Screw screening device
By adopting a combined structure of a double-sided bridge runner and a beveled single-sided bridge runner and a cylinder-driven feeding mechanism in the screw screening device, the problem of high recognition accuracy and cost of screw screening devices in the prior art is solved, and the screw screening effect with low investment and high returns is achieved.
Patent Information
- Application Number
- CN202421251555.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The existing screw screening devices have problems with identification accuracy and cost, and they are prone to nailing when used in different application environments, which affects efficiency.
A screw screening device is designed, using the combined structure of the double-sided bridge flow path and the inclined single-sided bridge flow path, screening through the gravity difference of the screw itself, realizing automatic screening of defective products, and realizing automatic loading of screws through the cylinder-driven feeding mechanism.
The device realizes low-cost and efficient screw screening through pure mechanical structure, avoids nailing, reduces maintenance and commissioning difficulties, and improves the reliability and efficiency of the equipment.
Smart Images

Figure CN222659306U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of screening devices, in particular to a screw screening device. Background Art
[0002] Automatic nail feeding machines have been used in the manufacturing industry for many years. However, due to the insufficient precision of the screws or the mixing of similar screws, problems such as nail jamming and material mixing often occur. This not only affects efficiency, but also poses a risk to assembly quality. Therefore, a screw screening device is needed to screen the screws and remove unsuitable screws.
[0003] In the prior art, an image recognition camera is added to the port of the direct vibration section (nail outlet) to identify the size and model of the screws. The screws are adjusted in direction (nut upward) by a circular vibration plate and arranged in order in the direct vibration section. The newly added image recognition camera takes a photo of the first screw for comparison. Unqualified screws are pushed into the isolation cavity by the cylinder, and qualified screws are sent to the nail outlet tube by the cylinder and blown out to the nail outlet by high-pressure gas. However, in actual use, the camera is expensive, and the recognition accuracy varies greatly in different application environments. The phenomenon of "high investment and low return" may occur. The peripheral requirements such as lighting, installation angle, and visual range are high, and debugging and maintenance are difficult. After some oversized screws enter the direct vibration track, nail jamming will occur, requiring shutdown for maintenance, affecting efficiency. Therefore, it is necessary to improve a screw screening device to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a screw screening device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a screw screening device, comprising a base plate, a fixing frame 1 and a fixing frame 2 are fixedly installed on the top of the base plate, a screw screening mechanism is arranged on the inner side of the fixing frame 1, and a feeding mechanism is arranged on the inner side of the fixing frame 2.
[0006] The screw screening mechanism comprises a screening component and a collecting component, and the collecting component is arranged at the bottom of the screening component.
[0007] Preferably, the screening assembly includes a fixed column, which is fixedly installed on the top of the base plate, a flange mounting plate is fixedly installed on the front of the fixed column, a cylinder 1 is provided on the front of the flange mounting plate, a push block is fixedly installed on the front of the cylinder 1, a double-sided bridge flow channel is fixedly installed on the inner side of the fixed frame 1, and an auxiliary side block and an inclined single-sided bridge flow channel are fixedly installed on the front of the double-sided bridge flow channel, so as to facilitate the screening of screws through the screening assembly.
[0008] Preferably, the auxiliary side block is arranged on the right side of the inclined single-side bridge flow channel, and the push block is slidably installed inside the double-side bridge flow channel to facilitate the movement of the screw under normal conditions.
[0009] Preferably, the collecting assembly includes a fixed seat, which is fixedly installed on the top of the base plate, a sliding rod seat is slidably installed inside the fixed seat, a mounting plate is fixedly installed on the top of the sliding rod seat, an isolation box is slidably installed on the top of the mounting plate, a side ear is fixedly installed on the outside of the isolation box, bolts are arranged inside the side ear, a cylinder 2 is fixedly installed on the top of the base plate, and a connecting plate is fixedly installed on the back of the cylinder 2 to facilitate uniform collection through the screws of the collecting assembly.
[0010] Preferably, the top of the connecting plate is fixedly mounted to the bottom of the mounting plate, and the bolt threads are installed inside the mounting plate, thereby improving the stability of the fixation.
[0011] Preferably, the feeding mechanism includes an inclined frame, which is fixedly installed on the inner side of the fixed frame two, and a fixed inclined plate is fixedly installed on the inner side of the inclined frame, a feed hopper is fixedly installed on the front side of the inclined frame, a feeding guide rail is arranged inside the inclined frame, a lower hopper is fixedly installed on the right side of the feeding guide rail, a cylinder three is fixedly installed on the inner side of the bottom of the inclined frame, a connecting frame is fixedly installed on the top of the connecting frame, and a movable inclined plate is fixedly installed on the top of the connecting frame to facilitate the feeding of screws through the feeding mechanism.
[0012] Preferably, the movable inclined plate is slidably mounted on the inner side of the fixed inclined plate, and the movable inclined plate is slidably mounted on the inner side of the inclined frame, so as to facilitate loading in a normal state.
[0013] Compared with the prior art, the utility model provides a screw screening device, which has the following beneficial effects:
[0014] 1. The screw screening device, through the screw screening mechanism, can screen smaller screws and larger screws by using the double-side bridge flow channel and the inclined single-side bridge flow channel during use. Normal screws can pass through, and the design of different gravity of the screws that cannot pass through can automatically screen out defective products. At the same time, the cost is low, and the purely mechanical structure reduces the risk of equipment damage, and maintenance and debugging are convenient. At the same time, there will be no nail jamming, avoiding downtime for maintenance, and realizing low-input and high-return screw screening.
[0015] 2. The screw screening device, through the feeding mechanism, uses the cylinder to drive the movable inclined plate to move up and down during use, so that the screws can be automatically pushed into the interior of the feeding guide rail, and the screws are fed through the lower hopper, thereby realizing the function of automatic feeding of the screws. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0017] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the appearance structure of the screw screening mechanism of the utility model;
[0019] Figure 3 This is a schematic diagram of the appearance structure of the screening component of the utility model;
[0020] Figure 4 This is a schematic diagram of the appearance structure of the collection component of the utility model;
[0021] Figure 5 This is a schematic diagram of the appearance structure of the feeding mechanism of the utility model;
[0022] Figure 6 The utility model is a schematic diagram of the exploded appearance of the feeding mechanism.
[0023] In the figure: 1. bottom plate; 2. screw screening mechanism; 21. screening assembly; 211. fixed column; 212. flange mounting plate; 213. cylinder one; 214. push block; 215. double-sided bridge flow channel; 216. auxiliary side block; 217. inclined single-sided bridge flow channel; 22. collecting assembly; 221. fixed seat; 222. slide rod seat; 223. mounting plate; 224. isolation box; 225. side ear; 226. bolt; 227. cylinder two; 228. connecting plate; 3. feeding mechanism; 31. inclined frame; 32. fixed inclined plate; 33. feed hopper; 34. feeding guide rail; 35. lower hopper; 36. cylinder three; 37. connecting frame; 38. movable inclined plate; 4. fixed frame one; 5. fixed frame two. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] Embodiment 1:
[0027] See also Figure 1-4 The utility model provides a technical solution: a screw screening device, including a bottom plate 1, a fixing frame 1 4 and a fixing frame 2 5 are fixedly installed on the top of the bottom plate 1, a screw screening mechanism 2 is arranged on the inner side of the fixing frame 1 4, and a feeding mechanism 3 is arranged on the inner side of the fixing frame 2 5.
[0028] The screw screening mechanism 2 includes a screening component 21 and a collecting component 22 . The collecting component 22 is arranged at the bottom of the screening component 21 .
[0029] Furthermore, the screening component 21 includes a fixed column 211, which is fixedly installed on the top of the base plate 1, a flange mounting plate 212 is fixedly installed on the front of the fixed column 211, a cylinder 213 is provided on the front of the flange mounting plate 212, a push block 214 is fixedly installed on the front of the cylinder 213, a double-sided bridge channel 215 is fixedly installed on the inner side of the fixed frame 4, and an auxiliary side block 216 and an inclined single-sided bridge channel 217 are fixedly installed on the front of the double-sided bridge channel 215, so as to facilitate the screening of screws through the screening component 21.
[0030] Furthermore, the auxiliary side block 216 is arranged on the right side of the inclined single-side bridge flow channel 217, and the push block 214 is slidably installed inside the double-side bridge flow channel 215, so as to facilitate the movement of the screw under normal conditions.
[0031] Furthermore, the collecting component 22 includes a fixed seat 221, which is fixedly installed on the top of the base plate 1, a slide rod seat 222 is slidably installed inside the fixed seat 221, a mounting plate 223 is fixedly installed on the top of the slide rod seat 222, an isolation box 224 is slidably installed on the top of the mounting plate 223, a side ear 225 is fixedly installed on the outer side of the isolation box 224, a bolt 226 is arranged inside the side ear 225, a cylinder 227 is fixedly installed on the top of the base plate 1, a connecting plate 228 is fixedly installed on the back of the cylinder 227, so as to facilitate uniform collection through the screws of the collecting component 22.
[0032] Furthermore, the top of the connecting plate 228 is fixedly mounted to the bottom of the mounting plate 223, and the bolts 226 are threadedly mounted inside the mounting plate 223, thereby improving the stability of the fixation.
[0033] Embodiment two:
[0034] See also Figure 5-6 , and combined with Example 1, it is further obtained that the feeding mechanism 3 includes an inclined frame 31, the inclined frame 31 is fixedly installed on the inner side of the fixed frame 2 5, the inner side of the inclined frame 31 is fixedly installed with a fixed inclined plate 32, the front of the inclined frame 31 is fixedly installed with a feed hopper 33, the interior of the inclined frame 31 is provided with a feeding guide rail 34, the right side of the feeding guide rail 34 is fixedly installed with a lower hopper 35, the bottom inner side of the inclined frame 31 is fixedly installed with a cylinder 36, the top of the cylinder 36 is fixedly installed with a connecting frame 37, and the top of the connecting frame 37 is fixedly installed with a movable inclined plate 38, which is convenient for feeding screws through the feeding mechanism 3.
[0035] Furthermore, the movable inclined plate 38 is slidably mounted on the inner side of the fixed inclined plate 32, and the movable inclined plate 38 is slidably mounted on the inner side of the inclined frame 31, so as to facilitate loading in a normal state.
[0036] In actual operation, when the device is used, the screws are poured into the feed hopper 33. Under the action of the tilted feed hopper 33, the screws are close to the fixed inclined plate 32. At this time, the cylinder 3 36 is driven to make the connecting frame 37 drive the movable inclined plate 38 to rise. The movable inclined plate 38 pushes the screws to rise. After the screws rise to each layer, they will be close to the fixed inclined plate 32 due to the tilt. When the screws are pushed to the highest layer, they will fall into the feeding guide rail 34. The feeding guide rail 34 transports the screws to the inside of the lower hopper 35. Through the tilted lower hopper 35, the screws slide into the inside of the double-sided bridge flow channel 215, driving the cylinder 1 213 to make the push block 214 repeatedly push the screws. When the side bridge flow channel 215 is in contact with the auxiliary side block 216, the smaller screws will fall into the rear storage groove of the isolation box 224. With the push of the push block 214, the screws enter the inner side of the auxiliary side block 216 and the inclined single-side bridge flow channel 217. Under the action of gravity, the screws slide downward. When they are not in contact with the auxiliary side block 216, the screws that are too long or have too large nuts will have their center of gravity deviated to the outside under the action of gravity and fall into the front storage groove of the isolation box 224. By driving the cylinder 227, the mounting plate 223 drives the isolation box 224 to transmit, so that the screws inside the isolation box 224 can be evenly spread and collected evenly. By removing the bolts 226, the isolation box 224 can be disassembled and the screws can be collected.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A screw screening device, comprising a bottom plate (1), characterized in that: A fixing frame 1 (4) and a fixing frame 2 (5) are fixedly mounted on the top of the bottom plate (1); a screw screening mechanism (2) is arranged on the inner side of the fixing frame 1 (4); and a feeding mechanism (3) is arranged on the inner side of the fixing frame 2 (5); The screw screening mechanism (2) comprises a screening component (21) and a collecting component (22), wherein the collecting component (22) is arranged at the bottom of the screening component (21).
2. A screw screening device according to claim 1, characterized in that: The screening assembly (21) comprises a fixed column (211), wherein the fixed column (211) is fixedly mounted on the top of the bottom plate (1), a flange mounting plate (212) is fixedly mounted on the front of the fixed column (211), a cylinder 1 (213) is arranged on the front of the flange mounting plate (212), a push block (214) is fixedly mounted on the front of the cylinder 1 (213), a double-sided bridge flow channel (215) is fixedly mounted on the inner side of the fixed frame 1 (4), and an auxiliary side block (216) and an inclined single-sided bridge flow channel (217) are fixedly mounted on the front of the double-sided bridge flow channel (215).
3. A screw screening device according to claim 2, characterized in that: The auxiliary side block (216) is arranged on the right side of the inclined single-side bridge flow channel (217), and the push block (214) is slidably installed inside the double-side bridge flow channel (215).
4. A screw screening device according to claim 1, characterized in that: The collecting assembly (22) comprises a fixing seat (221), wherein the fixing seat (221) is fixedly mounted on the top of the base plate (1), a sliding rod seat (222) is slidably mounted inside the fixing seat (221), a mounting plate (223) is fixedly mounted on the top of the sliding rod seat (222), an isolation box (224) is slidably mounted on the top of the mounting plate (223), a side ear (225) is fixedly mounted on the outer side of the isolation box (224), a bolt (226) is arranged inside the side ear (225), a cylinder 2 (227) is fixedly mounted on the top of the base plate (1), and a connecting plate (228) is fixedly mounted on the back of the cylinder 2 (227).
5. A screw screening device according to claim 4, characterized in that: The top of the connecting plate (228) is fixedly mounted to the bottom of the mounting plate (223), and the bolt (226) is threadedly mounted inside the mounting plate (223).
6. A screw screening device according to claim 1, characterized in that: The feeding mechanism (3) comprises an inclined frame (31), wherein the inclined frame (31) is fixedly mounted on the inner side of a fixed frame (5), a fixed inclined plate (32) is fixedly mounted on the inner side of the inclined frame (31), a feed hopper (33) is fixedly mounted on the front side of the inclined frame (31), a feeding guide rail (34) is arranged inside the inclined frame (31), a lower hopper (35) is fixedly mounted on the right side of the feeding guide rail (34), a cylinder (36) is fixedly mounted on the inner side of the bottom of the inclined frame (31), a connecting frame (37) is fixedly mounted on the top of the cylinder (36), and a movable inclined plate (38) is fixedly mounted on the top of the connecting frame (37).
7. A screw screening device according to claim 6, characterized in that: The movable inclined plate (38) is slidably mounted on the inner side of the fixed inclined plate (32), and the movable inclined plate (38) is slidably mounted on the inner side of the inclined stand (31).