Automobile accessory electrophoretic coating device capable of recycling heat energy
By designing the combination of electrophoretic pool, refrigerator and fan in the electrophoretic coating device of automobile accessories, the problems of increased temperature, serious energy consumption and unstable clamping of the coating pool are solved, and the effects of heat recovery, efficiency improvement and quality stability are achieved.
Patent Information
- Application Number
- CN202421382723.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing electrophoretic coating device for automotive accessories causes the temperature inside the coating pool to rise during long-term operation, affecting the quality of the coating, and has serious energy consumption, low efficiency, unstable clamping leads to shaking or falling off, uneven coating or leakage of bottom.
An electrophoretic coating device for automobile accessories including an electrophoresis pool, a refrigerator and a fan is designed to circulate air at the bottom of the electrophoresis pool through through holes, start the fan to recover heat, and fix the refrigerator on both sides of the electrophoresis pool to recover heat to reduce energy costs and keep the temperature of the coating pool stable.
Reduce energy costs through heat recovery, improve coating efficiency and quality, shorten coating cycles, reduce exhaust gas emissions, ensure that the position of automobile accessories is fixed during the coating process, avoid shaking or displacement, and improve coating uniformity and product quality.
Smart Images

Figure CN222648140U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile accessories, in particular to an automobile accessories electrophoretic coating device capable of recovering heat energy. Background Art
[0002] Auto parts refer to various parts and accessories used in automobile production, maintenance and modification. Auto parts include engines, transmission systems, brake systems, suspension systems, body exterior parts, interior parts, electronic equipment and other parts that make up the car. There are many types of auto parts, which can be classified according to different functions and uses, such as mechanical parts, electrical parts, body parts, etc. The quality and performance of auto parts directly affect the safety, comfort and performance of the car. The auto parts market is a large and diversified market, covering a variety of different types of products and services;
[0003] Most of the existing electrophoretic coating for automobile parts causes the temperature inside the coating pool to continue to rise during long-term operation, making it impossible to control the temperature inside the coating pool, resulting in unstable coating quality and affecting the coating effect. At the same time, during long-term operation, it leads to unreasonable utilization, resulting in a long coating cycle, serious energy consumption, and low efficiency. At the same time, during the operation process, improper design or poor quality may cause the automobile parts to be unstable, prone to shaking or falling off, and also prone to uneven coating or coating leakage, thus affecting the quality. Utility Model Content
[0004] The purpose of the utility model is to provide an electrophoretic coating device for automobile parts that can recover heat energy, so as to solve the problem raised in the above-mentioned background technology that most of the automobile parts are currently electrophoretically coated, which causes the temperature inside the coating pool to continue to rise, affecting the coating effect, and also leads to unreasonable utilization, long coating cycle, serious energy consumption, and thus low efficiency. At the same time, due to unreasonable design or poor quality during operation, the automobile parts are clamped unsteadily, easily shake or fall off, resulting in uneven coating or leakage, thus affecting the quality.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: an electrophoretic coating device for automobile parts capable of recovering heat energy, comprising:
[0006] An electrothermal pool, wherein mounting plates are fixedly mounted on both left and right ends of the top of the electrothermal pool, and mounting frames are fixedly mounted on the side walls of the mounting plates;
[0007] Also includes:
[0008] The first rotating rod is rotatably connected to the inner side wall of the mounting frame, and the first rotating rod is arranged in an array state with respect to the horizontal line of the mounting frame, the side wall of the mounting plate is slidably connected with a slide groove, and the first rotating rod is connected with the slide groove together, the first rotating rod is fixedly installed with a first gear on one end of the first rotating rod relative to the outside of the mounting frame, and the first rack is slidably connected with the lower end of the outer side wall of the mounting frame, a motor is fixedly installed at the middle position of the outer side wall of the mounting frame, and the output end of the motor is fixedly connected with the first rotating rod, the slide groove is rotatably connected with a second gear on one end of the inner side wall of the mounting plate, the second rack is fixedly installed on the inner side wall of the mounting plate, and the second rack is arranged in an array state with respect to the horizontal line of the mounting plate;
[0009] The gear train is a gear train that is fixedly mounted on the second gear and has a lower end that is fixedly mounted with a connecting plate. The left and right ends of the connecting plate are rotatably connected to the second rotating rod, and the third gear is fixedly mounted at the middle position of the second rotating rod body. A grab clamp is mounted at the bottom of the connecting plate, and the upper end of the grab clamp is fixedly connected to the rod body of the second rotating rod, and the connecting plate is rotatably connected to the inside of the connecting plate. The left and right ends of the upper end of the connecting plate are rotatably connected to the threaded sleeve, and the threaded sleeve is symmetrically arranged front and back about the vertical center axis of the connecting plate, and the lower end of the threaded sleeve extends through to the bottom of the connecting plate, a limiting guide rod is mounted on the lower end of the threaded sleeve, and the upper end of the limiting guide rod extends through to the inside of the threaded sleeve.
[0010] A refrigerator is fixedly installed on the inner wall of the electric pool and is symmetrically arranged about the vertical center axis of the electric pool. A fan is fixedly installed on the inner bottom of the electric pool and is arranged in an array state about the horizontal center axis of the electric pool.
[0011] Preferably, the first rotating rod is arranged in a "Z"-shaped structure, and the first rotating rod forms a sliding structure inside the sliding groove, and the first rotating rod drives the sliding groove to form a lifting structure.
[0012] Preferably, limit rods are fixedly installed on the upper and lower ends of the inner wall of the mounting plate, and the limit rods and the second gear are arranged in a corresponding state, and the second gear is arranged in a semi-arc structure state, the second gear and the second rack are meshed with each other, and the second gear drives the connecting plate through the connecting rod to form a flipping structure.
[0013] Preferably, the third gear is meshed with the worm, and the third gear drives the gripping clamp to form a flipping structure, and the gripping clamp is arranged in an "L"-shaped structure.
[0014] Preferably, the inner side wall of the threaded sleeve is connected to the limiting guide rod via threads, and the threaded sleeve drives the limiting guide rod to form a lifting structure, and the limiting guide rod and the grabbing clamp are arranged in a vertical state.
[0015] Preferably, a through hole is provided at the lower end of the electrothermal pool, and the through hole is connected to the lower end of the electrothermal pool.
[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: the electrophoretic coating device for automobile parts capable of recovering heat energy reduces the energy cost in the production process by recovering heat, and effectively protects the temperature of the paint or aqueous solution inside the coating pool, thereby improving the efficiency and quality of coating, thereby reducing the exhaust gas emission generated by heat, shortening the coating cycle, and at the same time, through multiple sets of process flows, thereby improving the coating speed and quality, shortening the coating cycle, reducing energy consumption and paint waste in the production process, reducing production costs, and ensuring uniform and firm coating, improving product quality, improving production stability and consistency, and thereby ensuring that automobile parts remain stable during the coating process, and are not prone to shaking or displacement. At the same time, it can be applied to automobile parts of various shapes and sizes, thereby ensuring that the position of automobile parts is fixed during the coating process, which is conducive to uniform coating and coverage, and improving coating quality;
[0017] 1. An electric pool, a refrigerator and a fan are provided. A through hole is provided at the lower end of the electric pool, and the through holes are arranged in a connected state, so that air can circulate at the bottom of the electric pool. At the same time, the fan can be started to stably operate when the accessories are painted, so as to recover the heat generated inside the electric pool. Then, refrigerators are fixedly installed at the left and right ends of the electric pool, so that when the temperature inside the electric pool is high, the heat generated in the electric pool can be recovered by starting. Then, by recovering the heat, the energy cost in the production process can be reduced, and the temperature of the paint or aqueous solution inside the painting pool can be effectively maintained, so as to improve the efficiency and quality of painting, thereby reducing the exhaust gas emission generated by heat, shortening the painting cycle, and improving production efficiency;
[0018] 2. A first rotating rod, a slide groove, a first gear, a first rack, a motor, a second gear, a second rack and a connecting rod are provided. The motors at the left and right ends of the top of the electric pool are started, so that the motor drives the first rotating rod in the front of the mounting frame to rotate, and then the first rotating rod slides inside the slide groove in a "Z" shape, so that the first rotating rod drives the slide groove to slide on the side wall of the mounting plate, and at the same time, the first gear and the first rack are meshed with each other, so that the first rack drives the first rotating rod on the mounting frame to rotate synchronously through the first gear, and also the slide groove drives the second gear to rise and fall synchronously. Then, the second gear is meshed with the second rack in a semi-arc shape, so that the second gear drives the connecting plate to flip through the connecting rod. When the second gear drives the connecting plate to flip to a certain position, the second gear disc is engaged with the limiting rod on the inner wall of the mounting plate, thereby limiting it, so that the connecting plate is driven to rise and fall back and forth, and then by designing multiple sets of process flows, the coating speed and quality are improved, the coating cycle is shortened, the energy consumption and paint waste in the production process are reduced, and the production cost is reduced. At the same time, the coating is ensured to be uniform and firm, and the product quality is improved, thereby improving the production stability and consistency;
[0019] 3. A connecting plate, a second rotating rod, a third gear, a grabbing clamp, a worm, a threaded sleeve and a limiting guide rod are provided. The worm and the third gear are meshed with each other, so that the third gear drives the second rotating rod to rotate. At the same time, the grabbing clamp is arranged in an "L"-shaped structural state, so that the second rotating rod drives the grabbing clamp to flip, thereby fixing the automobile accessories. At the same time, the threaded sleeve can also be rotated. Since the inner side wall of the threaded sleeve is connected to the limiting guide rod by a thread, the threaded sleeve drives the limiting guide rod to rise and fall, so that the limiting guide rod fixes the automobile accessories. At the same time, the grabbing clamp and the limiting guide rod are arranged in a vertical state, so that the grabbing clamp fixes the automobile accessories left and right, and the limiting guide rod fixes the automobile accessories up and down, which can ensure that the automobile accessories remain stable during the painting process and are not prone to shaking or shifting. At the same time, it can be applicable to automobile accessories of various shapes and sizes, thereby ensuring that the position of the automobile accessories is fixed during the painting process, which is conducive to uniform coating coverage and improves the coating quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the top view structure of the utility model;
[0022] Figure 3 It is a schematic diagram of the side cross-sectional structure of the utility model;
[0023] Figure 4 It is a schematic diagram of a top view and cross-section structure of a connecting plate of the utility model;
[0024] Figure 5 This is a schematic diagram of the main cross-sectional structure of the threaded sleeve of the utility model;
[0025] Figure 6 This is an enlarged structural diagram of point A of the utility model.
[0026] In the figure: 1. electric pool; 2. mounting plate; 3. mounting frame; 4. first rotating rod; 5. slide groove; 6. first gear; 7. first rack; 8. motor; 9. second gear; 10. second rack; 11. connecting rod; 12. connecting plate; 13. second rotating rod; 14. third gear; 15. grabbing clamp; 16. worm; 17. threaded sleeve; 18. limit guide rod; 19. refrigerator; 20. fan. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-6 The utility model provides a technical solution: an electrophoretic coating device for automobile parts capable of recovering heat energy, comprising: an electrophoretic pool 1, a mounting plate 2, a mounting frame 3, a first rotating rod 4, a slide 5, a first gear 6, a first rack 7, a motor 8, a second gear 9, a second rack 10, a connecting rod 11, a connecting plate 12, a second rotating rod 13, a third gear 14, a gripper 15, a worm 16, a threaded sleeve 17, a limiting guide rod 18, a refrigerator 19, and a fan 20.
[0029] First, as attached Figure 1 , Attachment Figure 2 , Attachment Figure 4 and attached Figure 5As shown in , when the automobile parts are painted, the connecting plate 12 is first in a horizontal state, and then different automobile parts can be placed between the gripping clamps 15 in sequence, so that the worm 16 is rotated inside the connecting plate 12 by turning the turning handle on the rod body of the worm 16, and then the worm 16 is meshed with the third gear 14, so that the third gear 14 drives the second rotating rod 13 to rotate inside the connecting plate 12. Since the gripping clamp 15 is fixedly connected to the second rotating rod 13 and the gripping clamp 15 is arranged in an "L"-shaped structure, the second rotating rod 13 drives the gripping clamp 15 to form a flipping structure, thereby The gripping clamp 15 can fix the automobile parts, and then fix the automobile parts between the gripping clamp 15 to the left and right. At the same time, the threaded sleeve 17 can be rotated inside the connecting plate 12. Since the inner side wall of the threaded sleeve 17 is connected to the limiting guide rod 18 by threads, the threaded sleeve 17 can drive the limiting guide rod 18 to form a lifting structure. Since the limiting guide rod 18 and the gripping clamp 15 are arranged in a vertical state, the automobile parts in the gripping clamp 15 can be fixed up and down by lifting and lowering the limiting guide rod 18, so that the automobile parts can be kept stable during the painting process and avoid shaking or displacement.
[0030] As attached Figure 1 , Attachment Figure 2 , Attachment Figure 3 and attached Figure 6As shown in the figure, after the automobile accessories are fixedly installed on the bottom of the connecting plate 12 in sequence, the motor 8 can be started, so that the motor 8 drives the first rotating rod 4 in the front of the mounting frame 3 to rotate, and the motor 8 drives the first gear 6 to rotate. Since the first gear 6 and the first rack 7 are meshed with each other, the first rotating rod 4 is arranged in a horizontal array state with respect to the mounting frame 3, so that the first rack 7 drives the first rotating rod 4 on the inner side wall of the mounting frame 3 to rotate synchronously through the first gear 6, and then the first rotating rod 4 is arranged in a "Z"-shaped structural state, so that the first rotating rod 4 rotates inside the slide groove 5, and at the same time, the first rotating rod 4 drives the slide groove 5 to slide on the side wall of the mounting plate 2, so that the first rotating rod 4 drives the second gear 9 through the slide groove 5 to form a lifting structure, and at the same time When the second gear 9 is rotated on the rod body of the slide 5, the second gear 9 and the second rack 10 are meshed with each other, so that the second gear 9 drives the connecting plate 12 to flip through the connecting rod 11, so that the automobile accessories installed on the connecting plate 12 are flipped and placed inside the electric pool 1. At the same time, the upper and lower ends of the inner wall of the mounting plate 2 are fixedly installed with limit rods, and then the second gear 9 is set in a semi-arc structure state, so that the slide 5 drives the second gear 9 to flip and lift to a certain position, so that the second gear 9 and the limit rod can be engaged together, so that the slide 5 drives the connecting plate 12 to flip back and forth through the second gear 9, and at the same time, through the mounting plates 2 installed at the left and right ends of the electric pool 1, and the connecting plates 12 installed in an array on the mounting plates 2, the coating cycle is shortened and the production efficiency is improved;
[0031] As attached Figure 1 and attached Figure 3 As shown in the figure, when the automobile parts on the connecting plate 12 are painted inside the electric pool 1, the internal temperature of the electric pool 1 increases, and then a through hole is opened at the lower end of the electric pool 1, and the through hole is arranged in a connected state at the lower end of the electric pool 1, so that the air at the bottom of the electric pool 1 can circulate through the through hole, and the fan 20 can be started to keep the fan 20 rotating stably when the electric pool 1 is painting the automobile parts, and the air circulation and the fan 20 can keep the internal temperature of the electric pool 1 stable at a certain degree through the through hole. At the same time, when the temperature inside the electric pool 1 rises, the refrigerator 19 can be started, so that the heat inside the electric pool 1 can be recovered through the refrigerator 19, so that the paint or aqueous solution inside the painting pool can be effectively kept stable, thereby improving the efficiency and quality of painting.
[0032] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An electrophoretic coating device for automobile parts capable of recovering heat energy, comprising: An electrothermal pool (1), wherein mounting plates (2) are fixedly mounted on both left and right ends of the top of the electrothermal pool (1), and mounting frames (3) are fixedly mounted on the side walls of the mounting plates (2); It is characterized by further comprising: A first rotating rod (4), the first rotating rod (4) is rotatably connected to the inner side wall of the mounting frame (3), and the first rotating rod (4) is arranged in an array state with respect to the horizontal line of the mounting frame (3); a sliding groove (5) is slidably connected to the side wall of the mounting plate (2), and the first rotating rod (4) is connected to the sliding groove (5); a first gear (6) is fixedly installed on one end of the first rotating rod (4) relative to the outside of the mounting frame (3), and a first rack (7) is slidably connected to the lower end of the outer side wall of the mounting frame (3); a motor (8) is fixedly installed at the middle position of the outer side wall of the mounting frame (3), and the output end of the motor (8) is fixedly connected to the first rotating rod (4); a second gear (9) is rotatably connected to one end of the sliding groove (5) relative to the inner side wall of the mounting plate (2); a second rack (10) is fixedly installed on the inner side wall of the mounting plate (2), and the second rack (10) is arranged in an array state with respect to the horizontal line of the mounting plate (2); A connecting rod (11), the connecting rod (11) is fixedly mounted on the disk body of the second gear (9), and a connecting plate (12) is fixedly mounted on the lower end of the connecting rod (11), the left and right ends inside the connecting plate (12) are rotatably connected to the second rotating rod (13), and a third gear (14) is fixedly mounted at the middle position of the rod body of the second rotating rod (13), a gripping clamp (15) is mounted on the bottom of the connecting plate (12), and the upper end of the gripping clamp (15) is fixedly connected to the rod body of the second rotating rod (13) Together, the interior of the connecting plate (12) is rotatably connected with a grabbing clamp (15), the left and right ends of the upper end of the connecting plate (12) are rotatably connected with threaded sleeves (17), and the threaded sleeves (17) are symmetrically arranged front and back about the vertical center axis of the connecting plate (12), and the lower end of the threaded sleeve (17) extends through to the bottom of the connecting plate (12), and a limiting guide rod (18) is installed at the lower end of the threaded sleeve (17), and the upper end of the limiting guide rod (18) extends through to the interior of the threaded sleeve (17); A refrigerator (19) is fixedly mounted on the inner wall of the electrostatic pool (1), and the refrigerator (19) is arranged symmetrically with respect to the vertical center axis of the electrostatic pool (1). A fan (20) is fixedly mounted on the inner bottom of the electrostatic pool (1), and the fan (20) is arranged in an array state with respect to the horizontal center axis of the electrostatic pool (1).
2. The electrophoretic coating device for automobile parts capable of recovering heat energy according to claim 1, characterized in that: The first rotating rod (4) is arranged in a "Z"-shaped structural state, and the first rotating rod (4) forms a sliding structure inside the sliding groove (5), and the first rotating rod (4) drives the sliding groove (5) to form a lifting structure.
3. The electrophoretic coating device for automobile parts capable of recovering heat energy according to claim 1, characterized in that: Limit rods are fixedly mounted on both upper and lower ends of the inner side wall of the mounting plate (2), and the limit rods are arranged in a corresponding state with the second gear (9), and the second gear (9) is arranged in a semi-arc structure state, the second gear (9) and the second rack (10) are meshed with each other, and the second gear (9) drives the connecting plate (12) through the connecting rod (11) to form a flip structure.
4. The electrophoretic coating device for automobile parts capable of recovering heat energy according to claim 1, characterized in that: The third gear (14) and the worm (16) are meshed with each other, and the third gear (14) drives the gripping clamp (15) to form a flipping structure, and the gripping clamp (15) is arranged in an "L"-shaped structural state.
5. The electrophoretic coating device for automobile parts capable of recovering heat energy according to claim 1, characterized in that: The inner side wall of the threaded sleeve (17) is connected to the limiting guide rod (18) through threads, and the threaded sleeve (17) drives the limiting guide rod (18) to form a lifting structure, and the limiting guide rod (18) and the gripping clamp (15) are arranged in a vertical state.
6. The electrophoretic coating device for automobile parts capable of recovering heat energy according to claim 1, characterized in that: A through hole is provided at the lower end of the electrothermal pool (1), and the through hole is arranged in a communicating state with the lower end of the electrothermal pool (1).