High vacuum distillation system
By designing a high-vacuum distillation system, the combination of rotating shaft, anti-sputtering mesh plate, floating enclosure plate and spiral conveying bracket is solved, and the problem of liquid sputtering and non-target substance boiling in the production process of the vacuum distillation kettle is improved, and the purity of the product and the effectiveness of the device are improved.
Patent Information
- Application Number
- CN202421384427.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the production process of existing vacuum distillation kettles, when the material contains solid substances and high boiling points, it needs to be repaired and cleaned intermittently. When the distilled liquid is heated to the boiling point, it produces a large number of bubbles, resulting in liquid sputtering and boiling of non-target substances, reducing product purity.
A high vacuum distillation system is designed, including a rotating shaft, anti-sputtering mesh plate, floating enclosure plate and screw conveying bracket. Through the synergy of these components, the distilled liquid is prevented from sputtering, and the degree of chaos and heating uniformity of the distilled liquid is improved.
It effectively prevents distilled liquid from sputtering onto the inner wall of the heating dish, reduces boiling of non-target substances, improves product purity, and enhances the use effect of the device.
Smart Images

Figure CN222657794U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of high vacuum distillation kettles, in particular to a high vacuum distillation system. Background Art
[0002] Vacuum distillation, also known as "reduced pressure distillation", is one of the distillation methods. It is carried out under reduced pressure. It is generally used to separate substances that are easy to decompose or polymerize when heated to boiling under normal pressure or combined with other distillation methods (such as steam distillation) to reduce the distillation temperature. It is commonly used in chemical, petroleum and other industries. The distillation method is a separation method that utilizes the differences in certain physical properties of the components of the distillate, and the vacuum distillation kettle is a kettle used for vacuum distillation. It is mainly designed to solve the problem that the existing distillation kettle needs to be intermittently inspected and cleaned when the material contains solids and high-boiling-point substances during the production process. At present, when the vacuum distillation kettle is used, when the distillation liquid inside the vacuum distillation kettle is heated to the boiling point, a large number of bubbles will be violently generated inside the distillation liquid. These bubbles will burst at the liquid surface. When the bubbles burst, some distillation liquid will be splashed, causing these distillation liquids to be adsorbed on the inner wall of the vacuum distillation kettle heating dish. Because the inner wall of the vacuum distillation kettle heating dish is at a high temperature under the action of the heating plate, and the amount of distillation liquid is small, the non-target substances of the distillation liquid are easily reached The boiling point, non-target steam is generated, and the purity of the collected product is reduced. Utility Model Content
[0003] The utility model aims to provide a high vacuum distillation system.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] The high vacuum distillation system of the utility model comprises a high vacuum distillation kettle body:
[0006] A rotating shaft, which is arranged at the upper end inside the main body of the high vacuum distillation kettle, the main body of the high vacuum distillation kettle is rotatably connected to the rotating shaft through bearings, limiting bosses are arranged on both sides of the rotating shaft, the limiting bosses and the rotating shaft are arranged as an integrally formed structure, rotating stirring brackets are installed on both sides of the rotating shaft, the rotating stirring brackets are welded to the rotating shaft, an anti-sputtering mesh plate is installed on the outside of the rotating shaft, the anti-sputtering mesh plate is slidably connected to the limiting bosses through a slot, a floating enclosure is installed at the lower end of the anti-sputtering mesh plate, and the floating enclosure is fixedly connected to the anti-sputtering mesh plate;
[0007] A waste discharge pipe is arranged at the lower end of the high vacuum distillation kettle body, the high vacuum distillation kettle body is welded to the waste discharge pipe, a spiral conveying bracket is installed at the lower end of the outer part of the rotating shaft, and the spiral conveying bracket is welded to the rotating shaft.
[0008] Furthermore, a cold water tank is installed at the upper end of the exterior of the high vacuum distillation kettle body, and the cold water tank is welded to the high vacuum distillation kettle body. A collecting box is installed at the lower end of the cold water tank, and the collecting box is welded to the high vacuum distillation kettle body. Threaded condensers are provided on the exterior of the cold water tank and the collecting box, and the lower ends of the threaded condensers are embedded in the interior of the collecting box, and the upper ends of the threaded condensers are embedded in the interior of the high vacuum distillation kettle body.
[0009] Furthermore, a heating dish is installed at the lower end of the high vacuum distillation kettle body, and the heating dish is welded to the high vacuum distillation kettle body. A heating plate is installed on the inner wall of the lower end of the high vacuum distillation kettle body, and the heating plate is fixedly connected to the high vacuum distillation kettle body.
[0010] Furthermore, a supporting leg is installed at the lower end of the high vacuum distillation kettle body, and the supporting leg is welded to the high vacuum distillation kettle body.
[0011] Furthermore, a driving motor is installed at the upper end of the high vacuum distillation kettle body, the driving motor is connected to the high vacuum distillation kettle body by screws, and the driving motor is connected to the rotating shaft by a coupling.
[0012] Furthermore, a material filling valve pipeline is installed on one side of the upper end of the high vacuum distillation kettle body, and the material filling valve pipeline is welded to the high vacuum distillation kettle body. A vacuum pumping pipeline is installed on the other side of the upper end of the high vacuum distillation kettle body, and the vacuum pumping pipeline is welded to the high vacuum distillation kettle body.
[0013] Furthermore, an internal heat insulation layer is installed at the upper end of the high vacuum distillation kettle body, and the internal heat insulation layer is fixedly connected to the high vacuum distillation kettle body.
[0014] In the above technical scheme, the high vacuum distillation system provided by the utility model has the following beneficial effects:
[0015] 1. Installing the anti-splashing screen can prevent a large number of bubbles from being generated inside the distilled liquid and from splashing onto the inner wall of the heating dish when the bubbles burst at the liquid surface, thus preventing the non-target substances in the distilled liquid from reaching the boiling point and generating non-target steam, which in turn reduces the purity of the collected product, enhances the use effect of the device, and is conducive to improving product quality;
[0016] 2. Installing a floating enclosure can float on the upper end of the distilled liquid, so that the anti-splashing mesh plate can always float above the distilled liquid, ensuring the functionality of the device is complete. Installing a spiral conveying bracket can allow the rotating stirring bracket to transport the distilled liquid upward when stirring the distilled liquid, thereby increasing the degree of confusion of the distilled liquid and making the distilled liquid heated more evenly. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0018] Figure 1 This is a schematic diagram of the internal three-dimensional structure in the high vacuum distillation system;
[0019] Figure 2 It is a three-dimensional top-down view of a high vacuum distillation system;
[0020] Figure 3 This is a diagram showing the matching relationship between the anti-sputtering screen and the limiting boss in the high vacuum distillation system;
[0021] Figure 4 This is a position distribution diagram of the threaded condenser inside the cold water tank and the collecting box in the high vacuum distillation system.
[0022] In the figure: high vacuum distillation kettle body 1, heating plate 2, heating dish 3, internal insulation layer 4, rotating shaft 5, threaded condenser 6, cold water tank 7, collecting box 8, driving motor 9, material filling valve pipeline 10, limiting boss 11, rotating stirring bracket 12, spiral conveying bracket 13, waste discharge pipeline 14, supporting legs 15, vacuum pipeline 16, anti-splashing mesh plate 17, floating enclosure 18. DETAILED DESCRIPTION
[0023] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0024] Reference Figure 1-4 The utility model provides an embodiment: a high vacuum distillation system, including a high vacuum distillation kettle body 1:
[0025] The rotating shaft 5 is arranged at the upper end of the high vacuum distillation kettle body 1, and the high vacuum distillation kettle body 1 is rotatably connected with the rotating shaft 5 through a bearing. Limiting bosses 11 are arranged on both sides of the rotating shaft 5, and the limiting bosses 11 and the rotating shaft 5 are arranged as an integrally formed structure. Rotating stirring brackets 12 are installed on both sides of the rotating shaft 5, and the rotating stirring brackets 12 are welded and connected to the rotating shaft 5. An anti-splashing mesh plate 17 is installed on the outside of the rotating shaft 5. The installation of the anti-splashing mesh plate 17 can prevent a large number of bubbles generated inside the distilled liquid from being splashed when the bubbles burst at the liquid surface. On the inner wall of the heating dish 3, non-target substances in the distilled liquid are prevented from reaching the boiling point and generating non-target steam, which in turn leads to a decrease in the purity of the collected product, thereby enhancing the use effect of the device and improving the product quality. The anti-splashing mesh plate 17 is connected to the limiting boss 11 by sliding up and down through a card slot. A floating enclosure 18 is installed at the lower end of the anti-splashing mesh plate 17. The floating enclosure 18 can float on the upper end of the distilled liquid, so that the anti-splashing mesh plate 17 can always float above the distilled liquid, ensuring the integrity of the device functionality. The floating enclosure 18 is fixedly connected to the anti-splashing mesh plate 17;
[0026] A waste discharge pipe 14 is arranged at the lower end of the high vacuum distillation kettle body 1. The high vacuum distillation kettle body 1 is welded to the waste discharge pipe 14. A spiral conveying bracket 13 is installed at the lower end of the outside of the rotating shaft 5. The installation of the spiral conveying bracket 13 can enable the rotating stirring bracket 12 to stir the distilled liquid while the spiral conveying bracket 13 transports the distilled liquid upward, thereby increasing the degree of disorder of the distilled liquid and making the distilled liquid heated more evenly. The spiral conveying bracket 13 is welded to the rotating shaft 5.
[0027] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4A cold water tank 7 is installed at the upper end of the exterior of the high vacuum distillation kettle main body 1, and the cold water tank 7 is welded to the high vacuum distillation kettle main body 1. A collecting box 8 is installed at the lower end of the cold water tank 7, and the collecting box 8 is welded to the high vacuum distillation kettle main body 1. Threaded condensers 6 are arranged on the exterior of the cold water tank 7 and the collecting box 8. The threaded condensers 6 can allow the target steam to enter the interior thereof. The threaded condensers 6 cooperate with the cold water in the cold water tank 7 to allow the target steam to be cooled and liquefied into liquid, which is convenient for the staff to collect. The lower end of the threaded condenser 6 is embedded in the interior of the collecting box 8, and the upper end of the threaded condenser 6 is embedded in the interior of the high vacuum distillation kettle main body 1. A heating dish 3 is installed at the lower end of the interior of the high vacuum distillation kettle main body 1, and the heating dish 3 is welded to the high vacuum distillation kettle main body 1. A heating plate 2 is installed on the inner wall of the lower end of the high vacuum distillation kettle main body 1. The heating plate 2 is fixedly connected to the high vacuum distillation kettle body 1, a supporting leg 15 is installed at the lower end of the high vacuum distillation kettle body 1, and the supporting leg 15 is welded to the high vacuum distillation kettle body 1, a driving motor 9 is installed at the upper end of the high vacuum distillation kettle body 1, and the driving motor 9 is connected to the high vacuum distillation kettle body 1 by screws, and the driving motor 9 is connected to the rotating shaft 5 by a coupling, a material filling valve pipeline 10 is installed on one side of the upper end of the high vacuum distillation kettle body 1, and the material filling valve pipeline 10 is welded to the high vacuum distillation kettle body 1, a vacuum pumping pipeline 16 is installed on the other side of the upper end of the high vacuum distillation kettle body 1, and the vacuum pumping pipeline 16 is welded to the high vacuum distillation kettle body 1, an internal heat insulation layer 4 is installed at the upper end of the high vacuum distillation kettle body 1, and the internal heat insulation layer 4 is fixedly connected to the high vacuum distillation kettle body 1.
[0028] The specific use process of the utility model is as follows: the staff connects the external vacuum pump of the device to the upper end of the vacuum pipe 16 through a pipeline, and then the staff adds the distilled liquid into the heating dish 3 through the material filling valve pipe 10, and then the staff closes the material filling valve pipe 10, and then the staff starts the vacuum pump to evacuate the inside of the device, and then the heating plate 2 heats the distilled liquid in the heating dish 3, and at the same time drives the motor 9 to rotate the rotating stirring bracket 12, the spiral conveying bracket 13, the anti-splashing mesh plate 17 and the floating enclosure 18 through the rotating shaft 5. When a large number of bubbles are generated in the distilled liquid and burst at the liquid surface, the distilled liquid will splash to the lower end of the anti-splashing mesh plate 17 to prevent the distilled liquid from splashing onto the inner wall of the heating dish 3, preventing non-target substances in the distilled liquid from reaching the boiling point and generating non-target steam. When the rotating stirring bracket 12 stirs the distilled liquid, the spiral conveying bracket 13 rotates to transport the distilled liquid upward, thereby increasing the degree of chaos of the distilled liquid and making the distilled liquid heated more evenly.
[0029] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A high vacuum distillation system, comprising a high vacuum distillation kettle body (1), characterized in that: A rotating shaft (5) is arranged at the upper end of the high vacuum distillation kettle body (1); the high vacuum distillation kettle body (1) is rotatably connected to the rotating shaft (5) via a bearing; both sides of the rotating shaft (5) are provided with a limiting boss (11); the limiting boss (11) and the rotating shaft (5) are provided as an integral structure; both sides of the rotating shaft (5) are provided with a rotating stirring bracket (12); the rotating stirring bracket (12) is welded to the rotating shaft (5); an anti-sputtering mesh plate (17) is installed on the outside of the rotating shaft (5); the anti-sputtering mesh plate (17) is slidably connected to the limiting boss (11) via a slot; a floating enclosure (18) is installed at the lower end of the anti-sputtering mesh plate (17); the floating enclosure (18) is fixedly connected to the anti-sputtering mesh plate (17); A waste discharge pipe (14) is arranged at the lower end of the high vacuum distillation kettle body (1), and the high vacuum distillation kettle body (1) is welded to the waste discharge pipe (14). A spiral conveying bracket (13) is installed at the lower end of the outside of the rotating shaft (5), and the spiral conveying bracket (13) is welded to the rotating shaft (5).
2. The high vacuum distillation system according to claim 1, characterized in that: A cold water tank (7) is installed at the upper end of the exterior of the high vacuum distillation kettle body (1), and the cold water tank (7) is welded to the high vacuum distillation kettle body (1). A collecting box (8) is installed at the lower end of the cold water tank (7), and the collecting box (8) is welded to the high vacuum distillation kettle body (1). The exteriors of the cold water tank (7) and the collecting box (8) are both provided with a threaded condenser (6), and the lower end of the threaded condenser (6) is embedded in the interior of the collecting box (8), and the upper end of the threaded condenser (6) is embedded in the interior of the high vacuum distillation kettle body (1).
3. The high vacuum distillation system according to claim 1, characterized in that: A heating dish (3) is installed at the lower end of the high vacuum distillation kettle body (1), and the heating dish (3) is welded to the high vacuum distillation kettle body (1). A heating plate (2) is installed on the inner wall of the lower end of the high vacuum distillation kettle body (1), and the heating plate (2) is fixedly connected to the high vacuum distillation kettle body (1).
4. The high vacuum distillation system according to claim 1, characterized in that: A support leg (15) is installed at the lower end of the high vacuum distillation kettle body (1), and the support leg (15) is welded to the high vacuum distillation kettle body (1).
5. The high vacuum distillation system according to claim 1, characterized in that: A driving motor (9) is installed at the upper end of the high vacuum distillation kettle body (1); the driving motor (9) is connected to the high vacuum distillation kettle body (1) via screws; and the driving motor (9) is connected to the rotating shaft (5) via a coupling.
6. The high vacuum distillation system according to claim 1, characterized in that: A material filling valve pipeline (10) is installed on one side of the upper end of the high vacuum distillation kettle body (1), and the material filling valve pipeline (10) is welded to the high vacuum distillation kettle body (1). A vacuum pumping pipeline (16) is installed on the other side of the upper end of the high vacuum distillation kettle body (1), and the vacuum pumping pipeline (16) is welded to the high vacuum distillation kettle body (1).
7. The high vacuum distillation system according to claim 1, characterized in that: An internal heat insulation layer (4) is installed at the upper end of the high vacuum distillation kettle body (1), and the internal heat insulation layer (4) is fixedly connected to the high vacuum distillation kettle body (1).