Semi-automatic sheet metal welded steel bar floor support plate

By adopting a combination design of bottom mold casting cavity, bump, edge, wire mesh and grid cloth in semi-automatic sheet metal welded steel bar bearing plate, the problems of curled edges and high temperature safety hazards in the transportation of floor bearing plates are solved, and the crack resistance and durability of the product are improved.

CN222649177UActive Publication Date: 2025-03-21NANJING XINXU NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421431678.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-21
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing semi-automatic sheet metal welded steel bar bearing plates are prone to curling during transportation, and they cause workers' safety hazards due to high temperatures during laying in summer.

Method used

The bottom mold casting cavity is adopted, the bottom plate and fence are provided with bumps and edges, and the steel bar truss components are installed on the wire mesh, and the grid cloth is clamped to enhance the load-bearing capacity and crack resistance.

Benefits of technology

It effectively prevents the edge curling of the floor bearing plate during transportation, and avoids worker safety hazards caused by high temperatures, while improving the crack resistance and durability of the floor bearing plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a semi-automatic sheet metal welding reinforcing steel bar floor support plate, which belongs to the technical field of floor support plates and comprises a bottom die pouring cavity, an iron gauze is arranged in the bottom die pouring cavity, a reinforcing steel bar truss component is arranged on the iron gauze, and gridding cloth is clamped between the reinforcing steel bar truss component and the iron gauze. The semi-automatic sheet metal welding reinforcing steel bar floor support plate solves the problems that most of existing semi-automatic sheet metal welding reinforcing steel bar floor support plates adopt galvanized steel plates as bases, reinforcing steel bar trusses are welded on the galvanized steel plates, in the normal transportation process, the edge curling phenomenon is caused due to the uneven surfaces of the galvanized steel plates, and during laying in summer, due to sunlight irradiation, the service life of the steel bar trusses is prolonged. The surface temperature of the semi-automatic sheet metal welding steel bar floor support plate is high, and workers are prone to unforeseen circumstances when the floor support plate works at the high temperature for a long time.
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Description

Technical Field

[0001] The utility model belongs to the technical field of floor decking, and in particular relates to a semi-automatic sheet metal welding steel bar floor decking. Background Art

[0002] Semi-automatic sheet metal welding steel bar floor deck, also known as steel bar truss floor deck, is an important component in building steel structure engineering. It changes and reduces the convex high pressure type of the original floor deck, uses semi-automatic sheet metal welding equipment in the factory, processes the steel bars in the floor slab into steel bar trusses, and welds them with galvanized sheets to form a composite floor deck. The steel bar truss floor deck includes a floor deck body and a steel bar truss. The floor deck body includes grooves, which are arranged at intervals on the floor deck body. When the steel bar truss floor deck is constructed, it is necessary to first fix the floor deck body, then weld the steel bar truss to the floor deck body, and then pour concrete on the floor deck body.

[0003] Most of the existing semi-automatic sheet metal welded steel bar floor decking use galvanized steel plates as the base, and weld the steel bar trusses on the galvanized steel plates. During normal transportation, curling may occur due to the uneven surface of the galvanized steel plates. When laying in the summer, the surface temperature of the semi-automatic sheet metal welded steel bar floor decking is relatively high due to the sunlight. Working under high temperature for a long time may easily cause accidents to the workers. Summary of the invention

[0004] The utility model provides a semi-automatic sheet metal welding steel bar floor deck, which aims to solve the problem that most of the existing semi-automatic sheet metal welding steel bar floor decks use galvanized steel plates as bases and weld steel bar trusses on the galvanized steel plates. During normal transportation, curling may occur due to the uneven surface of the galvanized steel plates. When laid in summer, the surface temperature of the semi-automatic sheet metal welding steel bar floor deck is relatively high due to the exposure to sunlight, and workers may easily encounter accidents when working at high temperatures for a long time.

[0005] An embodiment of the utility model provides a semi-automatic sheet metal welded steel bar floor deck, comprising a bottom mold pouring cavity, in which a wire mesh is arranged, on which a steel bar truss assembly is arranged, and a mesh cloth is sandwiched between the steel bar truss assembly and the wire mesh.

[0006] Furthermore, the bottom mold casting cavity includes a bottom plate, a protrusion is fixedly connected to one side of the upper surface of the bottom plate, the protrusion is integrally formed with the bottom plate, a baffle is installed on the peripheral side of the bottom plate, and an edge is fixedly connected to the top of the baffle on the side opposite to the protrusion, the edge is arranged toward the protrusion, and the edge is integrally formed with the baffle.

[0007] By adopting the above technical solution, the concrete poured into the bottom plate can be formed into a fixed shape through the bottom plate and the enclosure. When the concrete solidifies, due to the setting of the protrusions and the edges, the two sides of the concrete can form shapes that fit each other, so that the two concrete slabs can fit tightly. At the same time, the floor decking made of concrete will no longer curl during transportation and will not generate high temperatures when exposed to sunlight, thereby avoiding accidents to workers.

[0008] Furthermore, the steel bar truss assembly includes two web bars, which are evenly spaced and installed on the wire mesh, an upper chord steel bar is installed at the top between the two web bars, and lower chord steel bars are installed on both sides of the two web bars.

[0009] By adopting the above technical solution, the entire floor deck can have a greater bearing capacity through the arrangement of the web reinforcement, the upper chord reinforcement and the lower chord reinforcement.

[0010] Furthermore, the web member reinforcement includes an upper rod portion and a lower rod portion, the two web member reinforcements are in the shape of an isosceles triangle, the lower rod portion is bent toward a side away from the upper chord reinforcement, and is fixedly connected to the wire mesh.

[0011] By adopting the above technical solution, an isosceles triangle is formed between the two web reinforcements and the bottom plate, and is welded to the wire mesh, so that the overall floor decking can have a larger bearing capacity.

[0012] Furthermore, connecting steel bars are fixedly connected between the upper rod parts.

[0013] By adopting the above technical solution, the overall bearing capacity is further enhanced.

[0014] The beneficial effects of the utility model are:

[0015] 1. The utility model can form a fixed shape of concrete poured into the bottom plate through the arrangement of the bottom mold pouring cavity, the bottom plate and the enclosure. When the concrete solidifies, due to the arrangement of the protrusions and the edges, the two sides of the concrete plate can form shapes that fit each other, so that the two concrete plates can fit closely together. At the same time, the floor decking plate composed of concrete will not curl during transportation, and will not generate high temperature under sunlight, thereby avoiding accidents caused by workers working under high temperature for a long time.

[0016] 2. The utility model provides the protrusions and the edges so that the two sides of the solidified concrete can form shapes that fit each other, which facilitates the close fit of the two pieces of concrete and prevents the concrete from leaking from the junction of the two floor decks when pouring the concrete.

[0017] 3. The utility model provides the wire mesh and the mesh cloth, and the mesh cloth has high tensile strength and deformation resistance, can withstand external forces for a long time, improves the overall crack resistance and durability, and the wire mesh can also strengthen the load-bearing capacity.

[0018] 4. The utility model can further enhance the overall load-bearing capacity by setting connecting steel bars.

[0019] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained through the structures particularly pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0021] Figure 1 It is a front view structural schematic diagram of an embodiment of the utility model;

[0022] Figure 2 It is a schematic diagram of a top view of the steel bar truss assembly according to an embodiment of the utility model;

[0023] Figure 3 This is a schematic diagram of the top view of the bottom mold pouring cavity side of the utility model embodiment;

[0024] Figure numerals: 1, bottom mold pouring cavity; 11, bottom plate; 12, protrusion; 13, enclosure; 14, edge; 2, wire mesh; 3, mesh cloth; 4, steel truss assembly; 41, web reinforcement; 411, upper rod; 412, lower rod; 42, upper chord reinforcement; 43, lower chord reinforcement; 44, connecting reinforcement. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the technical solution of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described in conjunction with the drawings of the specific embodiments of the utility model. The same figure marks in the drawings represent the same parts. It should be noted that the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Reference Figure 1-3The embodiment of the utility model proposes a semi-automatic sheet metal welding steel bar floor deck, including a bottom mold casting cavity 1, the bottom mold casting cavity 1 includes a bottom plate 11, a protrusion 12 is fixedly connected to one side of the upper surface of the bottom plate 11, the protrusion 12 and the bottom plate 11 are integrally formed, a fence 13 is installed on the peripheral side of the bottom plate 11, and a side edge 14 is fixedly connected to the top of the fence 13 on the side opposite to the protrusion 12, the side edge 14 is arranged toward the protrusion 12, and the side edge 14 and the fence 13 are integrally formed. The concrete poured into the bottom plate 11 can be formed into a fixed shape through the bottom plate 11 and the fence 13. When the concrete solidifies, due to the protrusion 1 2 and the arrangement of the edges 14, so that the two sides of the solidified concrete slab can form shapes that adapt to each other, so that the two concrete slabs can fit closely together. At the same time, because the bottom plate 11 and the enclosure 13 are detachable, after the concrete solidifies, the staff will disassemble the bottom plate 11 and the enclosure 13, and the solidified concrete slab, the steel truss assembly 4, the wire mesh 2 and the mesh cloth 3 can form a complete floor deck. At the same time, the floor deck composed of concrete will not curl during transportation, and will not generate high temperature when exposed to sunlight, thereby avoiding accidents to workers.

[0027] Reference Figure 1-3 A wire mesh 2 is arranged in the bottom mold casting cavity 1, and a steel truss assembly 4 is arranged on the wire mesh 2. The steel truss assembly 4 includes two web steel bars 41, and the two web steel bars 41 are evenly spaced and installed on the wire mesh 2. The web steel bars 41 include an upper rod portion 411 and a lower rod portion 412. The two web steel bars 41 are in the shape of an isosceles triangle, and the lower rod portion 412 is bent toward a side away from the upper chord steel bars 42, and is fixedly connected to the wire mesh 2, so that the overall floor deck can have a larger bearing capacity, and connecting steel bars 44 are also fixedly connected between the upper rod portions 411, which further enhances the overall bearing capacity, and an upper chord steel bar 42 is installed on the top between the two web steel bars 41, and lower chord steel bars 43 are installed on both sides of the two web steel bars 41. The arrangement of the web steel bars 41, the upper chord steel bars 42 and the lower chord steel bars 43 can enable the entire floor deck to have a larger bearing capacity.

[0028] Reference Figure 1-3 A mesh cloth 3 is sandwiched between the steel truss assembly 4 and the wire mesh 2. The mesh cloth 3 has high tensile strength and deformation resistance, can withstand external forces for a long time, improves the overall crack resistance and durability, and at the same time the wire mesh 2 can also enhance the load-bearing capacity.

[0029] The specific implementation method is as follows: when in use, first splice the bottom plate 11 and the enclosure 13 together to form a bottom mold casting cavity 1, place the wire mesh 2 in the bottom mold casting cavity 1, lay the mesh cloth 3 on the wire mesh 2, and fix the web reinforcement 41 on the wire mesh 2, so that the mesh cloth 3 is clamped between the web reinforcement 41 and the wire mesh 2, and then pour concrete in the bottom mold casting cavity 1, so that the wire mesh 2, the mesh cloth 3 and the web reinforcement 41 are fixed as a whole by the concrete, and after the concrete solidifies, the bottom plate 11 and the enclosure 13 are removed and peeled off from the concrete, and then the remaining parts form the floor deck, and at the same time, the upper chord reinforcement 42 and the lower chord reinforcement 43 on the web reinforcement 41 and the connecting reinforcement 4 4 will greatly increase the overall bearing capacity, and the mesh cloth 3 has high tensile strength and deformation resistance, can withstand external forces for a long time, improve the overall crack resistance and durability, and the wire mesh 2 can also enhance the overall load-bearing capacity. The floor decking slab with concrete as the main body will not curl during transportation, and will not increase the overall temperature due to sunlight when laid, effectively avoiding accidents for workers under long-term high-temperature work. Because of the setting of the protrusion 12 and the edge 14, the two floor decking slabs can fit closely together during laying, effectively avoiding the leakage of concrete from the junction of the floor decking slabs when pouring concrete.

[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A semi-automatic sheet metal welding steel bar floor deck, comprising a bottom mold casting cavity (1), characterized in that: A wire mesh (2) is arranged in the bottom mold casting cavity (1), a steel bar truss assembly (4) is arranged on the wire mesh (2), and a mesh cloth (3) is sandwiched between the steel bar truss assembly (4) and the wire mesh (2).

2. The semi-automatic sheet metal welding steel bar floor deck according to claim 1 is characterized in that: The bottom mold casting cavity (1) comprises a bottom plate (11), a protrusion (12) is fixedly connected to one side of the upper surface of the bottom plate (11), the protrusion (12) and the bottom plate (11) are integrally formed, a baffle (13) is installed on the peripheral side of the bottom plate (11), and an edge (14) is fixedly connected to the top of the baffle (13) on the side opposite to the protrusion (12), the edge (14) is arranged toward the protrusion (12), and the edge (14) and the baffle (13) are integrally formed.

3. The semi-automatic sheet metal welding steel bar floor deck according to claim 1 is characterized in that: The steel bar truss assembly (4) comprises two web steel bars (41), the two web steel bars (41) are evenly spaced and installed on the wire mesh (2), an upper chord steel bar (42) is installed at the top between the two web steel bars (41), and lower chord steel bars (43) are installed on both sides of the two web steel bars (41).

4. The semi-automatic sheet metal welding steel bar floor deck according to claim 3 is characterized by: The web reinforcement (41) comprises an upper rod portion (411) and a lower rod portion (412), the two web reinforcements (41) are in the shape of an isosceles triangle, the lower rod portion (412) is bent toward a side away from the upper chord reinforcement (42), and is fixedly connected to the wire mesh (2).

5. The semi-automatic sheet metal welding steel bar floor deck according to claim 4 is characterized in that: A connecting steel bar (44) is also fixedly connected between the upper rod parts (411).