Jaw crusher

By setting up a spreading module and an electric drive unit in the jaw crusher, the uniform spread of materials is achieved, which solves the problem of uneven crushing of materials in the existing jaw crusher and improves the crushing efficiency.

CN222642089UActive Publication Date: 2025-03-21XUCHANG ZHONGPING NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420848609.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-03-21
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

When the material is crushed, the existing jaw crushers are poured in in a concentrated manner, resulting in uneven crushing and inefficient efficiency.

Method used

By setting up a spreading module in the jaw crusher, the electric drive unit is used to drive the spreading box to move left and right back and forth, and the spreading box to move up and down through the cooperation of guide rails and rollers, so that the material is evenly spread between the movable jaw and the static jaw.

Benefits of technology

The rapid and uniform crushing of materials is achieved, the crushing efficiency is improved, and the uneven crushing problem caused by the concentration of materials is avoided.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222642089U_ABST
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Abstract

The utility model provides a jaw crusher which comprises a shell, a feeding pipe is arranged on the front side of the upper surface of the shell, a static jaw plate is arranged on the inner wall of the front side of the shell, flywheel shafts are rotationally arranged on the left side and the right side of the shell, an eccentric shaft is arranged between the two flywheel shafts, and two movable jaws which are symmetrically distributed left and right are rotationally arranged on the outer side of the eccentric shaft. A movable plate jaw is arranged between the front sides of the two movable jaws, the movable plate jaw and the static jaw plate are installed in a matched mode, a partition plate is arranged in the shell, a hydraulic telescopic column is rotationally arranged on the front side of the partition plate, and the telescopic end of the hydraulic telescopic column is rotationally connected with the movable plate jaw. According to the jaw crusher disclosed by the utility model, the materials needing to be crushed are uniformly scattered between the movable plate jaw and the static jaw plate through up-and-down reciprocating movement in the process of driving the materials to do left-and-right reciprocating movement, so that the materials are quickly and uniformly crushed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of crushers, in particular to a jaw crusher. Background Art

[0002] Jaw crusher is also called jaw crusher, or jaw crusher for short. It is mainly used for medium-sized crushing of various ores and bulk materials. It is widely used in mining, smelting, building materials, highways, railways, water conservancy and chemical industries. Its performance characteristics are large crushing ratio, uniform product size, simple structure, reliable performance, easy maintenance and low operating cost. Jaw crusher is usually used to crush materials during production and processing.

[0003] The existing jaw crusher drives the eccentric shaft to rotate through the driving module, drives the two thrust plates to do reciprocating motion, and thus drives the movable jaw to do left and right reciprocating motion to achieve crushing and unloading. When adding materials into the jaw crusher, the materials are usually poured directly into the jaw crusher, which will cause the poured materials to concentrate at a certain position inside the jaw crusher, making it impossible for the jaw crusher to crush the materials quickly and evenly. Utility Model Content

[0004] In view of this, the utility model aims at the deficiencies of the prior art and provides a jaw crusher, which drives the material to be crushed to move back and forth up and down during the process of reciprocating left and right, and evenly spreads the material between the movable jaw and the static jaw plate, so as to achieve rapid and uniform crushing of the material.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a jaw crusher comprises a shell, a feed pipe is arranged on the front side of the upper surface of the shell, a static jaw plate is arranged on the front inner wall of the shell, a flywheel shaft is rotatably arranged on both the left and right sides of the shell, an eccentric shaft is arranged between the two flywheel shafts, two movable jaws symmetrically distributed on the left and right sides are rotatably arranged on the outer side of the eccentric shaft, a movable plate jaw is arranged between the front sides of the two movable jaws, the movable plate jaw is installed in cooperation with the static jaw plate, a partition plate is arranged inside the shell, a hydraulic telescopic column is rotatably arranged on the front side of the partition plate, and the hydraulic telescopic column is rotatably arranged on the outer side of the eccentric shaft. The telescopic end of the shrinkage column is rotatably connected to the movable plate jaw, and an electric drive module for driving the eccentric shaft to rotate is also provided on the outer shell, and a spreading module for evenly spreading the material is also provided on the feed pipe; the electric drive module includes a driven pulley fixedly sleeved on the outer arc surface of the two flywheel shafts, and driving pulleys are rotatably provided on the left and right sides of the outer shell, and the driving pulleys are respectively connected to the driven pulleys located on the same side through transmission belts, and motors are provided on the inner walls of the left and right sides of the outer shell, and the output shafts of motors are respectively fixed to adjacent rotating shafts through couplings.

[0006] As a further improvement of the utility model, the material spreading module includes a guide rail 1 welded and fixed to the inner walls on the front and rear sides of the feed pipe, a guide rail 2 is arranged on each of the two guide rails 1, a mounting frame is slidably arranged between the two guide rails 1, and two rollers symmetrically distributed on the front and rear sides of the mounting frame are rotatably arranged, and guide rails 1 and 2 are installed in cooperation with the rollers, a material spreading box is arranged on the upper surface of the mounting frame, and a plurality of evenly distributed material spreading holes are opened at the bottom end of the inner wall of the material spreading box, and an electric drive unit for driving the material spreading box to move is also arranged on the feed pipe.

[0007] As a further improvement of the utility model, the electric drive unit includes cams which are rotatably arranged on the inner walls of the front and rear sides of the feed pipe through a rotating shaft, and sliding columns are welded and fixed on the upper sides of the relative inner sides of the two cams, and the sliding columns are slidably connected to the mounting frame, and a driving assembly for driving the rotating shaft to rotate is also provided on the feed pipe; the driving assembly includes motor 2 which is arranged on the front and rear sides of the feed pipe, and the output shaft of motor 2 is respectively fixed to the adjacent rotating shafts through a coupling; a control panel is provided on the right side of the outer casing, and motor 1 and motor 2 are electrically connected to the control panel.

[0008] As a further improvement of the utility model, mounting holes are provided at four corners of the lower surface of the shell, and a rubber pad is bonded and fixed to the lower surface of the shell.

[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0010] Firstly, the output shaft of motor 1 drives the driving pulley connected to it to rotate, so that the driving pulley drives the driven pulley on the same side to rotate through the transmission belt. During the rotation of the eccentric shaft, the eccentric shaft and the movable jaw rotate, and the movable jaw and the static jaw cooperate to quickly crush the material.

[0011] Secondly, the moving cam rotates in a forward and reverse cycle. During the forward and reverse rotation of the cam, the cam drives the mounting frame to move back and forth left and right through the sliding column, and then the mounting frame drives the spreading box to move back and forth left and right, so that the material to be crushed is evenly spread from the spreading hole.

[0012] Thirdly, during the reciprocating movement of the mounting frame, the roller rolls between the guide rail one and the guide rail two, and then the roller drives the mounting frame to continuously reciprocate up and down through the cooperation of the guide rail one and the guide rail two. During the reciprocating movement, the material spreading box and the material spreading holes on the material spreading box reciprocate up and down, and the materials to be crushed are evenly spread between the movable jaw and the static jaw plate, so that the movable jaw and the static jaw plate can quickly and evenly crush the crushed materials.

[0013] Fourthly, the outer shell is fixed to the ground by bolts of external tools, and the rubber pad is used to buffer the space between the outer shell and the ground, thereby effectively preventing the outer shell from being damaged due to excessive pressure during fixation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the enlarged structure of point A of the utility model;

[0017] Figure 3 It is a schematic diagram of the internal cross-sectional structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the internal cross-sectional plan structure of the utility model.

[0019] In the figure: 101, housing; 102, mounting hole; 103, rubber pad; 104, flywheel shaft; 105, eccentric shaft; 106, movable jaw; 107, driven pulley; 108, transmission belt; 109, driving pulley; 110, movable jaw; 111, static jaw; 112, partition plate; 113, hydraulic telescopic column; 114, motor 1; 115, feed pipe; 201, guide rail 1; 202, roller; 203, mounting frame; 204, material spreading box; 205, material spreading hole; 206, cam; 207, sliding column; 208, guide rail 2; 209, motor 2; 301, control panel. DETAILED DESCRIPTION

[0020] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.

[0021] like Figure 1 , 3As shown in Figure 4, a jaw crusher comprises a shell 101, a feed pipe 115 is arranged on the front side of the upper surface of the shell 101, a static jaw plate 111 is arranged on the front inner wall of the shell 101, flywheel shafts 104 are rotatably arranged on the left and right sides of the shell 101, an eccentric shaft 105 is arranged between the two flywheel shafts 104, two movable jaws 106 symmetrically distributed on the left and right sides are rotatably arranged on the outer side of the eccentric shaft 105, a movable plate jaw 110 is arranged between the front sides of the two movable jaws 106, the movable plate jaw 110 is installed in cooperation with the static jaw plate 111, a partition plate 112 is arranged inside the shell 101, a hydraulic telescopic column 113 is rotatably arranged on the front side of the partition plate 112, the telescopic end of the hydraulic telescopic column 113 is rotatably connected to the movable plate jaw 110, an electric drive module for driving the eccentric shaft 105 to rotate is also arranged on the shell 101, and a spreading module for evenly spreading materials is also arranged on the feed pipe 115.

[0022] like Figure 1 , 3 As shown in , 4, the electric drive module includes a driven pulley 107 fixedly mounted on the outer arc surface of the two flywheel shafts 104, and a driving pulley 109 is provided on both sides of the housing 101 through a rotating shaft. The driving pulley 109 is respectively connected to the driven pulley 107 on the same side through a transmission belt 108. The inner walls of the left and right sides of the housing 101 are provided with a motor 114, and the output shaft of the motor 114 is fixed to the adjacent rotating shafts through a coupling.

[0023] like Figure 1 , 2 As shown in Figure 3, the material spreading module includes a guide rail 201 welded and fixed to the inner walls of the front and rear sides of the feed pipe 115, and a guide rail 208 is set on each of the two guide rails 201. A mounting frame 203 is slidably set between the two guide rails 201. Two rollers 202 symmetrically distributed on the front and rear sides of the mounting frame 203 are rotatably set. The guide rail 201 and the guide rail 208 are both installed in conjunction with the rollers 202. A material spreading box 204 is set on the upper surface of the mounting frame 203. A plurality of evenly distributed material spreading holes 205 are opened at the bottom end of the inner wall of the material spreading box 204. The feed pipe 115 is provided with a plurality of uniformly distributed material spreading holes 205. 5 is also provided with an electric drive unit for driving the material spreading box 204 to move; the electric drive unit includes cams 206 arranged on the inner walls of the front and rear sides of the feed pipe 115 through the rotation shaft, and the upper sides of the opposite inner sides of the two cams 206 are welded and fixed with sliding posts 207, and the sliding posts 207 are slidably connected with the mounting frame 203. The feed pipe 115 is also provided with a driving assembly for driving the rotating shaft to rotate; the driving assembly includes a second motor 209 arranged on the front and rear sides of the feed pipe 115, and the output shafts of the second motor 209 are respectively fixed to the adjacent rotating shafts through couplings.

[0024] like Figure 1As shown, a control panel 301 is disposed on the right side of the housing 101 , and the hydraulic telescopic column 113 , the motor 1 114 and the motor 2 209 are all electrically connected to the control panel 301 .

[0025] When crushing is performed by the jaw crusher, personnel control the operation of motor 1 114 and motor 2 209 through the control panel 301 .

[0026] The output shaft of the motor 114 drives the active pulley 109 connected thereto to rotate, so that the active pulley 109 drives the driven pulley 107 on the same side to rotate through the transmission belt 108, and then the driven pulley 107 drives the flywheel shaft 104 to rotate, and the rotation of the flywheel shaft 104 on the left and right sides drives the eccentric shaft 105 to rotate, and during the rotation of the eccentric shaft 105, the eccentric shaft 105 and the movable jaw 106 rotate, and the extension or contraction of the telescopic end of the hydraulic telescopic column 113 is regulated by the control panel 301. During the extension or contraction of the telescopic end of the hydraulic telescopic column 113, the hydraulic telescopic column 113 and the partition plate 112 rotate, and the telescopic end of the hydraulic telescopic column 113 and the movable plate jaw 110110 rotate, thereby regulating the degree of crushing of the material by the movable plate jaw 110110 and the static jaw plate 111.

[0027] The output shaft of the second motor 209 rotates in a forward and reverse cycle, so that the output shaft of the second motor 209 drives the cam 206 to rotate in a forward and reverse cycle. During the forward and reverse cycle of the cam 206, the outer arc surface of the slide post 207 on the cam 206 contacts and slides with the mounting frame 203, so that the cam 206 that rotates in a forward and reverse cycle drives the mounting frame 203 to move back and forth left and right through the slide post 207, and then the mounting frame 203 drives the material spreading box 204 to move back and forth left and right. During the reciprocating movement of the mounting frame 203, the roller 202 rolls between the guide rail 1 201 and the guide rail 2 208. , and then through the cooperation of guide rail 1 201 and guide rail 2 208, the roller 202 drives the mounting frame 203 to continuously move back and forth up and down, thereby driving the spreading box 204 to move back and forth up and down during the left and right reciprocating movement, and pouring the material to be crushed into the spreading box 204, and through the spreading box 204 that moves back and forth up and down during the left and right reciprocating movement and the spreading holes 205 on the spreading box 204, the material to be crushed is evenly spread between the movable plate jaw 110110 and the static jaw plate 111, so that the movable plate jaw 110110 and the static jaw plate 111 can quickly and evenly crush the crushed material.

[0028] According to another embodiment of the present invention, Figure 1 , 3As shown in FIG. 4 , the four corners of the lower surface of the housing 101 are provided with mounting holes 102, and a rubber pad 103 is bonded and fixed to the lower surface of the housing 101. A person passes a bolt through the mounting hole 102 by hand and then uses an external tool to install the housing 101 at a designated position with the bolt, thereby firmly fixing the housing 101. The rubber pad 103 is used to prevent the housing 101 from being damaged due to excessive pressure when fixing the housing 101.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A jaw crusher, comprising a housing (101), wherein a feed pipe (115) is provided on the front side of the upper surface of the housing (101), characterized in that: A static jaw plate (111) is arranged on the front inner wall of the shell (101), a flywheel shaft (104) is rotatably arranged on both the left and right sides of the shell (101), an eccentric shaft (105) is arranged between the two flywheel shafts (104), two movable jaws (106) symmetrically distributed on the left and right are rotatably arranged on the outer side of the eccentric shaft (105), a movable plate jaw (110) is arranged between the front sides of the two movable jaws (106), and the movable plate jaw (110) is installed in cooperation with the static jaw plate (111), a partition plate (112) is arranged inside the shell (101), a hydraulic telescopic column (113) is rotatably arranged on the front side of the partition plate (112), and the telescopic end of the hydraulic telescopic column (113) is rotatably connected to the movable plate jaw (110), an electric drive module for driving the eccentric shaft (105) to rotate is also arranged on the shell (101), and a spreading module for evenly spreading materials is also arranged on the feed pipe (115).

2. A jaw crusher according to claim 1, characterized in that: The electric drive module comprises a driven pulley (107) fixedly sleeved on the outer arc surface of two flywheel shafts (104), a driving pulley (109) is rotatably arranged on the left and right sides of the housing (101), the driving pulley (109) is respectively connected to the driven pulley (107) located on the same side through a transmission belt (108), and a motor (114) is arranged on the inner walls of the left and right sides of the housing (101), and the output shaft of the motor (114) is respectively fixed to the adjacent rotating shafts through a coupling.

3. A jaw crusher according to claim 2, characterized in that: The material spreading module comprises a guide rail 1 (201) welded and fixed to the inner walls of the front and rear sides of the feed pipe (115), a guide rail 2 (208) is arranged on each of the two guide rails 1 (201), a mounting frame (203) is slidably arranged between the two guide rails 1 (201), two rollers (202) symmetrically distributed on the left and right sides are rotatably arranged on the front and rear sides of the mounting frame (203), the guide rail 1 (201) and the guide rail 2 (208) are both installed in conjunction with the rollers (202), a material spreading box (204) is arranged on the upper surface of the mounting frame (203), and a plurality of evenly distributed material spreading holes (205) are opened at the bottom end of the inner wall of the material spreading box (204), and an electric drive unit for driving the material spreading box (204) to move is also arranged on the feed pipe (115).

4. A jaw crusher according to claim 3, characterized in that: The electric drive unit comprises cams (206) which are arranged on the inner walls of the front and rear sides of the feed pipe (115) and are rotatable by a rotating shaft. Slide posts (207) are welded and fixed on the upper sides of the opposite inner sides of the two cams (206). The slide posts (207) are slidably connected to the mounting frame (203). The feed pipe (115) is also provided with a driving assembly for driving the rotating shaft to rotate.

5. A jaw crusher according to claim 4, characterized in that: The driving assembly comprises a second motor (209) arranged at the front and rear sides of the feed pipe (115), and the output shaft of the second motor (209) is fixed to the adjacent rotating shafts through couplings.

6. A jaw crusher according to claim 5, characterized in that: A control panel (301) is provided on the right side of the housing (101), and the motor 1 (114) and the motor 2 (209) are both electrically connected to the control panel (301).

7. A jaw crusher according to claim 1, characterized in that: The four corners of the lower surface of the shell (101) are provided with mounting holes (102), and a rubber pad (103) is bonded and fixed to the lower surface of the shell (101).