Automatic production device for automobile engine support
By designing an automated production device for automobile engine brackets including mechanical arms, air-cooled racks and other equipment, the problems of inefficiency and high labor costs in traditional production are solved, and a fully automated process from die casting to cooling, edge cutting and slag removal is realized, improving production efficiency and stability.
Patent Information
- Application Number
- CN202420925430.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-30
AI Technical Summary
In the production process of traditional automobile engine brackets, workers need to participate in each step of operation, resulting in inefficiency, high labor costs and prone to making mistakes while busy.
An automated production device for automobile engine brackets is designed, including a robotic arm, die casting machine, air-cooled frame, automatic edge cutting device, automatic slag removal device, vibrator and conveyor belt. Through the combination and coordinated work of these equipment, a fully automated process from die casting to cooling, edge cutting, slag removal and vibration removal is realized.
It improves production efficiency, reduces labor costs, and reduces the occurrence of human errors. The cooling effect of the air-cooled rack is more stable and the punching and cutting process is more stable and reliable.
Smart Images

Figure CN222643197U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical processing, in particular to an automatic production device for an automobile engine bracket. Background Art
[0002] Our company produces various types of metal products. When further processing the workpieces, from loading, processing, cleaning and drying, appearance inspection, sorting, to unloading, each step requires workers to operate. On the one hand, the efficiency of workers will decrease after working for a period of time, and on the other hand, they are prone to mistakes in a hurry. The traditional production method is too inefficient and requires high-intensity manual labor. One person can only operate one machine, and the labor cost is too high. Utility Model Content
[0003] The utility model aims to provide an automatic production device for an automobile engine bracket.
[0004] To achieve the above technical purpose, the utility model adopts the following technical scheme: an automated production device for an automobile engine bracket, including a robotic arm, the automated production device also includes a die-casting machine, an air-cooling frame, an automatic trimming device, an automatic slag removal device, a vibrator and a conveyor belt arranged in sequence, the robotic arm grabs the product and sends it from the die-casting machine to the conveyor belt in sequence, the air-cooling frame specifically includes a welding frame, the welding frame is divided into two sides, and the connection between the two welding frames forms a right angle, one of the welding frames is divided into left and right parts from top to bottom, the right part is fixedly provided with a control electric box, and the left side is provided with a plurality of product clamping units from top to bottom, the product clamping unit specifically includes a product tray and an SMC cylinder, the SMC cylinder is connected to a piston rod aligned with one side of the product tray, a detection sensor for detecting that the product is in place is provided on the product tray, the detection sensor is connected to the SMC cylinder, the SMC cylinder is fixed on the side plate on the other side of the product tray, a dustproof mesh plate is provided on the other side welding frame, and at least 3 groups of triangular trays are provided from top to bottom at the angle position inside the connection between the two welding frames, and a cooling fan is fixed on the triangular tray.
[0005] Preferably, the piston rod passes through the side panel of the product tray.
[0006] Preferably, the dustproof mesh plate is a square hole mesh plate with a filter cotton mesh arranged on it.
[0007] Preferably, the piston rod head connected to the SMC cylinder is a top head.
[0008] The utility model designs an automated production device for automobile engine brackets, including a robotic arm, the automated production device also includes a die-casting machine, an air-cooling frame, an automatic trimming device, an automatic slag removal device, a vibrator and a conveyor belt which are arranged in sequence, the robotic arm grabs the product and sends it from the die-casting machine to the conveyor belt in sequence, the air-cooling frame specifically includes a welding frame, the welding frame is divided into two sides, the connection between the two welding frames forms a right angle, one side of the welding frame is divided into left and right parts from top to bottom, a control electric box is fixedly arranged on the right part, and a plurality of product clamping units are arranged on the left side from top to bottom, the product clamping unit specifically includes a product tray and an SMC cylinder, the SMC cylinder is connected to a piston rod which is aligned with one side of the product tray, a detection sensor for detecting whether the product is in place is provided on the product tray, and a detection sensor for detecting whether the product is in place is provided on the product tray. The sensor is connected to the SMC cylinder, and the SMC cylinder is fixed on the side panel on the other side of the product pallet. A dustproof mesh plate is provided on the welding frame on the other side to play a role in safety and dust prevention. At least 3 sets of triangular pallets are provided at the angle position on the inner side of the connection between the two-sided welding frames from top to bottom. A cooling fan is fixed on the triangular pallet. The blank of the product die-casting machine is cooled before trimming the blank. Compared with the traditional water cooling and then drying, the cooling effect of the air-cooled rack of the utility model is more stable, and the punching process is more stable and reliable. After the detection sensor detects that the product is in place, it can control the cylinder to clamp the product. The air cooling process is fully automated with excellent cooling effect. After cooling, the product is trimmed, the slag bag is removed, and the material cake is removed by vibration, and then sent to the next scene by the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a schematic diagram of the structure of the utility model;
[0010] Figure 2 It is a schematic diagram of the liquid-air cooling rack of the utility model;
[0011] Figure 3 This is a schematic diagram of the clamping unit of the air-cooled rack product of the utility model.
[0012] In the figure: 1. Robotic arm; 2. Die-casting machine; 3. Air cooling machine; 4. Automatic trimming device; 5. Automatic slag removal device; 6. Vibrating machine; 7. Conveyor belt; 8. Welding frame; 9. Control electric box; 10. Product clamping unit; 11. Product tray; 12. SMC cylinder; 13. Piston rod; 14. Detection sensor; 15. Side panel; 16. Dustproof mesh plate; 17. Triangular tray; 18. Cooling fan. DETAILED DESCRIPTION
[0013] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0014] In the description of the present utility model, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two components, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0015] Refer to the following Figure 1 Description An automatic production device for automobile engine brackets according to an embodiment of the utility model includes a robot arm 1, and the automatic production device also includes a die-casting machine 2, an air-cooling frame 3, an automatic trimming device 4, an automatic slag removal device 5, a vibrator 6 and a conveyor belt 7 arranged in sequence. The robot arm 1 grabs the products and sequentially sends them from the die-casting machine 2 to the conveyor belt 7. The air-cooling frame 3 specifically includes a welding frame 8, and the welding frame 8 is divided into two sides. The connection between the two sides of the welding frame 8 forms a right angle. One side of the welding frame 8 is divided into left and right parts from top to bottom. A control electric box 9 is fixedly arranged on the right part, and a plurality of groups of products are arranged on the left side from top to bottom. The clamping unit 10 specifically includes a product tray 11 and an SMC cylinder 12. The SMC cylinder 12 is connected to a piston rod 13 aligned with one side of the product tray 11. A detection sensor 14 for detecting whether the product is in place is provided on the product tray 11. The detection sensor 14 is connected to the SMC cylinder 12. The SMC cylinder 12 is fixed to a side panel 15 on the other side of the product tray. A dustproof mesh plate 16 is provided on the other side welding frame 8. At least 3 sets of triangular trays 17 are provided from top to bottom at the inner corner position of the connection between the two sides of the welding frame 8, and a cooling fan 18 is fixed on the triangular tray 17.
[0016] Preferably, the piston rod 13 passes through the side plate of the product tray 11 .
[0017] Preferably, the dustproof mesh plate 16 is a square hole mesh plate with a filter cotton mesh arranged thereon.
[0018] Preferably, the head of the piston rod 13 connected to the SMC cylinder 12 is a plug.
[0019] The utility model designs an automatic production device for automobile engine brackets, including a mechanical arm, the automatic production device also includes a die-casting machine, an air-cooling frame, an automatic trimming device, an automatic slag bag removal device, a vibrator and a conveyor belt which are arranged in sequence, the mechanical arm grabs the products and sends them from the die-casting machine to the conveyor belt in sequence, the air-cooling frame specifically includes a welding frame, the welding frame is divided into two sides, the connection between the two welding frames forms a right angle, one side of the welding frame is divided into left and right parts from top to bottom, a control electric box is fixedly arranged on the right part, and a plurality of product clamping units are arranged on the left side from top to bottom, the product clamping unit specifically includes a product tray and an SMC cylinder, the SMC cylinder is connected to a piston rod aligned with one side of the product tray, and a detection sensor for detecting the arrival of the product is provided on the product tray. Sensor, the detection sensor is connected to the SMC cylinder, the SMC cylinder is fixed on the side panel on the other side of the product pallet, and a dustproof mesh plate is provided on the other side welding frame. At least 3 sets of triangular pallets are provided at the angle position on the inner side of the connection between the two sides of the welding frame from top to bottom. A cooling fan is fixed on the triangular pallet. The blank of the product die-casting machine is cooled before trimming the blank. Compared with the traditional water cooling and then drying, the cooling effect of the air-cooled rack of the utility model is more stable, and the punching process is more stable and reliable. After the detection sensor detects that the product is in place, it can control the cylinder to clamp the product. The air cooling process is fully automated and the cooling effect is excellent. After cooling, the product is trimmed, the slag bag is removed, and the material cake is removed by vibration, and then it is sent to the next scene by the conveyor belt.
[0020] In the description of this specification, the description with reference to the terms "one embodiment", "example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0021] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. An automated production device for automobile engine brackets, comprising a robotic arm, characterized in that: The automated production device also includes a die-casting machine, an air-cooling frame, an automatic trimming device, an automatic slag removal device, a vibrator and a conveyor belt which are arranged in sequence. The robot arm grabs the products and sends them from the die-casting machine to the conveyor belt in sequence. The air-cooling frame specifically includes a welding frame. The welding frame is divided into two sides. The connection between the two welding frames forms a right angle. One of the welding frames is divided into left and right parts from top to bottom. A control electrical box is fixed on the right part, and several groups of product clamping units are arranged on the left side from top to bottom. The product clamping unit specifically includes a product pallet and an SMC cylinder. The SMC cylinder is connected to a piston rod aligned with one side of the product pallet. A detection sensor for detecting that the product is in place is provided on the product pallet. The detection sensor is connected to the SMC cylinder. The SMC cylinder is fixed on the side panel on the other side of the product pallet. A dustproof mesh plate is provided on the other side of the welding frame. At least 3 groups of triangular pallets are arranged at the angle position on the inner side of the connection between the two welding frames from top to bottom, and a cooling fan is fixed on the triangular pallet.
2. The automatic production device for automobile engine brackets according to claim 1 is characterized in that: The piston rod extends through the side panels of the product tray.
3. The automatic production device for automobile engine brackets according to claim 1 is characterized in that: The dustproof screen plate is a square hole screen plate with a filter cotton screen on it.
4. The automatic production device for automobile engine brackets according to claim 1 is characterized in that: The piston rod head connected to the SMC cylinder is a header.