Splicing type charger shell structure

By adopting a splicing structure in the charger housing and using the coordination of card blocks, card slots and positioning components, the problem of inconvenience in installation during the assembly of the charger housing is solved, and the precise alignment and firm connection between the cover plate and the housing are achieved, thereby improving assembly efficiency.

CN222655521UActive Publication Date: 2025-03-21AOLITE NEW ENERGY (HUIZHOU) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421302147.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-21
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

There is a problem of inconvenience in the assembly process of the existing charger housing, especially when the cover is aligned with the installation holes at the end of the housing, it is prone to occlusion, which affects the assembly efficiency.

Method used

The spliced ​​charger housing structure is adopted to position the cover plate through the coordination of the card block and the card slot, and the coordination of the positioning shaft and elastic parts are used to realize the secondary positioning and fixing of the cover plate to ensure that the cover plate and the housing end are in line with each other.

Benefits of technology

Through the coordination of the card block, the card slot and the positioning assembly, the installation inconvenience problem of the combination of the cover plate and the shell is solved, the assembly efficiency is improved, and the firm connection between the cover plate and the shell is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222655521U_ABST
    Figure CN222655521U_ABST
Patent Text Reader

Abstract

The utility model provides a splicing type charger shell structure, comprising a shell, the shell is provided with an accommodating cavity with two open ends, the end parts of the shell partially protrude along the axial direction to form convex parts, and the convex parts are provided with clamping grooves; the number of the cover plates is at least two, the two cover plates are located at the two ends of the shell respectively and used for sealing the containing cavity, and the cover plates are each provided with a clamping block capable of being inserted into the clamping groove; the positioning assembly comprises a positioning shaft and an elastic piece, sliding grooves are formed in the two ends of the shell, the positioning shaft is arranged in the sliding grooves in a sliding mode, the elastic piece is located in the sliding grooves, the two ends of the elastic piece are connected with the bottoms of the sliding grooves and the positioning shaft respectively, and a positioning groove is formed in the cover plate. According to the utility model, the cover plate is matched with the clamping groove through the clamping block to achieve a positioning effect, and meanwhile, the cover plate is secondarily positioned through the matching of the positioning shaft and the positioning groove, so that the assembly between the cover plate and the shell is more convenient, and the assembly efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of chargers, in particular to a spliced ​​charger shell structure. Background Art

[0002] With the improvement of current living standards, people's awareness of environmental protection is gradually increasing. Therefore, more and more people are focusing on using electric energy to solve transportation problems in daily life, such as traveling by electric vehicle. Electric vehicle chargers are charging devices specially configured for electric bicycle batteries.

[0003] At present, when the existing charger is in use, the internal circuit board is protected by assembling the charger shell body and the cover. During the assembly process of the charger shell body and the cover, the charger shell body is fitted with the end of the cover, and the cover is moved according to the position of the mounting hole opened at the end of the charger shell body, so that the multiple mounting holes between the cover and the charger shell body are aligned. During the movement of the cover, the mounting holes are blocked, which makes it inconvenient to confirm the position of the mounting holes, so that there are certain inconveniences in the installation of the charger shell body and the cover.

[0004] In view of this, it is indeed necessary to provide a technical solution to the above problems. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a spliced ​​charger shell component to solve the problem of inconvenient installation of the charger.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A spliced ​​charger housing structure, comprising:

[0008] A shell body, wherein the shell body has a receiving cavity with two open ends, and both ends of the shell partly protrude along the axial direction to form a convex portion, and the convex portion has a clamping groove;

[0009] At least two cover plates are provided, and the two cover plates are respectively located at two ends of the shell, and are used to close the accommodating cavity. The cover plates are both provided with a card block that can be inserted into the card slot;

[0010] A positioning assembly, comprising a positioning shaft and an elastic member, wherein both ends of the housing are provided with a slide groove, the positioning shaft can be slidably arranged in the slide groove, the elastic member is located in the slide groove, and both ends of the elastic member are respectively connected to the bottom of the slide groove and the positioning shaft, and the cover plate is provided with a positioning groove for inserting the positioning shaft for positioning;

[0011] Both ends of the shell are provided with movable grooves connected to the slide groove, and the positioning shaft has an adjustment part, which protrudes outward through the movable groove. The position of the positioning shaft is slid by the adjustment part, so as to adjust the positioning shaft to be inserted into and removed from the slide groove.

[0012] As an improvement to the structure of the spliced ​​charger housing, the outer end edges of the positioning shafts are chamfered to form inclined surfaces.

[0013] As an improvement to the structure of the spliced ​​charger housing, a plurality of convex strips are provided on a side of the adjustment portion away from the positioning axis, and the plurality of convex strips are evenly distributed at intervals.

[0014] As an improvement to the structure of the spliced ​​charger housing, both corners of the outer end of the card block are provided with rounded corners to form an arc-shaped surface.

[0015] As an improvement to the structure of the spliced ​​charger housing, there are at least two card slots, which are symmetrically distributed on one side of the convex portion, and card blocks are provided at positions on the cover plate corresponding to the card slots.

[0016] As an improvement to the spliced ​​charger shell structure, it also includes a first magnetic block and a second magnetic block with opposite polarities, the first magnetic block is arranged on the protrusion, and the second magnetic block is arranged on the side of the cover plate facing the protrusion, and the first magnetic block cooperates with the second magnetic block.

[0017] As an improvement to the structure of the spliced ​​charger shell, a plurality of threaded holes are provided at both ends of the shell, through holes are provided at positions corresponding to the threaded holes on the cover plate, and bolts pass through the through holes and are threadedly connected to the threaded holes to fix the cover plate to the shell.

[0018] As an improvement to the structure of the spliced ​​charger housing, the threaded hole ports are all provided with recessed platforms along the edges, and the cover plates are all provided with bosses that can be inserted into and matched with the recessed platforms, and the bosses are provided along the edges of the through holes.

[0019] As an improvement to the structure of the spliced ​​charger housing, the elastic member is a compression spring.

[0020] Compared with the prior art, the technical effects of the utility model are:

[0021] 1) The cover plate of the utility model achieves the positioning effect through the cooperation of the card block and the card slot. Before the cover plate is inserted into the card slot, the cover plate fits with the end face of the shell, the positioning shaft is pressed to retract into the inside of the slide slot, and the elastic member is deformed. When the cover plate is fully inserted into the card slot to complete the positioning, the positioning shaft is aligned with the positioning slot of the cover plate, and the positioning shaft is driven to reset by the rebound force of the elastic member, and inserted into the positioning slot, so as to limit the front and rear movement and the up and down movement of the cover plate to prevent the cover plate from moving after positioning. At the same time, the cooperation of the positioning shaft and the positioning slot also has a secondary positioning effect on the cover plate, so that the cover plate and the end face of the shell are aligned and fit, which is more convenient for the assembly between the cover plate and the shell, and improves the assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0023] Figure 1 A three-dimensional structural schematic diagram of a spliced ​​charger shell structure provided by the utility model.

[0024] Figure 2 A three-dimensional structural schematic diagram of a shell and a positioning assembly of a spliced ​​charger shell structure provided by the utility model.

[0025] Figure 3 for Figure 2 Enlarged view of point A.

[0026] Figure 4 A side view of a shell of a spliced ​​charger shell structure provided by the utility model.

[0027] Figure 5 A three-dimensional structural schematic diagram of a positioning component of a spliced ​​charger shell structure provided by the utility model.

[0028] Figure 6 This is one of the three-dimensional structural schematic diagrams of a cover plate of a spliced ​​charger shell structure provided by the utility model.

[0029] Figure 7 The second three-dimensional structural schematic diagram of a cover plate of a spliced ​​charger shell structure provided by the utility model.

[0030] In the figure: 1. Shell; 11. Protrusion; 12. Slot; 13. Slide; 14. Movable slot; 15. Threaded hole; 16. Sink; 2. Cover; 21. Block; 211. Arc surface; 22. Positioning slot; 23. Through hole; 24. Boss; 3. Positioning assembly; 31. Positioning shaft; 311. Inclined surface; 32. Adjustment portion; 33. Raised strip; 34. Elastic member; 4. First magnetic block; 5. Second magnetic block; 6. Bolt. DETAILED DESCRIPTION

[0031] In order to make the technical solutions and advantages of the present invention more clear, the present invention and its beneficial effects will be described in further detail below in conjunction with specific embodiments and the accompanying drawings of the specification, but the implementation methods of the present invention are not limited thereto.

[0032] In the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] The standard parts used in the utility model can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt the conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0034] like Figures 1 to 7 As shown, a spliced ​​charger shell structure includes: a shell 1, the shell 1 has a accommodating cavity with open ends, the ends of the shell 1 partially protrude along the axial direction to form a convex portion 11, and the convex portion 11 has a card slot 12; a cover plate 2, which is provided with two, and the two cover plates 2 are respectively located at the two ends of the shell 1, and are used to close the accommodating cavity, and the cover plates 2 are provided with a card block 21 that can be inserted into the card slot 12; a positioning component 3, including a positioning shaft 31 and an elastic member 34, both ends of the shell 1 are provided with a slide groove 13, the positioning shaft 31 can be slidably arranged in the slide groove 13, the elastic member 34 is located in the slide groove 13, and the two ends of the elastic member 34 are respectively connected to the bottom of the slide groove 13 and the positioning shaft 31, and the cover plate 2 is provided with a positioning groove 22 for the positioning shaft 31 to be inserted and positioned.

[0035] Specifically, both left and right end surfaces of the shell 1 have a convex portion 11, and the convex portions 11 are located at the rear of the end surface of the shell 1. A card slot 12 is opened on the front side of the convex portion 11, and a card block 21 is provided on the rear side of the cover plate 2. The slide groove 13 is located at the front of the end surface of the shell 1. The positioning shaft 31 can slide left and right in the slide groove 13. The shell 1 and the cover plate 2 form a splicing structure through the cooperation of the card block 21, the card slot 12 and the positioning component 3. When assembling the housing 1, first insert the two cover plates 2 into the slots 12 of the convex parts 11 on the left and right sides of the housing 1 respectively. The cover plates 2 achieve the positioning effect by cooperating with the slots 12 through the block 21. Before the cover plates 2 are inserted into the slots 12, the cover plates 2 fit with the end faces of the housing 1, and the positioning shaft 31 is pressed to retract into the inside of the slide groove 13, and the elastic member 34 is deformed. When the cover plates 2 are fully inserted into the slots 12 to complete the positioning, the positioning shaft 31 is aligned with the positioning groove 22 of the cover plates 2, and the positioning shaft 31 is reset by the resilience of the elastic member 34, and is inserted into the positioning groove 22. The cover plate 2 is limited in its forward and backward movement and in its upward and downward movement to prevent the cover plate 2 from moving after being positioned. At the same time, the cooperation between the positioning shaft 31 and the positioning groove 22 also has a secondary positioning effect on the cover plate 2, so that the cover plate 2 and the end surface of the shell 1 are aligned and fit, which is more convenient for the assembly between the cover plate 2 and the shell 1, improves the assembly efficiency, and is easy to install. There is no need to repeatedly move the cover plate 2 for adjustment. The positioning can be completed by simply inserting the block 21 of the cover plate 2 into the slot 12 of the convex portion 11, which solves the problem of blocking the mounting hole when the cover plate 2 is combined with the shell 1.

[0036] Both ends of the housing 1 are provided with movable grooves 14 connected with the slide groove 13, and the positioning shaft 31 has an adjustment portion 32, which passes through the movable groove 14 and protrudes outward. The position of the positioning shaft 31 is slid by the adjustment portion 32, so as to adjust the insertion and removal of the positioning shaft 31 into and out of the slide groove 13. Specifically, the slide groove 13 is connected with the outside of the housing 1 through the movable groove 14, and the adjustment portion 32 of the positioning shaft 31 passes through the movable groove 14 and is exposed to the outside. When the cover plate 2 needs to be removed, the adjustment portion 32 is first slid to drive the positioning shaft 31 to move out of the positioning groove 22, and the cover plate 2 is no longer limited, and then the cover plate 2 is moved out to the front side.

[0037] In some embodiments of the present application, the outer edge of the positioning shaft 31 is chamfered to form a slope 311. Specifically, the four sides of the outer edge of the positioning shaft 31 are chamfered to form slopes 311 on all four sides, so that when the positioning shaft 31 is inserted into the positioning groove 22, it is guided by the slopes 311 on the four sides of the outer end of the positioning shaft 31, and can be accurately inserted into the positioning groove 22, preventing the positioning shaft 31 from abutting against the edge of the positioning groove 22, resulting in the phenomenon that the cover plate 2 cannot be limited.

[0038] In some embodiments of the present application, a plurality of ridges 33 are provided on one side of the adjusting portion 32 away from the positioning shaft 31, and the plurality of ridges 33 are evenly spaced. Specifically, five ridges 33 are provided on the outer end surface of the adjusting portion 32, which increases the friction force of the outer end surface of the adjusting portion 32, so that the user can avoid slipping when moving the positioning shaft 31 through the adjusting portion 32.

[0039] In some embodiments of the present application, both corners of the outer end of the block 21 are provided with rounded corners to form an arcuate surface 211. Both corners of the rear side of the block 21 are rounded to form an arcuate surface 211. When the block 21 of the cover plate 2 is inserted into the card slot 12, if the position of the cover plate 2 is offset, the arcuate surface 211 of the block 21 first contacts and cooperates with the notch of the card slot 12 to guide the block 21 left and right, and then adjust the position of the cover plate 2, so that the block 21 of the cover plate 2 can be more accurately inserted into the card slot 12 of the protrusion 11.

[0040] In some embodiments of the present application, there are two card slots 12, which are symmetrically distributed on one side of the convex portion 11, and card blocks 21 are provided at positions corresponding to the card slots 12 on the cover plate 2. Specifically, there are two card slots 12 provided on a single convex portion 11, and the two card slots 12 are respectively located on the left and right parts of the front side of the convex portion 11. Two card blocks 21 are provided on the cover plate 2, which correspond to the two card slots 12 of the convex portion 11 one by one. The cover plate 2 is inserted into the corresponding card slot 12 through the two card blocks 21, which further improves the positioning accuracy of the cover plate 2. At the same time, the cooperation between the card block 21 and the card slot 12 of the convex portion 11 also improves the connection firmness between the cover plate 2 and the housing 1.

[0041] In some embodiments of the present application, a first magnetic block 4 and a second magnetic block 5 with opposite polarities are also included. The first magnetic block 4 is arranged on the protrusion 11, and the second magnetic block 5 is arranged on the side of the cover plate 2 facing the protrusion 11. The first magnetic block 4 cooperates with the second magnetic block 5. Specifically, the first magnetic block 4 is arranged on the front side of the protrusion 11, and the second magnetic block 5 is arranged on the rear side of the cover plate 2. When the card block 21 of the cover plate 2 is inserted into the corresponding card slot 12, the first magnetic block 4 fits with the second magnetic block 5. The cover plate 2 and the shell 1 are attracted by the magnetic force of the first magnetic block 4 and the second magnetic block 5, so as to achieve the purpose of preliminary fixation, further prevent the cover plate 2 from being offset after positioning, and facilitate the assembly between the shell 1 and the cover plate 2, thereby improving the assembly efficiency.

[0042] In some embodiments of the present application, multiple threaded holes 15 are formed at both ends of the housing 1, through holes 23 are formed at positions corresponding to the threaded holes 15 on the cover plate 2, and bolts 6 are threadedly connected to the threaded holes 15 through the through holes 23 to fix the cover plate 2 to the housing 1. Specifically, six threaded holes 15 are formed on both side end faces of the housing 1, four of which are distributed on the end face of the housing 1, and two threaded holes 15 are distributed on the inner walls of the two slots 12. Through holes 23 are formed at positions corresponding to the six threaded holes 15 on the cover plate 2, and bolts 6 are formed in the through holes 23. The bolts 6 are threadedly connected to the threaded holes 15 through the through holes 23 to fix the cover plate 2 to the housing 1, and the assembly is completed.

[0043] In some embodiments of the present application, the ends of the threaded holes 15 are provided with a sink 16 along the edge, and the cover plate 2 is provided with a boss 24 that can be inserted into and matched with the sink 16, and the boss 24 is provided along the edge of the through hole 23. Specifically, when the block 21 of the cover plate 2 is fully inserted into the slot 12 of the convex portion 11, the boss 24 of the cover plate 2 is aligned with the sink 16 of the threaded hole 15 at the corresponding position, and the boss 24 is inserted into the sink 16 to match, and the threaded hole 15 is further aligned with the through hole 23 of the cover plate 2, ensuring a good positioning effect, facilitating the bolt 6 to pass through the through hole 23 and connect with the threaded hole 15, and improving assembly efficiency.

[0044] In some embodiments of the present application, the elastic member 34 is a compression spring. The elastic member 34 can also be configured as an elastic sheet.

[0045] According to the disclosure and teaching of the above description, the technicians in the field of the utility model can also change and modify the above implementation. Therefore, the utility model is not limited to the above specific implementation, and any obvious improvement, replacement or modification made by the technicians in this field on the basis of the utility model belongs to the protection scope of the utility model. In addition, although some specific terms are used in this specification, these terms are only for the convenience of explanation and do not constitute any limitation to the utility model.

Claims

1. A spliced ​​charger housing structure, characterized in that: include: A shell body, wherein the shell has a receiving cavity with two open ends, and both ends of the shell partially protrude along the axial direction to form a convex portion, and the convex portion has a clamping groove; At least two cover plates are provided, and the two cover plates are respectively located at two ends of the shell, and are used to close the accommodating cavity. The cover plates are both provided with a card block that can be inserted into the card slot; A positioning assembly, comprising a positioning shaft and an elastic member, wherein both ends of the housing are provided with a slide groove, the positioning shaft can be slidably arranged in the slide groove, the elastic member is located in the slide groove, and both ends of the elastic member are respectively connected to the bottom of the slide groove and the positioning shaft, and the cover plate is provided with a positioning groove for inserting the positioning shaft for positioning; Both ends of the shell body are provided with movable grooves connected with the slide groove, and the positioning shaft has an adjusting part, which protrudes outward through the movable groove, and the positioning shaft is slid through the adjusting part.

2. A spliced ​​charger housing structure according to claim 1, characterized in that: The outer end edges of the positioning shafts are all provided with chamfers to form inclined surfaces.

3. A spliced ​​charger housing structure according to claim 2, characterized in that: A plurality of convex strips are arranged on one side of the adjusting portion away from the positioning axis, and the plurality of convex strips are evenly distributed at intervals.

4. The spliced ​​charger housing structure according to claim 1, characterized in that: Both corners of the outer end of the clamping block are provided with rounded corners to form an arc-shaped surface.

5. The spliced ​​charger housing structure according to claim 4, characterized in that: There are at least two card slots, which are symmetrically distributed on one side of the convex portion, and card blocks are arranged at positions on the cover plate corresponding to the card slots.

6. A spliced ​​charger housing structure according to any one of claims 1 to 5, characterized in that: It also includes a first magnetic block and a second magnetic block with opposite polarities, wherein the first magnetic block is arranged on the protrusion, and the second magnetic block is arranged on a side of the cover plate facing the protrusion, and the first magnetic block cooperates with the second magnetic block.

7. The spliced ​​charger housing structure according to claim 6, characterized in that: The elastic member is a compression spring.