High polymer material raw material mixing device with raw material screening structure

By designing a polymer material raw material mixing device with a raw material screening structure, the uneven mixing problem caused by inconsistent raw material particle size in the existing device is solved, and uniform screening and efficient mixing of raw materials are achieved.

CN222658358UActive Publication Date: 2025-03-25SHANDONG YINGSU NEW MATERIALS CO LTD

Patent Information

Application Number
CN202421683870.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-03-25
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing polymer material raw material mixing and agitation devices require consistent raw material particle size when mixing, lack of raw material screening structure, resulting in uneven mixing and a decrease in stirring rate.

Method used

A polymer material raw material mixing device with a raw material screening structure is designed, including a mixing tank and a screening box. The screening box is installed on the top of the mixing tank and a screening device is installed inside. The screening device consists of a screening unit and a feeding unit. The screening unit includes a vibrating screening plate and a driving motor to screen raw materials through vibration and rotational actions.

Benefits of technology

It realizes uniform screening and efficient mixing of raw materials, improves mixing and stirring rate and mixing uniformity, and does not require manpower to load, making operation more convenient and fast.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of high polymer material processing, and particularly relates to a high polymer material raw material mixing device with a raw material screening structure, which comprises a mixing tank and a screening box, the screening box is mounted at the top of the mixing tank, a screening device is arranged in the screening box, and a mixing device is arranged in the mixing tank. According to the high polymer material raw material mixing device with the raw material screening structure, when raw materials fall on a screening plate, a driving motor is started to drive a rotating shaft to rotate in a fixed bearing, so that an arc-shaped impact plate is driven to rotate to impact the screening plate, and the screening plate is driven to vibrate up and down on a vibration spring; and a mixing motor is started to drive a stirring shaft to rotate in a sealing bearing, so that a stirring rod on the stirring shaft is driven to rotate, and the raw materials in the mixing tank are mixed and stirred.
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Description

Technical Field

[0001] The utility model relates to the technical field of polymer material processing, in particular to a polymer material raw material mixing device with a raw material screening structure. Background Art

[0002] During the manufacturing process of polymer materials, various raw materials need to be mixed first, but the existing polymer material raw material mixing devices have certain disadvantages when used. First, when mixing and stirring the polymer material raw materials, it is inconvenient to disassemble the stirring tank, which is not conducive to the maintenance of the stirring tank or the replacement of damaged parts. In addition, the polymer material raw materials often contain large particles, which reduces the mixing and stirring rate and makes the polymer material raw materials mixed unevenly.

[0003] For example, Chinese patent publication No. CN213408524U discloses a polymer raw material mixing and stirring device. When the parts in the stirring tank need to be repaired or replaced, the bolts are first separated from the small holes, and then the stirring tank body is pulled upward by the handle until the stirring tank body and the lower tank body are completely separated and the interior is completely exposed. Then, repair or replacement of damaged parts can be carried out, which is more convenient. The disassembly process between the lower tank body and the stirring tank body is more convenient, which is conducive to separate maintenance of the stirring tank. By providing a rotating rod, a support plate and a second motor, when the polymer raw material enters the stirring tank through the feed port, the rotating rod is acted on by the second motor, so that the second motor drives the rotating rod to rotate together, which has a good crushing effect on large solid particles in the polymer raw material, and is conducive to accelerating the mixing and stirring rate of the polymer raw material.

[0004] However, the polymer material raw material mixing and stirring device in the above application requires that the particle sizes of the raw materials be roughly consistent when mixing the raw materials. Therefore, the raw materials need to be screened before mixing and stirring.

[0005] For this reason, we urgently need to provide a polymer material raw material mixing device with a raw material screening structure. Utility Model Content

[0006] The purpose of the utility model is to provide a polymer material raw material mixing device with a raw material screening structure to solve the problem that the polymer material raw material mixing and stirring device proposed in the above background technology requires that the particle sizes of the raw materials be roughly consistent when mixing the raw materials, but the device is not provided with a corresponding mechanism.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a polymer material raw material mixing device with a raw material screening structure, comprising a mixing tank and a screening box, the screening box is installed on the top of the mixing tank, a screening device is arranged inside the screening box, and a mixing device is arranged inside the mixing tank.

[0008] The screening device comprises a screening unit and a feeding unit.

[0009] The screening unit includes a mounting block, a vibration spring, a screening plate, and a vibration assembly. The four mounting blocks are respectively installed on the left and right ends of the front and rear sides of the interior of the screening box. The four vibration springs are respectively fixedly connected to the top of the mounting blocks. The screening plate is fixedly connected to the top of the vibration spring, and screening holes are evenly opened on its upper surface. The vibration assembly is installed on the right outer surface of the screening box.

[0010] A further improvement is that the vibration assembly includes a drive motor, a fixed bearing, a rotating shaft, and an arc-shaped impact plate. The drive motor is installed on the right outer surface of the screening box, the fixed bearing is installed inside the right outer surface of the screening box, the rotating shaft is connected to the output end of the drive motor and is rotatably connected to the inside of the fixed bearing, and the arc-shaped impact plate is fixedly connected to the left end of the rotating shaft. When the raw material falls on the screening plate, the drive motor is started to drive the rotating shaft to rotate inside the fixed bearing, thereby driving the arc-shaped impact plate to rotate and impact the screening plate, thereby driving the screening plate to vibrate up and down on the vibration spring, thereby screening the raw material on the screening plate.

[0011] A further improvement is that the feeding unit includes a feeding pipe, a feeding hopper, a feeding assembly, and a delivery pipe. The feeding pipe is installed on the right side of the mixing tank, the feeding hopper is fixedly connected to the bottom right side of the feeding pipe, the feeding assembly is installed inside the feeding pipe, and the delivery pipe is fixedly connected to the left top of the feeding pipe, and its left end extends into the interior of the screening box.

[0012] A further improvement is that the feeding assembly includes a lifting motor, a rotating shaft, and a lifting auger. The lifting motor is installed at the top center of the feeding pipe, the rotating shaft is connected to the output end of the lifting motor, and its bottom extends into the inner bottom of the feeding pipe. The lifting auger is installed on the outer surface of the rotating shaft. The raw materials are poured into the interior of the feeding hopper, and then the lifting motor is started to drive the rotating shaft to rotate, thereby driving the lifting auger on the rotating shaft to rotate and send the raw materials through the feeding pipe to the top of the feed pipe and discharge them into the interior of the screening box for screening. No manual loading is required, which is more convenient and quick.

[0013] A further improvement is that the bottom of the screening box is an oblique cone structure, the left outer surface of the screening box is fixedly connected to the slag discharge pipe, the feed pipe is fixedly connected to the bottom of the screening box, and its bottom extends into the interior of the mixing tank. The screening box with an oblique cone structure is more convenient for discharging, and the screened raw materials are fed into the interior of the mixing tank through the feed pipe, while raw materials with larger particles are discharged through the slag discharge pipe during the vibration screening process.

[0014] A further improvement is that the mixing device includes a mixing motor, a sealed bearing, a stirring shaft, a stirring rod, a discharge pipe, and an electric sealing valve. The mixing motor is installed at the top center of the mixing tank, the sealed bearing is installed inside the top center of the mixing tank, the stirring shaft is connected to the output end of the mixing motor and is rotatably connected to the inside of the sealed bearing, and its bottom extends into the inside of the mixing tank. Five groups of stirring rods are vertically and equidistantly fixed to the outer surface of the stirring shaft, the discharge pipe is fixedly connected to the bottom center of the mixing tank, and the electric sealing valve is installed on the outside of the discharge pipe. Starting the mixing motor drives the stirring shaft to rotate inside the sealed bearing, thereby driving the stirring rod on the stirring shaft to rotate, thereby mixing and stirring the raw materials inside the mixing tank. After the raw materials are mixed, the electric sealing valve is started to discharge the raw materials through the discharge pipe.

[0015] A further improvement is that an observation window is installed on the front of the mixing tank, and the observation window is made of transparent tempered glass. The mixing status of the raw materials inside the mixing tank can be observed in real time through the observation window.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The polymer material mixing device with a raw material screening structure, when the raw material falls on the screening plate, the driving motor is started to drive the rotating shaft to rotate inside the fixed bearing, thereby driving the arc-shaped impact plate to rotate and impact the screening plate, thereby driving the screening plate to vibrate up and down on the vibration spring, thereby screening the raw materials on the screening plate.

[0018] 2. The polymer material mixing device with a raw material screening structure pours the raw materials into the interior of the upper hopper, then starts the lifting motor to drive the rotating shaft to rotate, thereby driving the lifting auger on the rotating shaft to rotate and send the raw materials through the feeding pipe to the top of the feeding pipe and discharge them into the interior of the screening box for screening. No manual loading is required, which is more convenient and quick.

[0019] 3. The polymer material raw material mixing device with a raw material screening structure starts the mixing motor to drive the stirring shaft to rotate inside the sealed bearing, thereby driving the stirring rod on the stirring shaft to rotate, thereby mixing and stirring the raw materials inside the mixing tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1This is a front view structural schematic diagram of the utility model;

[0021] Figure 2 This is a schematic diagram of an independent cross-sectional structure of a screening unit of the utility model;

[0022] Figure 3 This is an independent cross-sectional structural diagram of the feeding unit of the utility model;

[0023] Figure 4 It is a schematic diagram of an independent cross-sectional structure of the mixing device of the utility model.

[0024] In the figure: 1. mixing tank; 2. screening box; 301. mounting block; 302. vibration spring; 303. screening plate; 304. vibration assembly; 3041. driving motor; 3042. fixed bearing; 3043. rotating shaft; 3044. arc impact plate; 305. feeding pipe; 306. feeding hopper; 307. feeding assembly; 3071. lifting motor; 3072. rotating shaft; 3073. lifting auger; 308. feeding pipe; 309. slag discharge pipe; 310. feeding pipe; 401. mixing motor; 402. sealing bearing; 403. stirring shaft; 404. stirring rod; 405. discharge pipe; 406. electric sealing valve; 5. observation window. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 4 , the utility model provides a technical solution: Example

[0027] A polymer material mixing device with a raw material screening structure comprises a mixing tank 1 and a screening box 2, wherein the screening box 2 is installed on the top of the mixing tank 1, a screening device is arranged inside the screening box 2, and a mixing device is arranged inside the mixing tank 1.

[0028] The screening device comprises a screening unit.

[0029] The screening unit includes a mounting block 301, a vibration spring 302, a screening plate 303, and a vibration assembly 304. The four mounting blocks 301 are respectively installed at the left and right ends of the front and rear sides of the interior of the screening box 2. The four vibration springs 302 are respectively fixedly connected to the top of the mounting blocks 301. The screening plate 303 is fixedly connected to the top of the vibration spring 302, and screening holes are evenly opened on its upper surface. The vibration assembly 304 is installed on the right outer surface of the screening box 2.

[0030] The vibration assembly 304 includes a driving motor 3041, a fixed bearing 3042, a rotating shaft 3043, and an arc-shaped impact plate 3044. The driving motor 3041 is installed on the right outer surface of the screening box 2, the fixed bearing 3042 is installed inside the right outer surface of the screening box 2, the rotating shaft 3043 is connected to the output end of the driving motor 3041, and is rotatably connected to the inside of the fixed bearing 3042, and the arc-shaped impact plate 3044 is fixedly connected to the left end of the rotating shaft 3043. When the raw material falls on the screening plate 303, the driving motor 3041 is started to drive the rotating shaft 3043 to rotate inside the fixed bearing 3042, thereby driving the arc-shaped impact plate 3044 to rotate and impact the screening plate 303, thereby driving the screening plate 303 to vibrate up and down on the vibration spring 302, thereby screening the raw material on the screening plate 303.

[0031] The bottom of the screening box 2 is an oblique cone structure. The left outer surface of the screening box 2 is fixedly connected to the slag discharge pipe 309. The feed pipe 310 is fixedly connected to the bottom of the screening box 2, and its bottom extends into the interior of the mixing tank 1. The oblique cone structure of the screening box 2 is more convenient for discharging. The screened raw materials are fed into the interior of the mixing tank 1 through the feed pipe 310, and the raw materials with larger particles are discharged through the slag discharge pipe 309 during the vibration screening process.

[0032] The mixing device includes a mixing motor 401, a sealed bearing 402, a stirring shaft 403, a stirring rod 404, a discharge pipe 405, and an electric sealing valve 406. The mixing motor 401 is installed at the top center of the mixing tank 1, the sealed bearing 402 is installed inside the top center of the mixing tank 1, the stirring shaft 403 is connected to the output end of the mixing motor 401, and is rotatably connected to the inside of the sealed bearing 402, and its bottom extends into the inside of the mixing tank 1, five groups of stirring rods 404 are vertically and equidistantly fixed to the outer surface of the stirring shaft 403, the discharge pipe 405 is fixedly connected to the bottom center of the mixing tank 1, and the electric sealing valve 406 is installed on the outside of the discharge pipe 405. Starting the mixing motor 401 drives the stirring shaft 403 to rotate inside the sealed bearing 402, thereby driving the stirring rod 404 on the stirring shaft 403 to rotate, thereby mixing and stirring the raw materials inside the mixing tank 1. After the raw materials are mixed, the electric sealing valve 406 is started to discharge the raw materials through the discharge pipe 405.

[0033] An observation window 5 is installed on the front of the mixing tank 1. The observation window 5 is made of transparent tempered glass. The mixing status of the raw materials inside the mixing tank 1 can be observed in real time through the observation window 5. Example

[0034] On the basis of Example 1, the screening device includes a feeding unit, which includes a feeding pipe 305, a feeding hopper 306, a feeding assembly 307, and a delivery pipe 308. The feeding pipe 305 is installed on the right side of the mixing tank 1, the feeding hopper 306 is fixedly connected to the right side of the bottom of the feeding pipe 305, the feeding assembly 307 is installed inside the feeding pipe 305, and the delivery pipe 308 is fixedly connected to the left top of the feeding pipe 305, and its left end extends into the interior of the screening box 2.

[0035] The feeding assembly 307 includes a lifting motor 3071, a rotating shaft 3072, and a lifting auger 3073. The lifting motor 3071 is installed at the top center of the feeding tube 305. The rotating shaft 3072 is connected to the output end of the lifting motor 3071, and its bottom extends into the inner bottom of the feeding tube 305. The lifting auger 3073 is installed on the outer surface of the rotating shaft 3072.

[0036] Pour the raw materials into the interior of the upper hopper 306, then start the lifting motor 3071 to drive the rotating shaft 3072 to rotate, thereby driving the lifting auger 3073 on the rotating shaft 3072 to rotate and deliver the raw materials through the feeding pipe 305 to the top feed pipe 308 and discharge them into the interior of the screening box 2 for screening. No manual loading is required, which is more convenient and quick.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A polymer material raw material mixing device with a raw material screening structure, comprising a mixing tank (1) and a screening box (2), wherein the screening box (2) is installed on the top of the mixing tank (1), characterized in that: The screening box (2) is provided with a screening device inside, and the mixing tank (1) is provided with a mixing device inside; The screening device comprises a screening unit and a feeding unit; The screening unit comprises a mounting block (301), a vibration spring (302), a screening plate (303), and a vibration assembly (304); four mounting blocks (301) are respectively mounted on the left and right ends of the front and rear sides of the screening box (2); four vibration springs (302) are respectively fixedly connected to the top of the mounting blocks (301); the screening plate (303) is fixedly connected to the top of the vibration spring (302), and screening holes are evenly opened on its upper surface; and the vibration assembly (304) is mounted on the right outer surface of the screening box (2).

2. A polymer material mixing device with a raw material screening structure according to claim 1, characterized in that: The vibration assembly (304) comprises a driving motor (3041), a fixed bearing (3042), a rotating shaft (3043), and an arc-shaped impact plate (3044); the driving motor (3041) is mounted on the right outer surface of the screening box (2); the fixed bearing (3042) is mounted inside the right outer surface of the screening box (2); the rotating shaft (3043) is connected to the output end of the driving motor (3041) and is rotatably connected to the inside of the fixed bearing (3042); and the arc-shaped impact plate (3044) is fixedly connected to the left end of the rotating shaft (3043).

3. The polymer material mixing device with a raw material screening structure according to claim 2, characterized in that: The feeding unit comprises a feeding pipe (305), a feeding hopper (306), a feeding assembly (307), and a conveying pipe (308); the feeding pipe (305) is installed on the right side of the mixing tank (1); the feeding hopper (306) is fixedly connected to the right side of the bottom of the feeding pipe (305); the feeding assembly (307) is installed inside the feeding pipe (305); the conveying pipe (308) is fixedly connected to the top left side of the feeding pipe (305), and the left end of the conveying pipe (308) extends into the interior of the screening box (2).

4. A polymer material mixing device with a raw material screening structure according to claim 3, characterized in that: The feeding assembly (307) includes a lifting motor (3071), a rotating shaft (3072), and a lifting auger (3073). The lifting motor (3071) is installed at the top center of the feeding tube (305). The rotating shaft (3072) is connected to the output end of the lifting motor (3071), and its bottom extends into the inner bottom of the feeding tube (305). The lifting auger (3073) is installed on the outer surface of the rotating shaft (3072).

5. The polymer material mixing device with a raw material screening structure according to claim 4, characterized in that: The bottom of the screening box (2) is an oblique cone-shaped structure. The left outer surface of the screening box (2) is fixedly connected to a slag discharge pipe (309). The feed pipe (310) is fixedly connected to the bottom of the screening box (2), and its bottom extends into the interior of the mixing tank (1).

6. The polymer material mixing device with a raw material screening structure according to claim 1, characterized in that: The mixing device comprises a mixing motor (401), a sealed bearing (402), a stirring shaft (403), a stirring rod (404), a discharge pipe (405), and an electric sealing valve (406). The mixing motor (401) is installed at the top center of the mixing tank (1), the sealed bearing (402) is installed inside the top center of the mixing tank (1), the stirring shaft (403) is connected to the output end of the mixing motor (401), and is rotatably connected to the inside of the sealed bearing (402), and its bottom extends into the inside of the mixing tank (1), five groups of stirring rods (404) are fixedly connected to the outer surface of the stirring shaft (403) at equal intervals vertically, the discharge pipe (405) is fixedly connected to the bottom center of the mixing tank (1), and the electric sealing valve (406) is installed outside the discharge pipe (405).

7. The polymer material mixing device with a raw material screening structure according to claim 1, characterized in that: An observation window (5) is installed on the front of the mixing tank (1), and the observation window (5) is made of transparent tempered glass.

Citation Information

Patent Citations

  • High polymer material raw material mixing and stirring device

    CN213408524U

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