Non-ferrous metal calendaring device

By designing a non-ferrous metal calendering processing device with threaded connections and raised push surfaces, the problem of difficulty in realizing variable thickness processing in existing equipment is solved, automatic push and efficient processing are achieved, and product stability and accuracy are ensured.

CN222659656UActive Publication Date: 2025-03-25CHONGQING LONGTAI METAL SURFACE TREATMENT CO LTD
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Patent Information

Application Number
CN202421561156.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-03-25
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

Existing non-ferrous metal calendering equipment is difficult to achieve variable thickness sheet processing of the same material, and requires manual push of non-ferrous metals, which is time-consuming and labor-intensive.

Method used

A non-ferrous metal calendering processing device is designed, and the second threaded rod is driven to rotate through the output shaft of the fourth driving motor, and the moving block and the second threaded rod are connected by threads. The push surface of the push plate is provided with uneven protrusions to ensure the stability of the non-ferrous metal and the effective transmission of the push force.

Benefits of technology

Automatic push of non-ferrous metals is realized, processing efficiency is improved, product stability and accuracy is ensured, and non-ferrous metals are avoided during the push.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of non-ferrous metal processing, in particular to a non-ferrous metal calendaring device which comprises a base, a working groove is formed in the surface of the base, a pushing assembly is arranged on the other side of the working groove, and a second moving groove is formed in the other side of the base. The pushing assembly comprises a fourth driving motor, a moving block, a second threaded rod and a pushing plate, the moving block is installed on the second threaded rod in a threaded mode, the top end of the moving block is fixedly connected with the bottom end of the pushing plate, and uneven protrusions are arranged on the pushing surface of the pushing plate. A second threaded rod is driven by an output shaft of a fourth driving motor to rotate, a moving block is in threaded connection with the second threaded rod, the moving block moves in the length direction of the second threaded rod, uneven protrusions are arranged on the pushing face of a pushing plate, and the pushing plate can move in the length direction of the second threaded rod. And the stability of the non-ferrous metal and the effective transmission of the pushing force in the pushing process are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of nonferrous metal processing, in particular to a nonferrous metal rolling processing device. Background Art

[0002] Nonferrous metals usually refer to all metals except iron (sometimes manganese and chromium) and iron-based alloys. Calendering is one of the important basic processes in polymer material processing, and is also one of the important processing and molding methods for semi-finished and finished products of certain polymer materials (such as rubber and thermoplastics). When processing nonferrous metal materials, a calendering operation is often designed to process the metal materials into a flat shape. Nonferrous metal calendering refers to the process of processing thick materials made of nonferrous metals into thinner sheet structures through calendering operations. At present, most nonferrous metal calendering equipment is often used for calendering products of one thickness. When it is necessary to process nonferrous metal materials into different specifications and thicknesses, most calendering devices find it difficult to realize the operation of calendering the same material into thin sheets of variable thickness.

[0003] After searching, the Chinese patent document application number: 202221303152.5 discloses a non-ferrous metal high-efficiency rolling processing device, which relates to the field of non-ferrous metal processing technology. The utility model includes a shell, the inner side of the shell is fixedly connected to a support plate, the inner side of the support plate is fixedly connected to a rotating roller, and the outer side of the shell is provided with an adjustment component, the adjustment component includes a connecting shell, the connecting shell is fixedly connected to the outside of the shell, the inner side of the connecting shell is rotatably connected to a transmission shaft, the outer side of the transmission shaft is fixedly connected to a turntable, the outer side of the turntable is rotatably connected to a connecting rod, the end of the connecting rod away from the turntable is rotatably connected to a connecting block, and the outer side of the connecting block is fixedly connected to a truncated table. Under the action of the adjustment component, the operator can adjust the position of the rotating roller according to the required thickness of the non-ferrous metal, thereby improving the work efficiency, and under the action of the lamp beads and the photoresistor, the position of the rotating roller can be better adjusted, thereby facilitating the use of the operator.

[0004] In the above-mentioned non-ferrous metal high-efficiency rolling processing device, through the action of the adjustment component, the operator can adjust the position of the rotating roller according to the required thickness of the non-ferrous metal, thereby improving work efficiency, and under the action of the lamp beads and the photoresistor, the position of the rotating roller can be better adjusted, thereby facilitating the operator's use.

[0005] However, the above-mentioned nonferrous metal high-efficiency rolling processing device still has the following defects:

[0006] The device does not have the function of pushing out non-ferrous metals during the calendering process, and requires manual operation, which is time-consuming and laborious. Therefore, we need a non-ferrous metal calendering device to solve the above problems. Utility Model Content

[0007] The purpose of the utility model is to provide a non-ferrous metal rolling processing device, which mainly drives the second threaded rod to rotate through the output shaft of the fourth driving motor. Since the moving block and the second threaded rod are connected by a thread, the moving block will move along the length direction of the second threaded rod. The pushing surface of the push plate is provided with uneven protrusions, which ensures the stability of the non-ferrous metal during the pushing process and the effective transmission of the pushing force. At the same time, the two ends of the push plate are fitted and connected with the side walls of the working groove, which ensures the accuracy and stability of the pushing and prevents the non-ferrous metal from deviating or shaking during the pushing process.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a non-ferrous metal rolling processing device, comprising a base, a surface of the base is provided with a working groove, a conveying assembly is arranged on one side of the working groove, a supporting frame is installed on the top of the base, a rolling assembly is arranged inside the supporting frame, the supporting frame is arranged in an inverted U shape, a pushing assembly is arranged on the other side of the working groove, a second moving groove is opened inside the other side of the base, the pushing assembly comprises a fourth driving motor, a moving block, a second threaded rod and a pushing plate, the output shaft of the fourth driving motor is fixedly connected to one end of the second threaded rod, the other end of the second threaded rod is fixedly installed on one side inner wall of the second moving groove through a bearing, the moving block is threadedly installed on the second threaded rod, the top of the moving block is fixedly connected to the bottom end of the pushing plate, the pushing surface of the pushing plate is provided with uneven protrusions, and the two ends of the pushing plate are fit-connected to the side walls of the working groove.

[0009] Preferably, a heating box is provided at the top of the support frame, one end of the heating box is connected to a delivery pipe, one end of the delivery pipe passes through the top of the support frame and extends to the interior of the support frame, and one end of the delivery pipe is connected to a receiving groove, and a plurality of equidistantly installed air outlet pipes are provided at the bottom end of the receiving groove.

[0010] Preferably, the air outlet pipe is arranged in an L shape, and the air outlet of the air outlet pipe is close to one side of the calendering component.

[0011] Preferably, the conveying assembly includes a conveyor belt, a first drive motor, an active roller and a driven roller, the base of the first drive motor is fixedly mounted on the side wall of the base, the output shaft of the first drive motor is fixedly connected to one end of the active roller, the other end of the active roller is fixedly connected to the inner wall of the working groove through a bearing, both ends of the driven roller are fixedly mounted on the inner wall of the working groove through bearings, and the active roller and the driven roller are connected through a conveyor belt transmission.

[0012] Preferably, the calendering assembly includes a moving assembly, a calendering plate and a calendering roller arranged inside a supporting frame, the two sides of the calendering plate are connected to the moving assembly, support blocks are fixedly installed on both sides of the bottom end of the calendering plate, and the rotating shafts at both ends of the calendering roller are fixedly connected to the side walls of the support blocks through bearings.

[0013] Preferably, the moving assembly includes a third drive motor, a first threaded rod and a limit rod, first moving grooves are opened on both sides of the support frame, the base of the third drive motor is fixedly installed on the top of the support frame, the output shaft of the third drive motor is fixedly connected to one end of the first threaded rod, the other end of the first threaded rod is fixedly installed on the inner wall of one of the first moving grooves through a bearing, one side of the rolled plate is threadedly connected to the first threaded rod, the limit rod is fixedly installed on the inner wall of another first moving groove, and the other side of the rolled plate is slidably connected to the outer wall of the limit rod.

[0014] Preferably, a rotating roller is arranged below the calendering roller, one end of the rotating roller is fixedly connected to the second driving motor, the other end of the rotating roller is fixedly connected to the inner wall of the working groove through a bearing, a roller shaft is installed on one side of the rotating roller, an inclined plate is placed on one side of the roller shaft, and one side of the inclined plate is fitly connected to one side of the conveying assembly.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model mainly drives the second threaded rod to rotate through the output shaft of the fourth driving motor. Since the moving block and the second threaded rod are connected by threads, the moving block will move along the length direction of the second threaded rod. The pushing surface of the push plate is provided with uneven protrusions, which increase the friction between the push plate and the non-ferrous metal, ensuring the stability of the non-ferrous metal and the effective transmission of the pushing force during the pushing process. At the same time, the two ends of the push plate are fitted and connected with the side walls of the working groove, ensuring the accuracy and stability of the pushing, and preventing the non-ferrous metal from deviating or shaking during the pushing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the utility model in which the base and the supporting frame are separated;

[0019] Figure 3 It is a schematic diagram of the exploded structure of the conveying assembly of the utility model;

[0020] Figure 4 It is a schematic diagram of the exploded structure of the calendering component of the utility model.

[0021] In the figure: 1. base; 2. support frame; 3. conveyor belt; 301. first drive motor; 302. active roller; 303. driven roller; 4. second drive motor; 5. rotating roller; 6. roller shaft; 7. inclined plate; 8. calendering plate; 801. third drive motor; 802. first threaded rod; 803. support block; 804. calendering roller; 805. limit rod; 9. heating box; 10. conveying pipe; 11. containing tank; 12. air outlet pipe; 13. fourth drive motor; 14. push plate; 15. moving block; 16. second threaded rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 The utility model provides a technical solution: a non-ferrous metal rolling processing device, comprising a base 1, a working groove is provided on the surface of the base 1, a conveying assembly is provided on one side of the working groove, a supporting frame 2 is installed on the top of the base 1, a rolling assembly is provided inside the supporting frame 2, the supporting frame 2 is arranged in an inverted U shape, a pushing assembly is provided on the other side of the working groove, a second moving groove is provided inside the other side of the base 1, the pushing assembly comprises a fourth driving motor 13, a moving block 15, a second threaded rod 16 and a pushing plate 14, the output shaft of the fourth driving motor 13 is fixedly connected to one end of the second threaded rod 16, the other end of the second threaded rod 16 is fixedly installed on one side inner wall of the second moving groove through a bearing, the moving block 15 is threadedly installed on the second threaded rod 16, the top end of the moving block 15 is fixedly connected to the bottom end of the pushing plate 14, the pushing surface of the pushing plate 14 is provided with uneven protrusions, and the two ends of the pushing plate 14 are fitted and connected to the side wall of the working groove;

[0024] When in use, the second threaded rod 16 is driven to rotate by the output shaft of the fourth drive motor 13. Since the moving block 15 and the second threaded rod 16 are connected by threads, the moving block 15 will move along the length direction of the second threaded rod 16. The pushing surface of the push plate 14 is provided with uneven protrusions, which increase the friction between the push plate 14 and the non-ferrous metal, ensuring the stability of the non-ferrous metal during the pushing process and the effective transmission of the pushing force. At the same time, the two ends of the push plate 14 are fitted and connected to the side walls of the working groove, ensuring the accuracy and stability of the pushing, and preventing the non-ferrous metal from deviating or shaking during the pushing process.

[0025] A heating box 9 is provided at the top of the support frame 2, one end of the heating box 9 is connected to a conveying pipe 10, one end of the conveying pipe 10 passes through the top of the support frame 2 and extends to the interior of the support frame 2, and one end of the conveying pipe 10 is connected to a receiving tank 11, and a plurality of equidistantly installed air outlet pipes 12 are provided at the bottom end of the receiving tank 11. The heating box 9 provides heat to the receiving tank 11 through the conveying pipe 10, and the plurality of equidistantly installed air outlet pipes 12 at the bottom end of the receiving tank 11 ensure that the heat can be evenly and effectively distributed to the working area of ​​the calendering component. The plasticity of the non-ferrous metal can be improved by heating, and its deformation resistance can be reduced, making the calendering process smoother.

[0026] The air outlet duct 12 is L-shaped, and the air outlet of the air outlet duct 12 is close to one side of the calendering component. The design of the L-shaped air outlet duct 12 allows hot air to blow more directly to the calendering component and the surrounding area, effectively improving the heating efficiency and the uniformity of temperature distribution.

[0027] The conveying assembly includes a conveyor belt 3, a first drive motor 301, an active roller 302 and a driven roller 303. The base of the first drive motor 301 is fixedly installed on the side wall of the base 1. The output shaft of the first drive motor 301 is fixedly connected to one end of the active roller 302. The other end of the active roller 302 is fixedly connected to the inner wall of the working groove through a bearing. Both ends of the driven roller 303 are fixedly installed on the inner wall of the working groove through bearings. The active roller 302 and the driven roller 303 are connected through the conveyor belt 3. The active roller 302 rotates through the drive of the first drive motor 301, thereby driving the conveyor belt 3 and the driven roller 303 to rotate, forming a continuous conveying action. Non-ferrous metals can be automatically transmitted from one end of the conveying assembly to the other end, reducing the need for manual handling and reducing labor intensity.

[0028] The calendering assembly includes a moving assembly, a calendering plate 8 and a calendering roller 804 arranged inside the support frame 2. Both sides of the calendering plate are connected to the moving assembly. Support blocks 803 are fixedly installed on both sides of the bottom end of the calendering plate. The rotating shafts at both ends of the calendering roller 804 are fixedly connected to the side walls of the support block 803 through bearings. The fixed connection design of the calendering plate 8 and the support block 803 and the calendering roller 804 ensures stability and reliability during the calendering process. The support block 803 provides stable support for the calendering roller 804, and the calendering roller 804 is fixedly connected to the side walls of the support block 803 through its rotating shaft, forming a solid calendering structure.

[0029] The moving assembly includes a third drive motor 801, a first threaded rod 802 and a limit rod 805. First moving grooves are opened on both sides of the support frame 2. The base of the third drive motor 801 is fixedly installed on the top of the support frame 2. The output shaft of the third drive motor 801 is fixedly connected to one end of the first threaded rod 802. The other end of the first threaded rod 802 is fixedly installed on the inner wall of one of the first moving grooves through a bearing. One side of the rolled plate 8 is threadedly connected to the first threaded rod 802. The limit rod 805 is fixedly installed on the inner wall of another first moving groove. The other side of the rolled plate 8 is slidably connected to the outer wall of the limit rod 805. The first threaded rod 802 rotates through the drive of the third drive motor 801. Since the rolled plate 8 and the first threaded rod 802 are threadedly connected, the rolled plate 8 can move along the length direction of the first threaded rod 802. The setting of the limit rod 805 ensures the stability of the movement of the rolled plate 8.

[0030] A rotating roller 5 is arranged below the calendering roller 804, one end of the rotating roller 5 is fixedly connected to the second drive motor 4, the other end of the rotating roller 5 is fixedly connected to the inner wall of the working groove through a bearing, a roller shaft 6 is installed on one side of the rotating roller 5, an inclined plate 7 is placed on one side of the roller shaft 6, one side of the inclined plate 7 is closely connected to one side of the conveying component, the rotating roller 5 can realize rotational motion through the drive of the second drive motor 4, and provides necessary power for further processing of non-ferrous metals, the setting of the roller shaft 6 and the inclined plate 7 further enhances the continuity and efficiency of the calendering process, and the close connection between the inclined plate 7 and the conveying component ensures that the non-ferrous metal does not slip or get stuck during the transfer process, thereby ensuring the smooth progress of the calendering process.

[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A non-ferrous metal rolling processing device, comprising a base (1), characterized in that: A working groove is provided on the surface of the base (1), a conveying assembly is provided on one side of the working groove, a supporting frame (2) is installed at the top end of the base (1), a calendering assembly is provided inside the supporting frame (2), the supporting frame (2) is arranged in an inverted U shape, a pushing assembly is provided on the other side of the working groove, a second moving groove is provided inside the other side of the base (1), the pushing assembly comprises a fourth driving motor (13), a moving block (15), a second threaded rod (16) and a pushing plate (14), an output shaft of the fourth driving motor (13) is fixedly connected to one end of the second threaded rod (16), the other end of the second threaded rod (16) is fixedly mounted on one side inner wall of the second moving groove through a bearing, the moving block (15) is threadedly mounted on the second threaded rod (16), the top end of the moving block (15) is fixedly connected to the bottom end of the pushing plate (14), the pushing surface of the pushing plate (14) is provided with uneven protrusions, and the two ends of the pushing plate (14) are fitted and connected to the side wall of the working groove.

2. The non-ferrous metal rolling processing device according to claim 1, characterized in that: A heating box (9) is arranged at the top of the support frame (2); one end of the heating box (9) is connected to a delivery pipe (10); one end of the delivery pipe (10) passes through the top of the support frame (2) and extends into the interior of the support frame (2); one end of the delivery pipe (10) is connected to a receiving groove (11); a plurality of air outlet pipes (12) are arranged at an equal distance from the bottom of the receiving groove (11).

3. The non-ferrous metal rolling processing device according to claim 2, characterized in that: The air outlet pipe (12) is arranged in an L shape, and the air outlet of the air outlet pipe (12) is close to one side of the calendering component.

4. The non-ferrous metal rolling processing device according to claim 3, characterized in that: The conveying assembly comprises a conveyor belt (3), a first drive motor (301), a driving roller (302) and a driven roller (303); the base of the first drive motor (301) is fixedly mounted on the side wall of the base (1); the output shaft of the first drive motor (301) is fixedly connected to one end of the driving roller (302); the other end of the driving roller (302) is fixedly connected to the inner wall of the working groove via a bearing; both ends of the driven roller (303) are fixedly mounted on the inner wall of the working groove via bearings; the driving roller (302) and the driven roller (303) are connected by transmission via the conveyor belt (3).

5. The non-ferrous metal rolling processing device according to claim 4, characterized in that: The calendering assembly comprises a moving assembly, a calendering plate (8) and a calendering roller (804) arranged inside a support frame (2); two sides of the calendering plate are connected to the moving assembly; support blocks (803) are fixedly mounted on both sides of the bottom end of the calendering plate; and the rotating shafts at both ends of the calendering roller (804) are fixedly connected to the side walls of the support blocks (803) via bearings.

6. The non-ferrous metal rolling processing device according to claim 5, characterized in that: The moving assembly comprises a third drive motor (801), a first threaded rod (802) and a limit rod (805); first moving grooves are provided on both sides of the support frame (2); a base of the third drive motor (801) is fixedly mounted on the top of the support frame (2); an output shaft of the third drive motor (801) is fixedly connected to one end of the first threaded rod (802); the other end of the first threaded rod (802) is fixedly mounted on the inner wall of one of the first moving grooves via a bearing; one side of the rolled plate (8) is threadedly connected to the first threaded rod (802); the limit rod (805) is fixedly mounted on the inner wall of another first moving groove; and the other side of the rolled plate (8) is slidably connected to the outer wall of the limit rod (805).

7. The non-ferrous metal rolling processing device according to claim 6, characterized in that: A rotating roller (5) is arranged below the calendering roller (804), one end of the rotating roller (5) is fixedly connected to a second drive motor (4), the other end of the rotating roller (5) is fixedly connected to the inner wall of the working groove via a bearing, a roller shaft (6) is installed on one side of the rotating roller (5), an inclined plate (7) is placed on one side of the roller shaft (6), and one side of the inclined plate (7) is in close contact with one side of the conveying component.

Citation Information

Patent Citations

  • Efficient non-ferrous metal calendaring device

    CN217831244U