Hindered phenol antioxidant reaction kettle
By designing a hindered phenol antioxidant reactor with convenient sampling, temperature control and even stirring, the problems of cumbersome sampling operations and poor temperature control in the prior art are solved, and the reaction effect is improved.
Patent Information
- Application Number
- CN202420564179.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-22
AI Technical Summary
The existing hindered phenol antioxidant reactors have cumbersome sampling operations during the reaction between materials and antioxidants and cannot effectively control the reaction temperature, which may affect the reaction effect.
A hindered phenol antioxidant reactor including a reaction sampling assembly, a temperature control assembly and a reaction mixing assembly is designed. The reaction sampling assembly is conveniently sampled through a communication tube and a sealing cover. The temperature control assembly uses a temperature sensor and a heating tube to control the reaction temperature. The reaction mixing assembly achieves even stirring through the motor and gear transmission.
Convenient material sampling and temperature control are realized, the operation process is simplified, the reaction temperature is within the appropriate range, and the reaction effect is improved.
Smart Images

Figure CN222658619U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a hindered phenol antioxidant reaction kettle. Background Art
[0002] Hindered phenol antioxidants are phenolic compounds with a spatially hindered structure. The main types of chain-terminating antioxidants are generally divided into mono-hindered phenols and poly-hindered phenols according to the number of hindered phenol functional groups in the molecule. Hindered phenol antioxidants are the most widely used type on the market. They are a free radical capture antioxidant. As the name suggests, this antioxidant captures free radicals generated when organic matter decomposes, thereby preventing a series of subsequent free radical chain reactions, thereby avoiding the degradation and yellowing of organic molecules.
[0003] In Chinese patent CN220091404U, the utility model provides a reactor for producing high-efficiency antioxidants, which relates to the technical field of reactors, including a reactor mechanism, a cooling mechanism is fixedly provided on the outer wall of the reactor mechanism, a stirring mechanism is provided for rotation inside the reactor mechanism, a feed pipe extending to the top of the cooling mechanism is fixedly provided on the top of the reactor mechanism, a rotating mechanism is provided for rotation inside the cooling mechanism, a circulation mechanism is fixedly provided on the top of the cooling mechanism, the reactor mechanism includes a reactor body, a discharge pipe is fixedly provided on the bottom of the reactor body, a cover plate is movably installed on the top of the reactor body, a pillar is fixedly provided on the top of the cover plate, a first thermometer is fixedly provided on the top of the cover plate, and a support column is fixedly provided on the bottom of the reactor body. In the utility model, the advantages of cold air being convenient for full contact with the equipment, convenient step-by-step cooling to prevent equipment from bursting, etc. are provided.
[0004] The existing hindered phenol antioxidant reactor has the problem that during the reaction between the material and the antioxidant, it may be necessary to take samples to understand the reaction degree of the material, and the reactor charging cover may need to be opened for sampling, which is very cumbersome. At the same time, the temperatures required for the reaction of different materials with the antioxidant may be different, and the reaction temperature cannot be controlled, which may have an adverse effect on the reaction between the material and the antioxidant.
[0005] Therefore, a hindered phenol antioxidant reactor is proposed to solve the above problems. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, the utility model solves the problem that during the reaction process of materials and antioxidants, it may be necessary to take samples in order to understand the reaction degree of the materials, and the charging cover of the reactor may need to be opened for sampling, which is very cumbersome. At the same time, the temperatures required for the reactions of different materials and antioxidants may be different, and the reaction temperature cannot be controlled, which may have an adverse effect on the reaction of the materials and the antioxidant.
[0007] The utility model adopts the following technical solution to solve the technical problem: the utility model discloses a hindered phenol antioxidant reactor, comprising a reactor body, a reaction sampling assembly is arranged on the side of the reactor body, a temperature control assembly is installed on the outer wall of the reactor body, and a reaction mixing assembly is connected to the bottom of the reactor body; the reaction sampling assembly comprises a connecting pipe, a card slot, a sealing cover, a convex point, a control cover, a sealing rubber ring, and a spring, a card slot is arranged on the outer wall of the connecting pipe, a sealing cover is arranged on the top of the connecting pipe, and a convex point is fixedly connected to the inside of the sealing cover, a control cover is arranged on the top of the convex point, a sealing rubber ring is fixedly connected to the outer wall of the control cover, and a spring is installed on the top of the control cover.
[0008] Preferably, the sealing cover is formed into a detachable structure by means of convex points, a slot and a connecting pipe, and the control cover is formed into an elastic structure by means of a spring and a convex point.
[0009] Preferably, the temperature control component includes a temperature sensor, a processor, a telescopic shell, a telescopic inner core, a power supply, a rotating plate, and a control power supply. The side of the temperature sensor is electrically connected to the processor, and the outer wall of the processor is electrically connected to the telescopic shell, and the inside of the telescopic shell is slidably connected to the telescopic inner core. The side of the telescopic inner core is provided with a power supply, and the bottom of the power supply is rotatably connected to the rotating plate, and the side of the rotating plate is installed with a control power supply, and the other side of the control power supply is electrically connected to a heating tube.
[0010] Preferably, the telescopic inner core forms a sliding structure through the telescopic outer shell and the rotating piece, and the rotating piece forms a rotating structure through the power supply and the control power supply.
[0011] Preferably, the reaction mixing assembly comprises a motor, a first gear, a control rod, a second gear, a support seat, a cover plate, a fixed seat, and a ball bearing. The top of the motor is rotatably connected to the first gear, and the outer wall of the first gear is meshed with the control rod, and the side of the control rod is meshed with the second gear. The interior of the second gear is fixedly connected to the support seat, and the bottom of the support seat is fixedly connected to the cover plate, and the bottom of the cover plate is snap-connected to the fixed seat, and the interior of the fixed seat is equipped with a ball bearing.
[0012] Preferably, the reactor body forms a rotating structure through the second gear, the support seat and the fixed seat, and the second gear and the control rod are meshed with each other, and the control rod and the first gear are meshed with each other.
[0013] Preferably, the balls form a rotating structure with the fixing seat through the cover plate, and the balls are arranged at equal angles with respect to the interior of the fixing seat.
[0014] The utility model is beneficial in that:
[0015] 1. The utility model is provided with a reaction sampling assembly. During the reaction process between the material and the antioxidant, the sealing cover can be conveniently removed, so that the reaction degree of the material can be determined by sampling from the reactor body through the connecting pipe. At the same time, when the sealing cover is covered, the control cover can be pushed and pressed against the end surface of the connecting pipe under the action of the spring's own elastic force. At this time, the sealing rubber ring will be squeezed and deformed, so that the sealing here can be ensured. The operation is simple and easy to use;
[0016] 2. The utility model is provided with a temperature control component, which can sense the temperature change in the reactor body through the temperature sensor and transmit it in the form of an electrical signal, so as to control the operation of the heating tube. At the same time, when the temperature is too high, the circuit of the heating tube can be disconnected, so as to ensure that the temperature of the reaction between the material inside the reactor body and the antioxidant is within a suitable range, so as to achieve a better reaction effect;
[0017] 3. The utility model is provided with a reaction mixing component, which can drive the reactor body to rotate through the operation of the motor and the transmission of the gears, so that the materials and antioxidants inside can be evenly mixed, so that the materials can fully react, thereby increasing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model as a whole from the side;
[0020] Figure 2 It is a three-dimensional structural schematic diagram of the reaction sampling assembly of the utility model;
[0021] Figure 3 It is a three-dimensional structural schematic diagram of the temperature control component of the utility model;
[0022] Figure 4 It is a three-dimensional structural schematic diagram of the reaction mixing component of the utility model;
[0023] Figure 5 It is a three-dimensional structural schematic diagram of the fixing seat and the ball part of the utility model.
[0024] In the figure: 1. Reactor body; 2. Reaction sampling assembly; 201. Connecting pipe; 202. Card slot; 203. Sealing cover; 204. Bump; 205. Control cover; 206. Sealing rubber ring; 207. Spring; 3. Temperature control assembly; 301. Temperature sensor; 302. Processor; 303. Telescopic shell; 304. Telescopic inner core; 305. Power supply; 306. Rotating piece; 307. Control power supply; 308. Heating tube; 4. Reaction mixing assembly; 401. Motor; 402. First gear; 403. Control rod; 404. Second gear; 405. Support seat; 406. Cover plate; 407. Fixed seat; 408. Ball. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Embodiment 1
[0027] See also Figure 1 and Figure 2 As shown, a hindered phenol antioxidant reactor comprises a reactor body 1, a reaction sampling assembly 2 is arranged on the side of the reactor body 1, a temperature control assembly 3 is installed on the outer wall of the reactor body 1, and a reaction mixing assembly 4 is connected to the bottom of the reactor body 1; the reaction sampling assembly 2 comprises a connecting pipe 201, a card slot 202, a sealing cover 203, a convex point 204, a control cover 205, a sealing rubber ring 206, and a spring 207. The reaction sampling assembly 2 is convenient for sampling materials during the reaction process, so as to better determine the reaction degree of the materials. The sealing cover 203 is connected to the reaction mixing assembly 4 through the convex point 204, the card slot 202, the sealing cover 203, the convex point 204, the card slot 205, the sealing rubber ring 206, and the spring 207. The groove 202 and the connecting pipe 201 form a detachable structure, and the control cover 205 forms an elastic structure through the spring 207 and the protrusion 204; during the reaction process of the material and the antioxidant, the sealing cover 203 can be easily removed, so that the reaction degree of the material can be determined by sampling from the reactor body 1 through the connecting pipe 201. At the same time, when the sealing cover 203 is covered, the control cover 205 can be pushed and pressed against the end face of the connecting pipe 201 under the action of the elastic force of the spring 207 itself. At this time, the sealing rubber ring 206 will be squeezed and deformed, thereby ensuring the sealing here, and the operation is simple and easy to use.
[0028] See also Figure 1 and Figure 3As shown, a hindered phenol antioxidant reactor, a temperature control component 3, includes a temperature sensor 301, a processor 302, a telescopic shell 303, a telescopic inner core 304, a power supply 305, a rotating piece 306, and a control power supply 307. The temperature control component 3 is convenient for controlling the temperature of the reaction between the material and the hindered phenol antioxidant so that it is within a suitable range. The telescopic inner core 304 forms a sliding structure with the rotating piece 306 through the telescopic shell 303, and the rotating piece 306 forms a rotating structure with the power supply 305 and the control power supply 307; the temperature sensor 301 can sense the temperature change in the reactor body 1 and transmit it in the form of an electrical signal, so that the operation of the heating tube 308 can be controlled. At the same time, when the temperature is too high, the circuit of the heating tube 308 can be disconnected, so as to ensure that the temperature of the reaction between the material and the antioxidant inside the reactor body 1 is within a suitable range, so that the reaction effect is better.
[0029] See also Figure 1 , Figure 4 and Figure 5 As shown, a hindered phenol antioxidant reactor, a reaction mixing component 4, includes a motor 401, a first gear 402, a control rod 403, a second gear 404, a support seat 405, a cover plate 406, a fixed seat 407, and a ball 408. The reaction mixing component 4 can make the material and the hindered phenol antioxidant be fully mixed, thereby increasing the practicality of the device. The reactor body 1 forms a rotating structure through the second gear 404, the support seat 405 and the fixed seat 407, and the second gear 404 and the control rod 403 are meshed with each other, and the control rod 403 and the first gear 402 are meshed with each other. The ball 408 forms a rotating structure through the cover plate 406 and the fixed seat 407, and the ball 408 is arranged at the same angle with respect to the inside of the fixed seat 407; through the operation of the motor 401 and the transmission of the gear, the reactor body 1 can be driven to rotate, so that the material and the antioxidant inside can be evenly mixed, so that the material can fully react, thereby increasing the practicality of the device.
[0030] Working principle: First, add materials and hindered phenol antioxidants to the reactor body 1, sense its internal temperature through the temperature sensor 301, and transmit the signal to the processor 302. By setting a program for the processor 302, when the internal temperature of the reactor body 1 is too low, the processor 302 will transmit it to the telescopic shell 303 in the form of an electrical signal, so that the telescopic inner core 304 extends and pushes the rotating piece 306 to rotate around the power supply 305 and finally touches the control power supply 307. There is an electrical connection between the control power supply 307 and the heating tube 308. At the same time, the power supply 305 can provide electrical energy. At this time, the circuit of the heating tube 308 is connected, so that the inside of the reactor body 1 is heated. When the temperature rises to a certain level, the temperature sensor 301 senses the temperature and transmits it to the processor 302, and the processor 302 controls the telescopic shell 303 in the form of an electrical signal, so that the telescopic inner core 304 retracts into the telescopic shell 303. At this time, the rotating piece 306 automatically Under the action of body gravity, it rotates again, thereby deviating from the control power supply 307, and the circuit of the heating tube 308 can be disconnected, so that the temperature inside the reactor body 1 is within a suitable range. Then, during the reaction process, the motor 401 switch is turned on, and the operation of the motor 401 drives the first gear 402 to rotate. When the first gear 402 is engaged with one end of the control rod 403, the control rod 403 can be moved to one side, and when the first gear 402 is engaged with the other end of the control rod 403, the control rod 403 can be moved to the other side. The control rod 403 is engaged with the second gear 404. The process of the control rod 403 sliding left and right will drive the second gear 404 to rotate left and right, so that the reactor body 1 can be rotated, and then the material inside it and the hindered phenol antioxidant are evenly mixed. At the same time, during the rotation of the support seat 405, the cover plate 406 presses the ball 408 to rotate, and the rotation of the ball 408 will also make the support seat 405 rotate more smoothly;
[0031] Next, when it is necessary to take samples in the reactor body 1 to check the reaction degree of the material during the reaction process, press down and rotate the sealing cover 203. At this time, the control cover 205 squeezes the spring 207 upward, and the protrusion 204 can be detached from the slot 202. At this time, the sealing cover 203 can be disassembled, and samples can be taken from the reactor body 1 through the connecting tube 201. When the sampling is completed, align the protrusion 204 with the slot 202, and press down again and rotate the sealing cover 203. At this time, the connecting tube 201 will press against the sealing rubber ring 206 on the control cover 205. After the sealing cover 203 is installed, the sealing rubber ring 206 will be squeezed and deformed to ensure the sealing here.
[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A hindered phenol antioxidant reactor, characterized in that: It comprises a reactor body (1), a reaction sampling assembly (2) is arranged on the side of the reactor body (1), a temperature control assembly (3) is installed on the outer wall of the reactor body (1), and a reaction mixing assembly (4) is connected to the bottom of the reactor body (1); The reaction sampling assembly (2) comprises a connecting tube (201), a card slot (202), a sealing cover (203), a convex point (204), a control cover (205), a sealing rubber ring (206), and a spring (207). The outer wall of the connecting tube (201) is provided with a card slot (202), and the top of the connecting tube (201) is provided with a sealing cover (203), and the inside of the sealing cover (203) is fixedly connected with a convex point (204), and the top of the convex point (204) is provided with a control cover (205), and the outer wall of the control cover (205) is fixedly connected with a sealing rubber ring (206), and the top of the control cover (205) is installed with a spring (207).
2. The hindered phenol antioxidant reactor according to claim 1, characterized in that: The sealing cover (203) forms a detachable structure through the convex point (204), the clamping groove (202) and the connecting pipe (201), and the control cover (205) forms an elastic structure through the spring (207) and the convex point (204).
3. The hindered phenol antioxidant reactor according to claim 1, characterized in that: The temperature control component (3) comprises a temperature sensor (301), a processor (302), a telescopic shell (303), a telescopic inner core (304), a power supply (305), a rotating piece (306), and a control power supply (307). The side of the temperature sensor (301) is electrically connected to the processor (302), and the outer wall of the processor (302) is electrically connected to the telescopic shell (303), and the inside of the telescopic shell (303) is slidably connected to the telescopic inner core (304), the side of the telescopic inner core (304) is provided with a power supply (305), and the bottom of the power supply (305) is rotatably connected to the rotating piece (306), and the side of the rotating piece (306) is installed with a control power supply (307), and the other side of the control power supply (307) is electrically connected to a heating tube (308).
4. A hindered phenol antioxidant reaction kettle according to claim 3, characterized in that: The telescopic inner core (304) forms a sliding structure through the telescopic outer shell (303) and the rotating piece (306), and the rotating piece (306) forms a rotating structure through the power supply (305) and the control power supply (307).
5. The hindered phenol antioxidant reactor according to claim 1, characterized in that: The reaction mixing assembly (4) comprises a motor (401), a first gear (402), a control rod (403), a second gear (404), a support seat (405), a cover plate (406), a fixed seat (407), and a ball (408). The top of the motor (401) is rotatably connected to the first gear (402), the outer wall of the first gear (402) is meshed with the control rod (403), and the side of the control rod (403) is meshed with the second gear (404). The inside of the second gear (404) is fixedly connected to the support seat (405), the bottom of the support seat (405) is fixedly connected to the cover plate (406), and the bottom of the cover plate (406) is snap-connected to the fixed seat (407), and the inside of the fixed seat (407) is equipped with a ball (408).
6. The hindered phenol antioxidant reaction kettle according to claim 5, characterized in that: The reactor body (1) forms a rotating structure through the second gear (404), the support seat (405) and the fixing seat (407), and the second gear (404) and the control rod (403) are meshed with each other, and the control rod (403) and the first gear (402) are meshed with each other.
7. The hindered phenol antioxidant reaction kettle according to claim 5, characterized in that: The balls (408) form a rotating structure with the cover plate (406) and the fixing seat (407), and the balls (408) are arranged at equal angles inside the fixing seat (407).
Citation Information
Patent Citations
Reaction kettle for producing efficient antioxidant
CN220091404U