Spraying device for air conditioner shell machining

By designing an air conditioning shell spraying device including a spraying room and a drying room, and using electric guide rails and rotary components to achieve horizontal movement and rotation spraying of the air conditioning shell, the problem of low spraying efficiency in the prior art is solved, and comprehensive and efficient spraying of the air conditioning shell is achieved.

CN222659058UActive Publication Date: 2025-03-25XINGTANG HAOYUN ELECTRIC APPLIANCE CO LTD

Patent Information

Application Number
CN202421275640.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-25
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing air conditioner shell spraying device can only spray the sides of the air conditioner during one spraying process, and the top is a spray blind spot. It requires multiple spraying to fully spray, which is relatively low efficiency.

Method used

A spraying device including a spray room and a drying room is designed to enable horizontal movement and rotational spraying of the air conditioning housing through electric guide rails and rotary components to ensure full spraying of the top and sides.

Benefits of technology

Through the design of the device, the top and sides of the air conditioner housing can be sprayed in one spraying process, significantly improving the spraying efficiency, reducing process time and avoiding chromatic aberration of the paint.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222659058U_ABST
    Figure CN222659058U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of air conditioner shell processing, and particularly relates to a spraying device for air conditioner shell processing, which comprises a spraying room and a drying room, the spraying room is internally provided with a spraying device, and the drying room is internally provided with a drying device. According to the spraying device for air conditioner shell machining, an air conditioner shell is placed on the containing table, then the guide rail base is driven to move towards the interior of the spraying room along the electric guide rail, in the process, spraying is conducted on the top of the air conditioner shell through the spraying unit, and after the guide rail base moves to the middle of the interior of the spraying room, the guide rail base stops moving; a rotating motor is started to drive a rotating shaft to rotate in a sealing bearing, so that a placing table and an air conditioner shell on the placing table are driven to rotate, and the outer surface of the air conditioner shell is uniformly sprayed, so that the spraying production efficiency is improved, an electric heating rod is started to heat air in the drying box, and then a fan is started to blow hot air into the drying room; and therefore, the air conditioner shell in the drying room is dried.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of air conditioner shell processing, in particular to a spraying device for air conditioner shell processing. Background Art

[0002] During the production process of the air conditioner, the shell needs to be sprayed. The sprayed paint surface adheres to the air conditioner shell, which not only improves the aesthetics of the shell, but also has an anti-rust effect. Currently, when spraying the air conditioner shell, the air conditioner shell is placed on the painting equipment and fixed by a counter-clamping method, so that the paint surface of the air conditioner shell cannot be sprayed completely at one time. The air conditioner shell needs to be clamped again after the paint surface is dry, and the position previously blocked by the clamping needs to be sprayed again, which not only causes color difference of the paint surface, but also increases the spraying process time. Therefore, the inventor proposes an air conditioner shell spraying device to meet the use requirements.

[0003] For example, Chinese patent announcement No. CN220514507U discloses an air conditioner shell spraying device. When in use, the air conditioner shell is installed on a connecting mechanism in a hoisting state. As the hoisting conveyor belt continues to move, the air conditioner shell enters the spray box. At this time, the moving air conditioner shell is sprayed with paint through a nozzle. The paint is led from the storage box to the nozzle through a transmission pipe and a delivery pipe. The nozzles are symmetrically distributed on the inner wall of the spray box. The telescopic cylinder continuously reciprocates and stretches, driving the driving rod to be lifted and lowered by force. The driving rod rotatably connected to the driving rod is forced to rotate with the flip wheel as the The supporting point is flipped, and the connecting frame at the other end of the driving wheel drives the nozzle to swing, so that the sprayed paint is evenly attached to the outer surface of the motor casing. With the continuous movement of the hoisting conveyor platform, the air-conditioning casing is moved to the fan, and the paint on the surface of the air-conditioning casing is dried by wind. Electric heating plates, heating wires and other devices that can provide heat sources can be set at the air outlet of the fan to increase the drying efficiency. When the air-conditioning casing is moved out of the spray box, it is removed by the workers. At this time, the connecting mechanism shrinks and rotates along the hoisting conveyor platform again, and the removed air-conditioning casing can be sent to the next process.

[0004] However, the air conditioner shell spraying device in the above application can only spray the side of the air conditioner at a time, and the top is a dead corner for spraying. Multiple sprayings are required to fully spray its outer surface, and the efficiency is relatively low. Therefore, there are certain limitations.

[0005] For this reason, we urgently need to provide a spraying device for processing an air conditioner shell. Utility Model Content

[0006] The purpose of the utility model is to provide a spraying device for processing an air conditioner shell, so as to solve the problem that the air conditioner shell spraying device proposed in the above-mentioned background technology can only spray the side of the air conditioner at a time, and the top is a dead corner for spraying, and multiple sprayings are required to fully spray its outer surface, resulting in low efficiency.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spraying device for processing an air conditioner shell, comprising a spraying room and a drying room, the drying room is installed on the right side of the spraying room, a spraying device is arranged inside the spraying room, and a drying device is arranged inside the drying room.

[0008] The spraying device comprises a feeding unit and a spraying unit.

[0009] The feeding unit includes an electric guide rail, a guide rail seat, a motor box, and a rotating assembly. The electric guide rail is installed inside a spraying room and a drying room, the guide rail seat is slidably connected to the electric guide rail, the motor box is fixedly connected to the top of the guide rail seat, and the rotating assembly is installed inside the motor box.

[0010] A further improvement is that the rotating assembly includes a rotating motor, a sealed bearing, a rotating shaft, and a placement table. The rotating motor is installed inside the motor box, the sealed bearing is installed at the top center of the motor box, the rotating shaft is connected to the output end of the rotating motor, and is rotatably connected to the inside of the sealed bearing, and the placement table is fixedly connected to the top of the rotating shaft. The air-conditioning casing is placed on the placement table, and then the guide rail seat is driven to move along the electric guide rail toward the inside of the spray room. During this process, the top of the air-conditioning casing is sprayed by the spray unit until the guide rail seat moves to the middle of the inside of the spray room, and then the guide rail seat stops moving, and the rotating motor is started to drive the rotating shaft to rotate inside the sealed bearing, thereby driving the placement table and the air-conditioning casing thereon to rotate, and then its outer surface is evenly sprayed, thereby improving the efficiency of spraying production.

[0011] A further improvement is that the spray unit includes a storage box, a feed pipe, an observation window, and a spray assembly. The storage box is installed on the front of the spray room, the feed pipe is installed on the top of the left outer surface of the storage box, and the observation window is installed on the front of the storage box. Two groups of spray assemblies are respectively installed on the top and the middle of the front of the spray room. The remaining paint inside the storage box can be observed in real time through the observation window, which facilitates timely refilling of the storage box through the feed pipe.

[0012] A further improvement is that the spray assembly includes a pump body, a liquid extraction tube, a liquid infusion tube, and a nozzle, the pump body is installed on the top of the storage box, the liquid extraction tube is connected to the liquid extraction port of the pump body, and its bottom extends into the interior of the storage box, the liquid infusion tube is fixedly connected to the liquid outlet of the pump body, and its top extends into the interior of the spray room, and a plurality of nozzles are fixedly connected to the bottom of the liquid infusion tube at equal distances. When the pump body is started, the paint inside the storage box is pumped into the interior of the liquid infusion tube through the liquid extraction tube, and sprayed evenly through the nozzle, thereby fully spraying the top of the air-conditioning casing during the transportation process, and when the air-conditioning casing moves to the middle of the interior of the spray room and stops, the front storage box is started to fully spray the outer surface of the rotating air-conditioning casing.

[0013] A further improvement is that the drying device includes a dustproof net, a fan, a drying box, an electric heating rod, and a filter. An air inlet is opened on the front of the drying room, the dustproof net is installed at the inner outer end of the air inlet, the fan is installed inside the air inlet, the drying box is fixedly connected to the inner wall of the drying room, the electric heating rod is installed inside the drying box, and the filter is installed on the outside of the drying box.

[0014] A further improvement is that the air inlet and the drying box are at the same horizontal line, four air inlets are respectively opened on the front and back of the drying room, and drying devices are respectively installed inside the air inlets. The electric heating rod is started to heat the air inside the drying box, and then the fan is started to blow hot air into the drying room, thereby drying the air-conditioning casing inside the drying room. The dust-proof net is provided to prevent dust from entering the interior of the drying room and adhering to the air-conditioning casing.

[0015] A further improvement is that the left and right outer surfaces of the spray room and the drying room are respectively provided with inlets and outlets, and curtains are respectively installed inside the left inlet of the spray room and the right outlet of the drying room. The setting of the curtains has a certain shielding effect on external dust and mosquitoes.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The spraying device for processing the air conditioner shell places the air conditioner shell on the placing table, and then drives the guide rail seat to move along the electric guide rail to the inside of the spraying room. In this process, the top of the air conditioner shell is sprayed by the spraying unit until the guide rail seat moves to the middle of the interior of the spraying room. The guide rail seat stops moving, and the rotating motor is started to drive the rotating shaft to rotate inside the sealed bearing, thereby driving the placing table and the air conditioner shell thereon to rotate, and then the outer surface is evenly sprayed, thereby improving the efficiency of spraying production.

[0018] 2. The spraying device used for processing the air conditioner shell starts the electric heating rod to heat the air inside the drying box, and then starts the fan to blow the hot air into the drying room, thereby drying the air conditioner shell inside the drying room. The dustproof net is set to prevent dust from entering the drying room and adhering to the air conditioner shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view structural schematic diagram of the utility model;

[0020] Figure 2 It is a rear view structural schematic diagram of the utility model;

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the material storage box of the utility model;

[0022] Figure 4 It is a schematic diagram of the side cross-sectional structure of the spray booth of the utility model;

[0023] Figure 5 This is a schematic diagram of an independent cross-sectional structure of a feeding unit of the utility model;

[0024] Figure 6 It is a schematic diagram of the side cross-sectional structure of the drying room of the present utility model.

[0025] In the figure: 1. spraying room; 2. drying room; 301. electric guide rail; 302. guide rail seat; 303. motor box; 304. rotating assembly; 3041. rotating motor; 3042. sealed bearing; 3043. rotating shaft; 3044. placing table; 305. storage box; 306. feeding pipe; 307. observation window; 308. spraying assembly; 3081. pump body; 3082. suction pipe; 3083. infusion pipe; 3084. nozzle; 401. dustproof net; 402. fan; 403. drying box; 404. electric heating rod; 405. filter net; 5. curtain. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 6 , the utility model provides a technical solution:

[0028] Embodiment 1:

[0029] A spraying device for processing an air conditioner shell comprises a spraying room 1 and a drying room 2. The drying room 2 is installed on the right side of the spraying room 1. The spraying device is arranged inside the spraying room 1.

[0030] The spraying device comprises a feeding unit and a spraying unit.

[0031] The feeding unit includes an electric guide rail 301, a guide rail seat 302, a motor box 303, and a rotating assembly 304. The electric guide rail 301 is installed inside the spray room 1 and the drying room 2. The guide rail seat 302 is slidably connected to the electric guide rail 301. The motor box 303 is fixedly connected to the top of the guide rail seat 302. The rotating assembly 304 is installed inside the motor box 303.

[0032] The rotating assembly 304 includes a rotating motor 3041, a sealed bearing 3042, a rotating shaft 3043, and a placing table 3044. The rotating motor 3041 is installed inside the motor box 303, the sealed bearing 3042 is installed at the top center of the motor box 303, the rotating shaft 3043 is connected to the output end of the rotating motor 3041, and is rotatably connected to the inside of the sealed bearing 3042, the placing table 3044 is fixedly connected to the top of the rotating shaft 3043, and the air conditioner casing is placed on the placing table 3044. Then, the guide rail seat 302 is driven to move along the electric guide rail 301 toward the interior of the spray room 1. During this process, the top of the air-conditioning casing is sprayed by the spray unit. After the guide rail seat 302 moves to the middle of the interior of the spray room 1, the guide rail seat 302 stops moving, and the rotating motor 3041 is started to drive the rotating shaft 3043 to rotate inside the sealing bearing 3042, thereby driving the placement table 3044 and the air-conditioning casing thereon to rotate, and evenly spraying its outer surface, thereby improving the efficiency of the spraying production.

[0033] The spraying unit includes a storage box 305, a feeding pipe 306, an observation window 307, and a spraying assembly 308. The storage box 305 is installed on the front of the spraying room 1, the feeding pipe 306 is installed on the top of the left outer surface of the storage box 305, and the observation window 307 is installed on the front of the storage box 305. Two groups of spraying assemblies 308 are respectively installed on the top and the middle of the front of the spraying room 1. The remaining paint inside the storage box 305 can be observed in real time through the observation window 307, so that the storage box 305 can be replenished in time through the feeding pipe 306.

[0034] The spray assembly 308 includes a pump body 3081, a liquid extraction pipe 3082, a liquid delivery pipe 3083, and a nozzle 3084. The pump body 3081 is installed on the top of the storage box 305. The liquid extraction pipe 3082 is connected to the liquid extraction port of the pump body 3081, and its bottom extends into the interior of the storage box 305. The liquid delivery pipe 3083 is fixedly connected to the liquid outlet of the pump body 3081, and its top extends into the interior of the spray room 1. A number of nozzles 3084 are equidistantly fixedly connected to the bottom of the liquid delivery pipe 3083. When the pump body 3081 is started, the paint inside the storage box 305 is pumped into the interior of the liquid delivery pipe 3083 through the liquid extraction pipe 3082, and is evenly sprayed out through the nozzle 3084, so that the top of the air-conditioning shell is fully sprayed during the transportation process. When the air-conditioning shell moves to the middle of the interior of the spray room 1 and stops, the front storage box 305 is started to spray the outer surface of the rotating air-conditioning shell.

[0035] Embodiment 2:

[0036] On the basis of Example 1, a drying device is provided inside the drying room 2, and the drying device includes a dustproof net 401, a fan 402, a drying box 403, an electric heating rod 404, and a filter 405. An air inlet is opened on the front of the drying room 2, the dustproof net 401 is installed at the inner outer end of the air inlet, the fan 402 is installed inside the air inlet, the drying box 403 is fixedly connected to the inner wall of the drying room 2, the electric heating rod 404 is installed inside the drying box 403, and the filter 405 is installed on the outside of the drying box 403.

[0037] The air inlet and the drying box 403 are on the same horizontal line. Four air inlets are respectively provided on the front and back of the drying room 2. Drying devices are respectively installed inside the air inlets. The electric heating rod 404 is started to heat the air inside the drying box 403, and then the fan 402 is started to blow hot air into the drying room 2, so as to dry the air-conditioning casing inside the drying room 2. The dustproof net 401 is provided to prevent dust from entering the interior of the drying room 2 and adhering to the air-conditioning casing.

[0038] Inlet and outlet ports are respectively provided on the left and right outer surfaces of the spray room 1 and the drying room 2. Curtains 5 are respectively installed inside the left inlet of the spray room 1 and the right outlet of the drying room 2. The setting of the curtains 5 has a certain shielding effect on external dust and mosquitoes.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A spraying device for processing an air conditioner shell, comprising a spraying room (1) and a drying room (2), wherein the drying room (2) is installed on the right side of the spraying room (1), and is characterized in that: The spraying room (1) is provided with a spraying device inside, and the drying room (2) is provided with a drying device inside; The spraying device comprises a feeding unit and a spraying unit; The feeding unit comprises an electric guide rail (301), a guide rail seat (302), a motor box (303), and a rotating assembly (304); the electric guide rail (301) is installed inside the spraying room (1) and the drying room (2); the guide rail seat (302) is slidably connected to the electric guide rail (301); the motor box (303) is fixedly connected to the top of the guide rail seat (302); and the rotating assembly (304) is installed inside the motor box (303).

2. The spraying device for processing an air conditioner shell according to claim 1, characterized in that: The rotating assembly (304) comprises a rotating motor (3041), a sealed bearing (3042), a rotating shaft (3043), and a placement table (3044); the rotating motor (3041) is installed inside the motor box (303); the sealed bearing (3042) is installed at the top center of the motor box (303); the rotating shaft (3043) is connected to the output end of the rotating motor (3041) and is rotatably connected to the inside of the sealed bearing (3042); and the placement table (3044) is fixedly connected to the top of the rotating shaft (3043).

3. The spraying device for processing an air conditioner shell according to claim 1, characterized in that: The spray unit comprises a material storage box (305), a feeding pipe (306), an observation window (307), and a spray assembly (308); the material storage box (305) is installed on the front of the spray room (1); the feeding pipe (306) is installed on the top of the left outer surface of the material storage box (305); the observation window (307) is installed on the front of the material storage box (305); and two groups of the spray assembly (308) are respectively installed on the top and the middle of the front of the spray room (1).

4. The spraying device for processing an air conditioner shell according to claim 3, characterized in that: The spray assembly (308) comprises a pump body (3081), a liquid extraction tube (3082), a liquid delivery tube (3083), and a nozzle (3084); the pump body (3081) is installed on the top of the material storage box (305); the liquid extraction tube (3082) is connected to the liquid extraction port of the pump body (3081), and its bottom extends into the interior of the material storage box (305); the liquid delivery tube (3083) is fixedly connected to the liquid outlet of the pump body (3081), and its top extends into the interior of the spray room (1); and a plurality of nozzles (3084) are fixedly connected to the bottom of the liquid delivery tube (3083) at equal distances.

5. The spraying device for processing an air conditioner shell according to claim 1, characterized in that: The drying device comprises a dustproof net (401), a fan (402), a drying box (403), an electric heating rod (404), and a filter net (405); an air inlet is provided on the front of the drying room (2); the dustproof net (401) is installed at the inner outer end of the air inlet; the fan (402) is installed inside the air inlet; the drying box (403) is fixedly connected to the inner wall of the drying room (2); the electric heating rod (404) is installed inside the drying box (403); and the filter net (405) is installed on the outer side of the drying box (403).

6. The spraying device for processing an air conditioner shell according to claim 5, characterized in that: The air inlet and the drying box (403) are on the same horizontal line. The front and back of the drying room (2) are respectively provided with four air inlets, and drying devices are respectively installed inside the air inlets.

7. The spraying device for processing an air conditioner shell according to claim 1, characterized in that: The spray room (1) and the drying room (2) are provided with inlets and outlets on their left and right outer surfaces, respectively. Curtains (5) are installed inside the left inlet of the spray room (1) and the right outlet of the drying room (2).

Citation Information

Patent Citations

  • Air conditioner shell spraying device

    CN220514507U

Cited By

  • Mobile spraying detection equipment and detection method

    CN121702631A