Polymerization reaction kettle for producing polycarboxylate superplasticizer

By designing a polymerization reactor with a driving motor, agitator rod and a scraper, the problems of low efficiency and insufficient mixing of existing equipment are solved, and efficient mixing and high-quality processing of polycarboxylic acid water reducing agent are achieved.

CN222658677UActive Publication Date: 2025-03-25XIANG YANG JIA XINYUAN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421389973.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-25
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing equipment for preparing polycarboxylic acid water reducing agents is inefficient during processing, and raw materials are prone to adhere to the inner wall of the kettle body, resulting in a reduced mixing efficiency, increasing production costs and reducing processing quality.

Method used

A polymerization reactor is designed, including a kettle body, multiple feed pipes, discharge pipes, drive motors, mixing rods and scrapers. The drive motors drive the stirring rods to rotate, and the drive connecting plates are driven to rotate with liquids to achieve efficient mixing and avoid precipitation and accumulation through scrapers.

Benefits of technology

The mixing efficiency of polycarboxylic acid water reducing agent is improved, the processing quality is improved, the production cost is reduced, and the full mixing of raw materials is ensured.

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Abstract

The utility model discloses a polymerization reaction kettle for producing a polycarboxylate superplasticizer, which relates to the technical field of polymerization reaction kettles and particularly comprises a kettle body, a plurality of support legs are connected to the bottom of the kettle body along the circumferential direction, a discharge pipe is connected to the bottom surface of the kettle body, and a plurality of feed pipes are connected to the upper end of the side wall of the kettle body; a connecting shaft is rotationally connected into the kettle body, the upper end of the connecting shaft stretches to the top of the kettle body and is fixedly connected with a driving motor, a connecting seat is coaxially and fixedly connected to the connecting shaft located in the kettle body, and cross rods are symmetrically connected to the connecting seat; a cross rod is arranged on the base, a sleeve is rotationally connected to the cross rod, a plurality of connecting plates are connected to the outer wall of the sleeve in the circumferential direction, and a plurality of first stirring rods perpendicular to the sleeve in position are fixedly connected to the side walls of the connecting plates. The inner wall of the kettle body can be scraped by the rectangular scraping plate and the arc-shaped scraping plate, so that sufficient mixing is further ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of polymerization reactors, in particular to a polymerization reactor for producing polycarboxylic acid water reducer. Background Art

[0002] Polycarboxylate water reducer is a high-performance water reducer and a cement dispersant used in cement concrete. It is widely used in projects such as roads, bridges, dams, tunnels, and high-rise buildings.

[0003] The existing equipment for preparing polycarboxylate water reducer usually uses a simple stirring rod to stir the raw materials during processing, which not only has low processing efficiency, but also the raw materials may adhere to the inner wall of the shell of the equipment for preparing polycarboxylate water reducer, which will reduce the mixing efficiency of the raw materials, increase the production cost of preparing polycarboxylate water reducer, and also reduce the processing quality of preparing polycarboxylate water reducer. To this end, we propose a polymerization reactor for producing polycarboxylate water reducer. Utility Model Content

[0004] In view of the fact that the existing equipment for preparing polycarboxylic acid water reducer has a reduced reaction, increased the production cost of preparing polycarboxylic acid water reducer, and also reduced the processing quality of preparing polycarboxylic acid water reducer, the utility model provides a polymerization reactor for producing polycarboxylic acid water reducer, which has the advantages of improving mixing efficiency and improving processing quality, and solves the problems raised in the above background technology.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A polymerization reactor for producing polycarboxylate water-reducing agent comprises a reactor body, a plurality of legs are connected to the bottom of the reactor body along the circumferential direction, a discharge pipe is connected to the bottom surface of the reactor body, and a plurality of feed pipes are connected to the upper end of the side wall of the reactor body;

[0007] A connecting shaft is rotatably connected in the kettle body, the upper end of the connecting shaft is telescoped to the top of the kettle body and fixedly connected to a driving motor, a connecting seat is coaxially fixedly connected to the connecting shaft located in the kettle body, and a cross bar is symmetrically connected to the connecting seat;

[0008] A sleeve is rotatably connected to the cross bar, a plurality of connecting plates are circumferentially connected to the outer wall of the sleeve, a plurality of first stirring rods perpendicular to the position of the sleeve are fixedly connected to the side walls of the connecting plates, and a plurality of second stirring rods perpendicular to the position of the sleeve are fixedly connected to the connecting shaft at the lower end of the sleeve.

[0009] Optionally, the ends of the cross bars are fixedly connected with rectangular scrapers extending downward, and the outer walls of the rectangular scrapers are gap-matched with the inner walls of the kettle body.

[0010] Optionally, a curved scraper is fixedly connected to the bottom of the rectangular scraper, and the curved scraper is gap-matched with the inner wall of the lower end of the kettle body.

[0011] Optionally, the discharge pipe and the feed pipe are both fixedly connected with a solenoid valve.

[0012] Optionally, a control box is fixedly connected to the outer wall of the kettle body, a controller is arranged in the control box, and the solenoid valve and the drive motor are connected to the controller.

[0013] Compared with the prior art, the utility model drives the connecting shaft to rotate through a driving motor, and the second stirring rod stirs and mixes the raw materials. Under the push of the liquid, the connecting plate and the first stirring rod are driven to rotate along the sleeve, and the rotation directions of the first stirring rod and the second stirring rod are different, which effectively improves the mixing efficiency. The rectangular scraper and the arc scraper can scrape the inner wall of the kettle body to avoid the accumulation of precipitation, thereby further ensuring sufficient mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model.

[0015] Figure 2 It is a schematic diagram of the internal structure of the utility model.

[0016] In the figure: 1. feed pipe; 2. first stirring rod; 3. connecting shaft; 4. drive motor; 5. sleeve; 6. second stirring rod; 7. support leg; 8. arc scraper; 9. cross bar; 10. connecting seat; 11. discharge pipe; 12. connecting plate; 13. rectangular scraper; 14. kettle body; 15. solenoid valve; 16. control box. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1 to Figure 2 The utility model provides a technical solution: a polymerization reactor for producing polycarboxylate water reducer, comprising a reactor body 14, a plurality of legs 7 are connected to the bottom of the reactor body 14 along the circumferential direction, a discharge pipe 11 is connected to the bottom surface of the reactor body 14, and a plurality of feed pipes 1 are connected to the upper end of the side wall of the reactor body 14, such as Figure 1 As shown, in actual use, in order to facilitate the discharge of the mixed raw materials, a solenoid valve 15 is fixedly connected to the discharge pipe 11 and the feed pipe 1. Through the control of the solenoid valve 15, the automatic discharge of the mixed material can be achieved, thereby improving the practicability of the device.

[0019] like Figure 2 As shown, a connecting shaft 3 is rotatably connected inside the kettle body 14, and the upper end of the connecting shaft 3 is telescoped to the top of the kettle body 14 and fixedly connected to a driving motor 4. A connecting seat 10 is coaxially fixedly connected to the connecting shaft 3 located in the kettle body 14, and a cross bar 9 is symmetrically connected to the connecting seat 10. A sleeve 5 is rotatably connected to the cross bar 9, and a plurality of connecting plates 12 are circumferentially connected to the outer wall of the sleeve 5. A plurality of first stirring rods 2 that are perpendicular to the position of the sleeve 5 are fixedly connected to the side wall of the connecting plate 12. When performing a stirring operation, the driving motor 4 drives the connecting shaft 3 to rotate, and the flow of the internal liquid can push the connecting plate 12, thereby driving the connecting plate 12 to rotate along the sleeve 5. The rotating connecting plate 12 can drive the first stirring rod 2 thereon to rotate synchronously, thereby achieving sufficient mixing of the internal liquid, and further ensuring sufficient mixing of the raw materials.

[0020] like Figure 2 As shown, in order to further improve the stirring and mixing efficiency, a plurality of second stirring rods 6 perpendicular to the connection shaft 3 at the lower end of the sleeve 5 are fixedly connected. When the connection shaft 3 rotates, the second stirring rods 6 can be driven to mix the raw materials at the lower end of the kettle body 14, thereby effectively improving the mixing efficiency.

[0021] like Figure 2 As shown, a downwardly extending rectangular scraper 13 is fixedly connected to the end of the cross bar 9, and the outer wall of the rectangular scraper 13 is gapped with the inner wall of the kettle body 14. The bottom of the rectangular scraper 13 is fixedly connected with an arc scraper 8, and the arc scraper 8 is gapped with the inner wall of the lower end of the kettle body 14. When the connecting shaft 3 is driven by the driving motor 4 to rotate, it can synchronously drive the rectangular scraper 13 and the arc scraper 8 to rotate and scrape the inner wall of the kettle body 14 to avoid precipitation at the bottom of the kettle body 14, thereby effectively ensuring the full mixing of the raw materials.

[0022] In summary, the polymerization reactor for producing polycarboxylate water-reducing agent, when used, Figure 1 As shown, a control box 16 is fixedly connected to the outer wall of the kettle body 14 or the support leg 7, and a controller is arranged in the control box 16. The solenoid valve 15 and the drive motor 4 are connected to the controller, and the raw materials are discharged into the kettle body 14 through the feed pipe 1. The drive motor 4 drives the connecting shaft 3 to rotate, and the second stirring rod 6 stirs and mixes the raw materials at the bottom, and under the push of the liquid, the connecting plate 12 and the first stirring rod 2 can be driven to rotate along the sleeve 5. Since the rotation directions of the first stirring rod 2 and the second stirring rod 6 are different, the mixing efficiency can be further improved. While stirring, Figure 2 As shown, the rectangular scraper 13 and the arc scraper 8 can scrape the inner wall of the kettle body 14 to avoid the accumulation of sediment and effectively achieve sufficient mixing.

[0023] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A polymerization reactor for producing polycarboxylate water-reducing agent, comprising a reactor body (14), the bottom of which is connected with a plurality of legs (7) along the circumferential direction, characterized in that: A discharge pipe (11) is connected to the bottom surface of the kettle body (14), and a plurality of feed pipes (1) are connected to the upper end of the side wall of the kettle body (14); A connecting shaft (3) is rotatably connected in the kettle body (14); the upper end of the connecting shaft (3) is telescoped to the top of the kettle body (14) and is fixedly connected to a driving motor (4); a connecting seat (10) is coaxially fixedly connected to the connecting shaft (3) in the kettle body (14); and a cross bar (9) is symmetrically connected to the connecting seat (10); A sleeve (5) is rotatably connected to the cross bar (9), a plurality of connecting plates (12) are circumferentially connected to the outer wall of the sleeve (5), a plurality of first stirring rods (2) perpendicular to the position of the sleeve (5) are fixedly connected to the side wall of the connecting plate (12), and a plurality of second stirring rods (6) perpendicular to the position of the sleeve (5) are fixedly connected to the connecting shaft (3) located at the lower end of the sleeve (5).

2. A polymerization reactor for producing polycarboxylate water-reducing agent according to claim 1, characterized in that: The ends of the cross bars (9) are fixedly connected with rectangular scrapers (13) extending downwards, and the outer wall of the rectangular scraper (13) is gap-matched with the inner wall of the kettle body (14).

3. A polymerization reactor for producing polycarboxylate water-reducing agent according to claim 2, characterized in that: The bottom of the rectangular scraper (13) is fixedly connected with an arc scraper (8), and the arc scraper (8) is clearance-matched with the inner wall of the lower end of the kettle body (14).

4. A polymerization reactor for producing polycarboxylate water-reducing agent according to claim 1, characterized in that: The discharge pipe (11) and the feed pipe (1) are both fixedly connected with a solenoid valve (15).

5. A polymerization reactor for producing polycarboxylate water-reducing agent according to claim 1 or 4, characterized in that: A control box (16) is fixedly connected to the outer wall of the kettle body (14), a controller is arranged in the control box (16), and the solenoid valve (15) and the drive motor (4) are both connected to the controller.