Pipe laser cutting machining auxiliary tool

By designing a laser cutting and processing auxiliary tool for pipes including cradle parts and moving parts, the problem of eccentric sway caused by uneven mass distribution during cutting of pipes is solved, the cutting accuracy is improved and the pipe collection process is simplified.

CN222643543UActive Publication Date: 2025-03-21FOSHAN LONGXIN LASER TECH CO LTD
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Patent Information

Application Number
CN202421342534.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-21
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

During the laser cutting of pipes, uneven mass distribution of pipes causes eccentric sway in the end part, affecting cutting accuracy and processing quality.

Method used

A pipe laser cutting processing auxiliary tool is designed, including a blanking rack, mounting plate, stenting parts and moving parts. The cradle member extends from the blanking rack through the opening to support the pipe, and adjusts the height of the cradle member by moving the parts so that it is consistent with the position where the chuck is clamped, thereby stabilizing the pipe.

Benefits of technology

Through the adjustment of the supporting parts and the moving parts of the supporting parts, the pipes are effectively prevented from eccentric swaying during cutting, and the cutting accuracy is improved. When the cutting is completed, the material assembly is retracted and the remaining pipe can slide off smoothly for easy collection.

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Abstract

The utility model relates to a pipe laser cutting machining auxiliary tool, and relates to the field of pipe cutting. A pipe laser cutting machining auxiliary tool comprises a blanking frame, a laser cutting device and a laser cutting device, the blanking frame is provided with an inclined face used for enabling a pipe to slide down, and the inclined face is provided with an opening; the mounting plate is fixedly connected to the blanking frame; the material supporting component is movably connected to the mounting plate, the material supporting component protrudes out of the material falling frame through the opening, and the material supporting component is used for supporting the pipe; and the moving part is connected to the mounting plate, and the moving part is used for driving the material supporting part to move. The pipe cutting device solves the problem that in the prior art, when a pipe is cut, eccentric swing can be generated, and the cutting precision is affected.
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Description

Technical Field

[0001] The invention relates to the field of pipe cutting, and in particular to a pipe laser cutting processing auxiliary tool. Background Art

[0002] When cutting pipes, laser cutting is often used. It has the advantages of high cutting efficiency and high cutting precision and is widely used in the field of mechanical processing.

[0003] In the laser cutting method, the pipe is first automatically cut, and then the pipe is cut. During cutting, the chuck is used to clamp and fix the pipe, and then the cutter is used to cut the pipe. Using the above laser cutting method, for long pipes, since the pipe is only clamped at the chuck, both ends of the pipe extend out of the chuck, and the cutter is aligned with the predetermined position of one end of the pipe extending out of the chuck.

[0004] During the process of cutting the pipe, the mass distribution of the pipe will change, especially at the end of the pipe. This uneven mass distribution will cause the pipe to swing eccentrically when it rotates under the chuck, affecting the cutting accuracy and processing quality. Summary of the invention

[0005] In order to solve the problem in the prior art that eccentric swing may occur during tube cutting, thus affecting the cutting accuracy, the present application provides a tube laser cutting processing aid.

[0006] The present application provides a tube laser cutting processing auxiliary tool adopts the following technical solution:

[0007] A tube laser cutting processing auxiliary tool, comprising:

[0008] A material drop rack, wherein the material drop rack is provided with an inclined surface for sliding down the pipe, and the inclined surface is provided with an opening;

[0009] A mounting plate, the mounting plate is fixedly connected to the blanking rack;

[0010] A material supporting component, the material supporting component is movably connected to the mounting plate, the material supporting component protrudes from the blanking rack through the opening, and the material supporting component is used to support the tube material;

[0011] A moving component is connected to the mounting plate and is used to drive the supporting component to move.

[0012] By adopting the above technical solution, the end of the pipe extending out of the chuck is supported by the supporting component, and the supporting component is driven to move by the moving component, and the supporting component extends from the opening and protrudes out of the blanking rack. By adjusting the height of the supporting component, the part of the pipe supported by the supporting component can be kept in the same height as the part clamped by the chuck, so that the pipe is not easy to swing eccentrically during cutting, and the cutting accuracy is improved. When the cutting is completed, the supporting component is retracted into the drop frame, and the remaining pipes can slide down the inclined surface for easy unified collection.

[0013] Optionally, the material supporting component includes a base, a material supporting shaft and a material supporting wheel, the base is movably connected to the mounting plate, the material supporting shaft is rotatably connected to the base, the material supporting wheel is connected to the material supporting shaft, the material supporting wheel is provided with a material supporting groove for supporting the tube material, the material supporting groove is distributed around the central axis of the material supporting shaft, and the inner diameter of the material supporting groove increases along the circumferential direction.

[0014] By adopting the above technical solution, a supporting wheel with a supporting trough with increasing inner diameter is provided to support the pipe. The inner diameter of the supporting trough can be changed by rotating the supporting shaft, so that the inner diameter matches the diameter of the pipe, making the placement of the pipe more stable.

[0015] Optionally, the supporting component further includes a positioning plate and an indexing pin, wherein the positioning plate is arranged at both ends of the supporting wheel, the positioning plate is provided with a plurality of through holes, and the indexing pin is cooperatively connected to any of the through holes.

[0016] By adopting the above technical solution, the indexing pin and the through hole of the positioning plate are locked together, so that the position of the supporting wheel is fixed, which facilitates locking the inner diameter of the supporting trough.

[0017] Optionally, the moving component includes a lifting cylinder, a floating joint, a guide rod and a linear bearing, the lifting cylinder is connected to the mounting plate, the floating joint is connected to the base, the floating joint is connected to the output end of the lifting cylinder, the linear bearing is connected to the mounting plate, the guide rod is slidably connected to the linear bearing, and one end of the guide rod is connected to the base.

[0018] By adopting the above technical solution, the ejecting cylinder pushes the floating joint to move, driving the base and the supporting wheel to move up and down. At this time, the guide rod will slide along the linear bearing, so that the moving direction of the base is further limited.

[0019] Optionally, one end of the guide rod away from the base is connected to a limiting plate, the mounting plate is connected to the limiting rod, and the limiting rod abuts against the limiting plate.

[0020] By adopting the above technical solution, when the guide rod moves, the limit plate will move toward the limit rod. When the limit rod abuts against the limit plate, the guide rod and the supporting wheel cannot continue to move upward, and the output stroke of the ejecting cylinder is limited.

[0021] Optionally, the base includes an adapter plate, a fixed plate and a clamp, the fixed plate, the guide rod and the floating joint are all connected to the adapter plate, the indexing pin is connected to the fixed plate, and the clamp is connected to the fixed plate and is used to jointly accommodate the support shaft.

[0022] By adopting the above technical solution, the setting of the clamp makes the setting of the supporting shaft more stable.

[0023] Optionally, four corners of the bottom of the blanking rack are connected with foot cups.

[0024] By adopting the above technical solution, the height of the footrest can be adjusted by rotating the thread of the foot cup, thereby ensuring that the height of the supporting wheel can be consistent with the height of the chuck.

[0025] Optionally, one end of the ejection cylinder away from the floating joint is connected to a limiting bracket.

[0026] By adopting the above technical solution, the limiting bracket is used to limit the lowest position of the ejection cylinder, thereby ensuring that the limiting plate does not rub against the ground.

[0027] Optionally, an anti-collision rubber pad is connected to one side of the mounting plate close to the adapter plate, and the adapter plate abuts against the anti-collision rubber pad.

[0028] By adopting the above technical solution, the anti-collision rubber pad is used to prevent the adapter plate from colliding with the mounting plate when moving.

[0029] In summary, this application has the following beneficial effects:

[0030] The end of the pipe extending out of the chuck is supported by the supporting component, which is driven to move by the moving component. The supporting component extends from the opening and protrudes out of the blanking rack. By adjusting the height of the supporting component, the part of the pipe supported by the supporting component can be kept in the same height as the part clamped by the chuck, so that the pipe is not prone to eccentric swing during cutting, and the cutting accuracy is improved. When the cutting is completed, the supporting component retracts into the drop frame, and the remaining pipes can slide down the slope for easy unified collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the overall structure of the machining aid in the embodiment of the present application;

[0032] Figure 2It is a schematic diagram of the structure inside the blanking rack of the embodiment of the present application;

[0033] Figure 3 It is a schematic diagram of the structure of the material supporting component of the embodiment of the present application;

[0034] Figure 4 It is a schematic structural diagram of the top material component of the embodiment of the present application.

[0035] Description of reference numerals:

[0036] 1. Blanking rack; 11. Inclined surface; 12. Opening; 13. Foot cup; 2. Mounting plate; 21. Limit rod; 22. Anti-collision rubber pad; 3. Base; 31. Adapter plate; 32. Fixed plate; 33. Clamp; 4. Support shaft; 41. Indexing pin; 5. Support wheel; 51. Support trough; 52. Positioning plate; 53. Through hole; 6. Ejecting cylinder; 61. Floating joint; 7. Linear bearing; 71. Guide rod; 8. Limit plate; 9. Limit bracket. DETAILED DESCRIPTION

[0037] The following is combined with Figure 1-4 This application is described in further detail.

[0038] The present application embodiment discloses a tube laser cutting processing auxiliary tool. Figure 1 A tube laser cutting processing auxiliary tool includes a blanking rack 1, a mounting plate 2, a supporting component and a moving component.

[0039] The outside of the blanking rack 1 is a cabinet, and the inside is hollow and provided with a crossbar. The top surface of the blanking rack 1 is provided with an inclined surface 11, and the inclined surface 11 is provided to facilitate the pipe rack to slide down along the inclined surface 11. An opening 12 is provided on the inclined surface 11, and the opening 12 facilitates the extension of the supporting parts. The four corners of the bottom of the blanking rack 1 are installed with foot cups 13, and the foot cups 13 include a screw and a chassis. The screw is threadedly connected to the chassis, and the foot cups 13 are conveniently adjusted by rotating the thread to change the height of the blanking rack 1. The mounting plate 2 is fixedly connected to the crossbar inside the blanking rack 1, and the mounting plate 2 is fixed to the crossbar through a pad and bolts.

[0040] Reference Figure 2 and Figure 3The supporting component includes a base 3, a supporting shaft 4, a supporting wheel 5, a positioning plate 52 and a dividing pin 41. The supporting component is used to support the pipe extending from the chuck, so that the height of the part of the pipe supported by the supporting component and the part clamped by the chuck are consistent, so that the pipe is not easy to shake during cutting, and the cutting error caused by the eccentric swing of the pipe is effectively reduced. The base 3 includes an adapter plate 31, a fixed plate 32 and a clamp 33. The adapter plate 31 is movably connected to the mounting plate 2. The adapter plate 31 can move up and down toward the mounting plate 2 or away from the mounting plate 2. An anti-collision rubber pad 22 is installed on the mounting plate 2. When the adapter plate 31 moves toward the mounting plate 2, the adapter plate 31 abuts against the anti-collision rubber pad 22 to avoid collision between the adapter plate 31 and the mounting plate 2. The fixed plate 32 is fixedly connected to the adapter plate 31 by bolts, and the clamp 33 is fixedly connected to the fixed plate 32 by bolts.

[0041] The fixing plate 32 and the clamp 33 are provided with a circular hole for accommodating the supporting shaft 4. The supporting shaft 4 is rotatably connected to the fixing plate 32, and the supporting wheel 5 is connected to the supporting shaft 4. The supporting wheel 5 is provided with a supporting groove 51, which is used to support the pipe material. The supporting groove 51 is distributed around the central axis of the supporting shaft 4, and the inner diameter of the supporting groove 51 increases or decreases along the circumferential direction. When the supporting shaft 4 is rotated, the supporting wheel 5 rotates accordingly, so that the inner diameter of the supporting groove 51 changes, which makes it convenient to make the inner diameter of the supporting groove 51 coincide with the diameter of the pipe material, so that the pipe diameter is stably placed on the supporting wheel 5.

[0042] The positioning plate 52 is connected to both ends of the support wheel 5. A plurality of through holes 53 are formed on the circumferential surface of the positioning plate 52. The indexing pin 41 is connected to the fixing plate 32. The indexing pin 41 is inserted into one of the through holes 53 and connected in a matching manner. By setting the positioning plate 52 and the indexing pin 41, the positions of the support wheel 5 and the support shaft 4 can be fixed, so that the inner diameter of the support slot 51 is fixed; when the support slot 51 needs to be adjusted for different pipes, the indexing pin 41 can be taken out and the support shaft 4 can be rotated to achieve the adjustment.

[0043] Reference Figure 2 and Figure 4The moving parts include a feeding cylinder 6, a floating joint 61, a guide rod 71 and a linear bearing 7. The feeding cylinder 6 is connected to the mounting plate 2 through a pad and a bolt. The floating joint 61 is connected to the output end of the feeding cylinder 6. The end of the floating joint 61 away from the feeding cylinder 6 is connected to the adapter plate 31. The output end of the feeding cylinder 6 extends out, driving the base 3 and the supporting wheel 5 to move upward. The supporting wheel 5 extends out of the opening 12 and protrudes out of the blanking rack 1, and supports the pipe through the supporting groove 51. The supporting height is consistent with the height of the chuck, which is convenient for cutting the pipe and improving the cutting accuracy. When the pipe cutting is completed, the output end of the feeding cylinder 6 retracts, driving the supporting wheel 5 to move downward and return to the blanking rack 1. The remaining pipes will reach the inclined surface 11 of the blanking rack 1 and slide down along the inclined surface 11, which is convenient for collecting the remaining pipes.

[0044] The linear bearing 7 is arranged on the mounting plate 2, the guide rod 71 is slidably connected to the linear bearing 7, one end of the guide rod 71 is connected to the adapter plate 31, when the ejection cylinder 6 drives the adapter plate 31 to move, the guide rod 71 simultaneously moves linearly along the linear bearing 7. The movement of the guide rod 71 also limits the moving direction of the base 3, so that the two ends of the base 3 can remain horizontal during the up and down movement.

[0045] The end of the guide rod 71 away from the adapter plate 31 is connected to the limit plate 8. When the guide rod 71 moves up and down along the linear bearing 7, the limit plate 8 moves up and down accordingly. The mounting plate 2 is connected to the limit rod 21, and the limit rod 21 is fixed to the mounting plate 2 by nuts on the upper and lower sides. A rubber pad is installed on the position corresponding to the limit rod 21 on the limit plate 8. When the limit plate 8 moves upward toward the limit rod 21, the rubber pad abuts against the limit rod 21. At this time, the limit plate 8 and the supporting wheel 5 will not be able to continue to move upward. The maximum output stroke of the ejection cylinder 6 is limited by the setting of the limit rod 21 and the limit plate 8.

[0046] One end of the lifting cylinder 6 away from the floating joint 61 is connected to a limiting bracket 9, and the limiting bracket 9 is used to limit the lowest position of the lifting cylinder 6. When the output end of the lifting cylinder 6 retracts, the limiting plate 8 moves downward away from the limiting rod 21. The setting of the limiting bracket 9 ensures that the limiting plate 8 will not rub against the ground when it is at the bottom.

[0047] The implementation principle of a pipe laser cutting processing auxiliary tool in the embodiment of the present application is as follows: when the pipe is cut, the pipe is clamped by the chuck, and both ends of the pipe extend out of the chuck. At this time, the output end of the ejector cylinder 6 extends out, driving the base 3 and the supporting wheel 5 to move upward, and the supporting wheel 5 extends out of the opening 12 and protrudes out of the blanking rack 1 to support the pipe. The supporting shaft 4 is rotated so that the inner diameter of the supporting groove 51 matches the diameter of the pipe, and the indexing pin 41 is inserted to fix the position of the supporting wheel 5, so as to keep the supporting height consistent with the height of the chuck. When the rubber pad of the limit plate 8 is in contact with the limit rod 21, the ejector cylinder 6 reaches the maximum output stroke. When the height still cannot reach the chuck height, the height of the blanking rack 1 can be raised by adjusting the foot cup 13.

[0048] The pipe is held in the supporting trough 51 and then cut by the cutter. When the pipe cutting is completed, the output end of the ejection cylinder 6 retracts, driving the supporting wheel 5 to move downward and return to the blanking rack 1, and the remaining pipe will reach the inclined surface 11 of the blanking rack 1 and slide down along the inclined surface 11, so that the remaining pipe can be collected conveniently.

[0049] This specific implementation manner is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make non-creative modifications to the specific implementation manner as needed, but such modifications are protected by the patent law as long as they are within the scope of the claims of the present application.

Claims

1. A tube laser cutting processing aid, characterized in that: include: A material drop rack (1), the material drop rack (1) being provided with an inclined surface (11) for sliding down the pipe, the inclined surface (11) being provided with an opening (12); A mounting plate (2), wherein the mounting plate (2) is fixedly connected to the blanking rack (1); A material supporting component, the material supporting component is movably connected to the mounting plate (2), the material supporting component protrudes from the blanking rack (1) through the opening (12), and the material supporting component is used to support the tube material; A moving component is connected to the mounting plate (2), and is used to drive the supporting component to move.

2. The tube laser cutting tool according to claim 1, characterized in that: The material supporting component comprises a base (3), a material supporting shaft (4) and a material supporting wheel (5); the base (3) is movably connected to the mounting plate (2); the material supporting shaft (4) is rotatably connected to the base (3); the material supporting wheel (5) is connected to the material supporting shaft (4); the material supporting wheel (5) is provided with a material supporting groove (51) for supporting the tube material; the material supporting groove (51) is circumferentially distributed along the central axis of the material supporting shaft (4); and the inner diameter of the material supporting groove (51) increases gradually along the circumferential direction.

3. The tube laser cutting tool according to claim 2, characterized in that: The supporting component further comprises a positioning plate (52) and an indexing pin (41), wherein the positioning plate (52) is arranged at both ends of the supporting wheel (5), the positioning plate (52) is provided with a plurality of through holes (53), and the indexing pin (41) is matched and connected to any of the through holes (53).

4. The tube laser cutting tool according to claim 3, characterized in that: The movable component comprises a lifting cylinder (6), a floating joint (61), a guide rod (71) and a linear bearing (7); the lifting cylinder (6) is connected to the mounting plate (2); the floating joint (61) is connected to the base (3); the floating joint (61) is connected to the output end of the lifting cylinder (6); the linear bearing (7) is connected to the mounting plate (2); the guide rod (71) is slidably connected to the linear bearing (7); and one end of the guide rod (71) is connected to the base (3).

5. The tube laser cutting tool according to claim 4, characterized in that: One end of the guide rod (71) away from the base (3) is connected to a limit plate (8), the mounting plate (2) is connected to a limit rod (21), and the limit rod (21) abuts against the limit plate (8).

6. The tube laser cutting tool according to claim 4, characterized in that: The base (3) comprises an adapter plate (31), a fixed plate (32) and a clamp (33); the fixed plate (32), the guide rod (71) and the floating joint (61) are all connected to the adapter plate (31); the indexing pin (41) is connected to the fixed plate (32); the clamp (33) is connected to the fixed plate (32) and is used to jointly accommodate the support shaft (4).

7. The tube laser cutting tool according to claim 1, characterized in that: Four corners of the bottom of the blanking rack (1) are connected to foot cups (13).

8. The tube laser cutting tool according to claim 4, characterized in that: One end of the ejection cylinder (6) away from the floating joint (61) is connected to a limiting bracket (9).

9. The tube laser cutting tool according to claim 6, characterized in that: An anti-collision rubber pad (22) is connected to one side of the mounting plate (2) close to the adapter plate (31), and the adapter plate (31) abuts against the anti-collision rubber pad (22).