixedly installed on the inner wall of the kettle body, an arc-shaped groove is provided on the top of the mounting ring, a slot is provided on the inner wall at one end of the arc-shaped groove, and an arc-shaped block adapted to the arc-shaped groove is fixedly installed on the bottom of the mounting cover, and one end of the arc-shaped block An insert block adapted to the slot is fixedly installed, and a positioning assembly for positioning the arc block is also provided on the surface of the kettle body, the positioning assembly includes a fixed block fixedly installed on one side of the kettle body, a side of the fixed block away from the kettle body is plugged with a positioning rod extending into the arc groove, a fixed cover is fixedly installed on the inner wall of the fixed block, a push block is slidably installed on the inner wall of the fixed cover, a push rod extending to the outside of the fixed block is fixedly installed on one side of the push block, a slot is also provided inside the positioning rod, a spring is fixedly installed on the inner wall of the slot, a movable block is fixedly installed on one end of the spring, and a clamping block is fixedly installed on the other side of the movable block.
[0006] Furthermore, the stirring assembly comprises a motor fixedly mounted on the top of the kettle body, a rotating rod extending into the kettle body is fixedly mounted on the output end of the motor, and a stirring rod is fixedly mounted on the surface of the rotating rod.
[0007] Furthermore, a pull block is fixedly installed on one side of the positioning rod outside the fixing block, a first magnetic block is fixedly installed on one side of the pull block close to the positioning rod, and a second magnetic block is fixedly installed on the surface of the fixing block outside the positioning rod.
[0008] Furthermore, the first magnetic block is embedded in the inner wall of the pulling block, and the second magnetic block is embedded in the surface of the fixing block, and the first magnetic block and the second magnetic block are attracted to each other by magnetic force.
[0009] Furthermore, the filter plate is hemispherical in shape, and a mounting assembly for supporting the entire device is disposed outside the kettle body.
[0010] Furthermore, the mounting assembly includes a mounting plate and a support frame fixedly mounted on the top thereof, a first fixing frame is fixedly mounted on the surface of the kettle body, and the first fixing frame is fixedly mounted on the top of the mounting plate.
[0011] Furthermore, the kettle body also includes an upper kettle and a lower kettle, a docking groove is provided on the top of the lower kettle, and a docking block extending into the docking groove is fixedly installed on the top of the upper kettle.
[0012] Furthermore, a hydraulic rod is fixedly installed on the bottom of the support frame, and a second fixing frame is fixedly installed on the surface of the upper kettle, and the second fixing frame is fixed to the output end of the hydraulic rod.
[0013] Compared with the prior art, the utility model provides a low-content sodium formate purification device, which has the following beneficial effects:
[0014] 1. The low-content sodium formate purification equipment feeds low-content sodium formate into the kettle through the second feed pipe, then adds methanol from the first feed pipe to dissolve organic impurities contained in the low-content sodium formate in the methanol, then adds nitrogen through the air inlet pipe, filters the methanol solution containing dissolved organic impurities through a filter plate, and discharges the liquid from a slag discharge pipe to obtain sodium formate with a content that meets the standards. Compared with the production of sodium formate by a synthetic method on the market, the production cost is lower, and only the filter plate needs to be regularly inspected and maintained, so the maintenance cost is lower. At the same time, only the position of the positioning rod needs to be adjusted to adjust the limit state of the arc block, and the positioning rod can also be limited during movement, thereby improving the disassembly and assembly efficiency of the filter plate, and the operation is simple and convenient, which greatly improves the competitiveness of the product.
[0015] 2. The low-content sodium formate purification equipment is configured with a kettle body divided into two parts, and the upper kettle is driven to move by a hydraulic rod, so that it is convenient to remove the filter plate when cleaning and maintaining the filter plate, thereby further improving the efficiency of its maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is the front view of the utility model;
[0017] Figure 2 It is a schematic cross-sectional view of the kettle body of the utility model;
[0018] Figure 3 This is a schematic diagram of the arc groove and slot of the utility model;
[0019] Figure 4 It is a schematic diagram of the filter assembly, arc block and plug block of the utility model;
[0020] Figure 5 This is a schematic diagram of the positioning component of the utility model;
[0021] Figure 6 This is a schematic diagram of the slot, spring, movable block and clamping block of the utility model;
[0022] Figure 7 It is a schematic diagram of the fixing block, the pulling block and the positioning rod of the utility model.
[0023] In the figure: 1, kettle body; 101, upper kettle; 102, lower kettle; 2, first feed pipe; 3, second feed pipe; 4, discharge pipe; 5, slag discharge pipe; 6, filter assembly; 601, filter plate; 602, mounting cover; 7, motor; 8, rotating rod; 9, stirring rod; 10, mounting ring; 11, arc groove; 12, slot; 13, arc block; 14, plug block; 15, fixed block; 16, fixed cover; 17, push rod; 18, push block; 19, slot; 20, spring; 21, movable block; 22, clamping block; 23, pulling block; 24, positioning rod; 25, first magnetic block; 26, second magnetic block; 27, air inlet pipe; 28, mounting plate; 29, first fixed frame; 30, support frame; 31, hydraulic rod; 32, second fixed frame; 33, docking block; 34, docking groove. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1 and Figure 2 A low-content sodium formate purification device includes a kettle body 1 and a filtering assembly 6. A first feed pipe 2, a second feed pipe 3 and an air inlet pipe 27 are fixedly installed on the top of the kettle body 1, and a discharge pipe 4 and a slag discharge pipe 5 are fixedly installed on the bottom of the kettle body 1.
[0026] Among them, valves or pipe covers are installed on the outside of the first feed pipe 2, the second feed pipe 3, the air inlet pipe 27, the discharge pipe 4 and the slag discharge pipe 5, which are not drawn in the figure.
[0027] See also Figure 3 and Figure 4 The filter assembly 6 includes a filter plate 601 and a mounting cover 602 installed on the top of the filter plate 601. A mounting ring 10 for connecting the filter assembly 6 is also fixedly installed on the inner wall of the kettle body 1. An arc groove 11 is provided on the top of the mounting ring 10. A slot 12 is provided on the inner wall at one end of the arc groove 11. An arc block 13 adapted to the arc groove 11 is fixedly installed on the bottom of the mounting cover 602. An insert block 14 adapted to the slot 12 is fixedly installed on one end of the arc block 13.
[0028] See also Figure 5 and Figure 6 A positioning assembly for positioning the arc block 13 is also provided on the surface of the kettle body 1, and the positioning assembly includes a fixed block 15 fixedly installed on one side of the kettle body 1, and a positioning rod 24 extending into the arc groove 11 is inserted on the side of the fixed block 15 away from the kettle body 1, and a fixed cover 16 is fixedly installed on the inner wall of the fixed block 15, and a push block 18 is slidably installed on the inner wall of the fixed cover 16, and a push rod 17 extending to the outside of the fixed block 15 is fixedly installed on one side of the push block 18, and a slot 19 is also provided inside the positioning rod 24, and a spring 20 is fixedly installed on the inner wall of the slot 19, and a movable block 21 is fixedly installed on one end of the spring 20, and a clamping block 22 is fixedly installed on the other side of the movable block 21.
[0029] During use of the device, low-content sodium formate is fed into the kettle body 1 through the second feed pipe 3, and then methanol is added from the first feed pipe 2 to dissolve organic impurities contained in the low-content sodium formate in the methanol, and then nitrogen is added through the air inlet pipe 27, and the methanol solution containing dissolved organic impurities is filtered through the filter plate 601, and the liquid is discharged from the slag discharge pipe 5 to obtain sodium formate with a qualified content. After the purification of sodium formate is completed, methanol is added from the first feed pipe 2, and then mixed by a stirring component. After being evenly mixed, it is discharged from the discharge pipe 4 into the subsequent process. Compared with the production of sodium formate by synthetic methods on the market, its production cost is lower, and it only needs to regularly inspect and maintain the filter plate 601, and the maintenance cost is lower.
[0030] In addition, when it is necessary to disassemble the filter plate 601, pull the positioning rod 24 outward. When the position of the slot 19 is aligned with the fixed cover 16, the block 22 will move toward the inside of the fixed cover 16 under the elastic force of the spring 20, so that the positioning rod 24 is positioned. At this time, the positioning rod 24 has also been separated from the arc groove 11. Rotate the mounting cover 602 to make the arc block 13 slide inside the arc groove 11. When the plug block 14 is separated from the slot 12, the filter plate 601 can be removed for inspection and maintenance.
[0031] During installation, it is only necessary to insert the arc block 13 into the arc groove 11, and then rotate the installation cover 602 to insert the insert block 14 into the slot 12, and then push the push rod 17 to reset the block 22. When the positioning rod 24 is no longer restricted, insert the end of the positioning rod 24 into the arc groove 11, thereby completing the installation of the filter plate 601. The operation is simple and convenient, which greatly improves the competitiveness of the product.
[0032] In this embodiment, the stirring assembly includes a motor 7 fixedly mounted on the top of the kettle body 1 , a rotating rod 8 extending into the interior of the kettle body 1 is fixedly mounted on the output end of the motor 7 , and a stirring rod 9 is fixedly mounted on the surface of the rotating rod 8 .
[0033] The motor 7 is started to drive the stirring rod 9 to stir, so that the sodium formate and the methanol can be fully mixed.
[0034] See also Figure 5 and Figure 7 In this embodiment, a pull block 23 is fixedly installed on one side of the positioning rod 24 outside the fixed block 15, a first magnetic block 25 is fixedly installed on one side of the pull block 23 close to the positioning rod 24, and a second magnetic block 26 is fixedly installed on the surface of the fixed block 15 and outside the positioning rod 24.
[0035] The first magnetic block 25 is embedded in the inner wall of the pulling block 23 , and the second magnetic block 26 is embedded in the surface of the fixing block 15 . The first magnetic block 25 and the second magnetic block 26 attract each other by magnetic force.
[0036] In addition, the first magnetic block 25 and the second magnetic block 26 are provided to facilitate automatic resetting of the positioning rod 24 .
[0037] In this embodiment, the filter plate 601 has a hemispherical shape, and a mounting assembly for supporting the entire device is provided on the outside of the kettle body 1. The mounting assembly includes a mounting plate 28 and a support frame 30 fixedly installed on the top thereof. A first fixing frame 29 is fixedly installed on the surface of the kettle body 1, and the first fixing frame 29 is fixedly installed on the top of the mounting plate 28.
[0038] See also Figure 2 In this embodiment, the kettle body 1 also includes an upper kettle 101 and a lower kettle 102. A docking groove 34 is provided on the top of the lower kettle 102. A docking block 33 extending into the docking groove 34 is fixedly installed on the top of the upper kettle 101. A hydraulic rod 31 is fixedly installed on the bottom of the support frame 30. A second fixed frame 32 is fixedly installed on the surface of the upper kettle 101. The second fixed frame 32 is fixed to the output end of the hydraulic rod 31.
[0039] Among them, by setting the kettle body 1 into two parts, and then using the hydraulic rod 31 to drive the upper kettle 101 to move, it is convenient for the equipment to remove the filter plate 601 when cleaning and maintaining the filter plate 601, thereby further improving its maintenance efficiency.
[0040] In addition, the docking groove 34 and the docking block 33 are provided to facilitate docking between the upper kettle 101 and the lower kettle 102. At the same time, the detachable design of the upper kettle 101 and the lower kettle 102 also facilitates cleaning of the interior thereof, thereby improving the practicability of the device.
[0041] When the present embodiment is in use, low-content sodium formate is fed into the kettle body 1 through the second feed pipe 3, and then methanol is added from the first feed pipe 2 to dissolve organic impurities contained in the low-content sodium formate in the methanol, and then nitrogen is added through the air inlet pipe 27, and the methanol solution containing dissolved organic impurities is filtered through the filter plate 601, and the liquid is discharged from the slag discharge pipe 5 to obtain sodium formate with a content that meets the standard. After the purification of sodium formate is completed, methanol is added from the first feed pipe 2, and the motor 7 is started to drive the stirring rod 9 to stir so that it is fully mixed. After the mixing is uniform, it is discharged from the discharge pipe 4 into the subsequent process. Compared with the production of sodium formate by synthetic methods on the market, its production cost is lower, and it only needs to regularly inspect and maintain the filter plate 601, and the maintenance cost is lower.
[0042] When the filter plate 601 needs to be disassembled, the positioning rod 24 is pulled outward. When the position of the slot 19 is aligned with the fixing cover 16, the block 22 will move toward the inside of the fixing cover 16 under the elastic force of the spring 20, so that the positioning rod 24 is positioned. At this time, the positioning rod 24 has also been separated from the arc groove 11, and the installation cover 602 is rotated to make the arc block 13 slide inside the arc groove 11. When the plug block 14 is separated from the slot 12, the filter plate 601 can be removed for inspection and maintenance; during installation, it is only necessary to insert the arc block 13 into the inside of the arc groove 11, and then rotate the installation cover 602 to insert the plug block 14 into the inside of the slot 12, and then push the push rod 17 to reset the block 22. When the positioning rod 24 is no longer limited, the positioning rod 24 will be reset under the suction of the first magnetic block 25 and the second magnetic block 26, so that the end of the positioning rod 24 is inserted into the inside of the arc groove 11, thereby completing the installation of the filter plate 601. The operation is simple and convenient, which greatly improves the competitiveness of the product.
[0043] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the article.
[0044] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. A low-content sodium formate purification device, comprising a kettle (1) and a filtering component (6), characterized in that: A first feed pipe (2), a second feed pipe (3) and an air inlet pipe (27) are fixedly mounted on the top of the kettle body (1), and a discharge pipe (4) and a slag discharge pipe (5) are fixedly mounted on the bottom of the kettle body (1), wherein; The filter assembly (6) comprises a filter plate (601) and a mounting cover (602) mounted on the top of the filter plate (601); The inner wall of the kettle body (1) is also fixedly mounted with a mounting ring (10) for connecting to the filter assembly (6); the top of the mounting ring (10) is provided with an arc-shaped groove (11); the inner wall at one end of the arc-shaped groove (11) is provided with a slot (12); the bottom of the mounting cover (602) is fixedly mounted with an arc-shaped block (13) matching the arc-shaped groove (11); one end of the arc-shaped block (13) is fixedly mounted with an insert block (14) matching the slot (12); and the surface of the kettle body (1) is also provided with a positioning assembly for positioning the arc-shaped block (13); The positioning assembly comprises a fixed block (15) fixedly mounted on one side of the kettle body (1); a positioning rod (24) extending into the interior of the arc-shaped groove (11) is inserted into the side of the fixed block (15) away from the kettle body (1); a fixed cover (16) is fixedly mounted on the inner wall of the fixed block (15); a push block (18) is slidably mounted on the inner wall of the fixed cover (16); a push rod (17) extending to the outside of the fixed block (15) is fixedly mounted on one side of the push block (18); a slot (19) is further provided inside the positioning rod (24); a spring (20) is fixedly mounted on the inner wall of the slot (19); a movable block (21) is fixedly mounted on one end of the spring (20); and a clamping block (22) is fixedly mounted on the other side of the movable block (21).
2. A low-content sodium formate purification equipment according to claim 1, characterized in that: The kettle body (1) is further provided with a stirring assembly, the stirring assembly comprising a motor (7) fixedly mounted on the top of the kettle body (1), a rotating rod (8) extending into the interior of the kettle body (1) fixedly mounted on the output end of the motor (7), and a stirring rod (9) fixedly mounted on the surface of the rotating rod (8).
3. A low-content sodium formate purification equipment according to claim 1, characterized in that: A pull block (23) is fixedly mounted on one side of the positioning rod (24) located outside the fixing block (15), a first magnetic block (25) is fixedly mounted on one side of the pulling block (23) close to the positioning rod (24), and a second magnetic block (26) is fixedly mounted on the surface of the fixing block (15) and located outside the positioning rod (24).
4. A low-content sodium formate purification equipment according to claim 3, characterized in that: The first magnetic block (25) is embedded in the inner wall of the pulling block (23), and the second magnetic block (26) is embedded in the surface of the fixing block (15), and the first magnetic block (25) and the second magnetic block (26) attract each other by magnetic force.
5. A low-content sodium formate purification equipment according to claim 1, characterized in that: The filter plate (601) has a hemispherical shape, and a mounting assembly for supporting the entire device is provided on the outside of the kettle body (1).
6. A low-content sodium formate purification equipment according to claim 5, characterized in that: The mounting assembly comprises a mounting plate (28) and a support frame (30) fixedly mounted on the top thereof, a first fixing frame (29) is fixedly mounted on the surface of the kettle body (1), and the first fixing frame (29) is fixedly mounted on the top of the mounting plate (28).
7. A low-content sodium formate purification equipment according to claim 6, characterized in that: The kettle body (1) further comprises an upper kettle (101) and a lower kettle (102); a docking groove (34) is provided on the top of the lower kettle (102); and a docking block (33) extending into the interior of the docking groove (34) is fixedly mounted on the top of the upper kettle (101).
8. A low-content sodium formate purification equipment according to claim 7, characterized in that: A hydraulic rod (31) is fixedly mounted on the bottom of the support frame (30), and a second fixing frame (32) is fixedly mounted on the surface of the upper kettle (101), wherein the second fixing frame (32) is fixed to the output end of the hydraulic rod (31).