Soft aluminum bar leveling device
By setting up anti-polar plates at the initial position of the feed belt and limiting the longer aluminum rows, the problem of offsetting the aluminum rows during feeding is solved, and the accuracy and efficiency of the leveling process are improved.
Patent Information
- Application Number
- CN202421337633.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-13
AI Technical Summary
During the aluminum leveling process, longer aluminum rows are easily deviated during the feeding process, making it difficult to accurately find the position and affect the leveling effect.
It is designed to set up at least two sets of anti-bias plates at the initial position of the feed belt, which are located on both sides of the feed roller opening, and are used to limit the longer aluminum rows to avoid offsets.
It effectively avoids the problem of offsetting or difficulty in finding the correct position during the feeding process, and improves the accuracy and efficiency of the leveling process.
Smart Images

Figure CN222659713U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of aluminum bar leveling equipment, in particular to a soft aluminum bar leveling device. Background Art
[0002] Aluminum can be used in many fields due to its advantages such as lightness, corrosion resistance, good thermal conductivity and recyclability. The hardness of aluminum bars depends on the selected aluminum alloy material and processing technology. Soft aluminum bars are usually easy to bend and deform, and are suitable for occasions that need to be bent into specific shapes.
[0003] When producing soft aluminum bars, in order to ensure the flatness of the aluminum bars leaving the factory, soft aluminum bar leveling equipment will be used to flatten the aluminum bars after production and forming. The equipment is equipped with a conveyor belt, which is used to transport the aluminum bars to the leveling mechanism through the feed roller to level the aluminum bars of relative length. However, since most of the aluminum bars are relatively long, there is still a certain distance between them and the initial end of the conveyor belt during the transmission by the feed roller. Therefore, it is difficult for manual labor to find the correct position during the feeding process, and there will be problems of offset.
[0004] Therefore, in the process of leveling the aluminum bars, a structure is designed at the initial end of the conveyor belt to prevent the incoming materials from deviating to the left or right, so as to avoid the problem of deviation or difficulty in finding the correct position during the feeding of the longer aluminum bars. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a soft aluminum row leveling device, in which an anti-deflection plate is provided at the initial position of the conveyor belt, that is, at the end of the feed roller away from the leveling mechanism, and the anti-deflection plate is located on both sides of the opening of the feed roller. When a longer aluminum row is conveyed to the inside of the feed roller, it is limited, thereby avoiding the problem of deviation or difficulty in finding the correct position when the material enters.
[0006] In order to solve the above technical problems, the utility model solves the problem of deviation or difficulty in finding the correct position during the feeding process of a long aluminum bar through the following technical solutions.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A soft aluminum row leveling device comprises a transport frame, a conveyor belt is installed inside the transport frame, and a leveling mechanism and a feed roller are arranged on the side of the transport frame for leveling the soft aluminum material. No less than two groups of anti-deflection plates are arranged at the initial end of the conveyor belt to prevent the material from deflecting.
[0009] Preferably, an upper baffle is provided inside the anti-deflection plate, and the upper baffle is provided on a side of the feed roller away from the leveling mechanism.
[0010] Preferably, the upper baffle plate is connected to the side of no less than two groups of clamping plates, and a movable groove is provided inside the anti-deflection plate, and the clamping plate can move inside the movable groove.
[0011] Preferably, the anti-deflection plate is supported on the transport rack through a connecting assembly, the connecting assembly includes a connecting plate and a fixed frame, one end of the connecting plate is installed on the anti-deflection plate, and the other end of the connecting plate is connected to the fixed frame through a height adjustment assembly, the fixed frame is erected on the edge of the transport rack, and the fixed frame is installed on the transport rack through a fixing assembly.
[0012] Preferably, the height adjustment assembly includes an adjusting screw and a supporting bottom sleeve, the adjusting screw is installed on the upper surface of the fixed frame, the connecting plate is sleeved on the adjusting screw and can move up and down along the adjusting screw, the supporting bottom sleeve is threadedly connected to the adjusting screw, and the connecting plate is supported above by the supporting bottom sleeve.
[0013] Preferably, a positioning plate is installed on the top of the adjusting screw.
[0014] Preferably, the edge of the supporting bottom sleeve is wrapped with a side layer, and the side layer is designed with rubber material.
[0015] Preferably, a plurality of positioning rods are installed on the top of the supporting bottom sleeve, a plurality of positioning holes are provided on the bottom of the connecting plate, and the other ends of the positioning rods are correspondingly inserted into the positioning holes.
[0016] Preferably, a compression spring is provided between the supporting bottom sleeve and the positioning plate.
[0017] Preferably, the fixing assembly includes preset holes and fixing bolts, and a plurality of sets of preset holes are provided on the side of the fixing frame. The fixing frame is threadedly connected to the corresponding position on the side of the transport rack through fixing bolts inside the preset holes.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] The soft aluminum row leveling device provided in the present application is provided with an anti-deflection plate at the initial position of the conveyor belt, that is, at the end of the feed roller away from the leveling mechanism. The anti-deflection plate is located on both sides of the opening of the feed roller. When the longer aluminum row is conveyed to the inside of the feed roller, it is limited to a certain position, thereby avoiding the problem of deviation or difficulty in finding the correct position when the material enters.
[0020] The present application designs an upper baffle plate higher than the feed roller at one end where the material enters between the feed roller and the conveyor belt, so as to further restrict the material entering the feed roller through the limit of the anti-deflection plate, so as to prevent the aluminum row from rising.
[0021] The present application provides a connecting plate with one end installed on the side of the anti-deflection plate, and the other end extending from the conveyor belt to the fixed frame to complete the support and positioning of the anti-deflection plate as a whole.
[0022] The present application can adjust the distance between the connecting plate and the fixed frame through the design of the height adjustment component, and make certain adjustments to the height of the anti-deflection plate located on the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0025] Figure 2 This is a schematic diagram of the split overall structure of the utility model;
[0026] Figure 3 For this utility model Figure 2 Schematic diagram of the local structure in;
[0027] Figure 4 It is a schematic diagram of the split local structure of the utility model;
[0028] Figure 5 It is a schematic diagram of the split local structure of the utility model;
[0029] Figure 6 It is a schematic diagram of the split local structure of the utility model;
[0030] Figure 7 It is a schematic diagram of the local structure of the supporting bottom sleeve of the utility model;
[0031] Figure 8 It is a schematic diagram of the partial structure of the connecting plate of the utility model when viewed from above.
[0032] Explanation of the figure numbers: 1. Transport rack; 101. Feed belt; 102. Leveling mechanism; 103. Feed roller; 104. Anti-deflection plate; 105. Upper baffle; 106. Clamping plate; 107. Movable slot; 108. Connecting plate; 109. Fixed frame; 110. Preset hole; 111. Fixing bolt; 2. Adjusting screw; 201. Support bottom sleeve; 202. Side layer; 203. Positioning rod; 204. Positioning hole; 205. Extrusion spring; 206. Positioning plate. DETAILED DESCRIPTION
[0033] The utility model is described in further detail below in conjunction with the accompanying drawings.
[0034] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be used for other implementation schemes, variations, improvements, equivalent schemes, and other technical solutions that do not deviate from the spirit and scope of the utility model.
[0035] Those skilled in the art should understand that, in the disclosure of the present invention, the directions or positions indicated by the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings, which are only simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the above terms should not be understood as limitations on the present invention.
[0036] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0037] Example:
[0038] See also Figure 1-Figure 8 A soft aluminum row leveling device includes a transport frame 1, a conveyor belt 101 is installed inside the transport frame 1, and a leveling mechanism 102 and a feed roller 103 are provided on the side of the transport frame 1 for leveling the soft aluminum material. At least two groups of anti-deflection plates 104 are provided at the initial end of the conveyor belt 101 to prevent the material from deflecting.
[0039] Some implementation methods of the present application are described in detail below with reference to the accompanying drawings:
[0040] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5The soft aluminum row leveling device of the present application is mainly composed of a transport frame 1, a feed belt 101, a leveling mechanism 102 and a feed roller 103 that cooperate with each other, wherein the feed belt 101 is installed inside the transport frame 1 for conveying materials, and the feed roller 103 cooperates with the aluminum row transported on the feed belt 101 to be conveyed to the inside of the leveling mechanism 102 for flattening. At this time, an anti-deflection plate 104 is provided at the initial position of the feed belt 101, that is, at the end of the feed roller 103 away from the leveling mechanism 102. The anti-deflection plate 104 is located on both sides of the opening of the feed roller 103. When the longer aluminum row is conveyed to the inside of the feed roller 103, it is limited, thereby avoiding the problem of deviation or difficulty in finding the correct position when the material enters.
[0041] In some embodiments, the present application designs an upper baffle 105 that is higher than the feed roller 103 at one end where the material enters between the feed roller 103 and the conveyor belt 101. The upper baffle 105 is located inside the anti-deflection plate 104, and the end away from the feed roller 103 is designed to be bent upward, so as to further restrict the material that enters the feed roller 103 through the limit of the anti-deflection plate 104, so as to prevent the aluminum row from rising.
[0042] It should also be noted that the feed roller 103 can be moved up and down after installation so that the unflattened aluminum row has space to move. At this time, the upper baffle 105 is designed to be located above the feed roller 103. The upper baffle 105 is fixedly connected with clamping plates 106 on both sides. It can move up and down in the movable groove 107 opened on the anti-deflection plate 104, so as to move in the same direction as the feed roller 103 according to its use.
[0043] See also Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 In the present application, a connecting component is also provided, wherein the anti-deflection plate 104 is supported on the transport frame 1 through the connecting component, and the connecting component mainly includes a connecting plate 108 and a fixed frame 109. One end of the connecting plate 108 is installed on the side of the anti-deflection plate 104, and the other end extends from the conveyor belt 101 to the fixed frame 109. The fixed frame 109 is installed on the transport frame 1 through the fixing component to complete the support and positioning of the anti-deflection plate 104 as a whole.
[0044] The fixing assembly provided in the present application is a combination of preset holes 110 and fixing bolts 111. The middle part of the fixed frame 109 is bent into 90° so that the horizontal state is built above the transport frame 1, and the vertical state is in contact with the side wall of the transport frame 1. The preset holes 110 are evenly distributed and opened at the end where the fixed frame 109 is in contact with the side wall of the transport frame 1. According to needs, the fixing bolts 111 are corresponding to the inside of the preset holes 110, and the fixed frame 109 is threadedly connected to the transport frame 1 as a whole to complete the fixed installation of the fixed frame 109 as a whole. A plurality of sets of preset holes 110 are provided to facilitate the replacement of positions.
[0045] The height adjustment component is mainly composed of an adjusting screw 2 and a supporting bottom sleeve 201. The adjusting screw 2 is mounted on the upper surface of the fixed frame 109, and the supporting bottom sleeve 201 is arranged on the adjusting screw 2 through a threaded sleeve, so that the supporting bottom sleeve 201 can move up and down along the adjusting screw 2. The supporting bottom sleeve 201 is designed to be larger at the top and smaller at the bottom, and the front view cross-section is a T-shaped design. The connecting plate 108 is supported from the top, and in the process of lifting and lowering on the adjusting screw 2 by rotating the supporting bottom sleeve 201, the connecting plate 108 is driven to move in the same direction as a whole, so as to adjust the height of the anti-deflection plate 104 on the conveyor belt 101 to a certain extent.
[0046] See also Figure 7 and Figure 8 In the present application, a side layer 202 is also provided, which is wrapped around the edge above the supporting bottom sleeve 201 and is designed with a rubber material. When the supporting bottom sleeve 201 supports the bottom of the connecting plate 108, it is brought into contact with the bottom of the connecting plate 108, thereby increasing the friction of the contact surface and preventing slipping.
[0047] The present application also provides positioning holes 204 for use in conjunction with the positioning rod 203. The positioning holes 204 are evenly arranged at the supported end of the bottom of the connecting plate 108. The positioning holes 204 are evenly installed at one end of the bottom of the supporting base 201 supporting the connecting plate 108. The number of positioning holes 204 and the number of extrusion springs 205 are designed to be equal. When the supporting base 201 is supported, the corresponding driving positioning rod 203 is inserted into the positioning hole 204 to further improve the stability of the connection.
[0048] See also Figure 4 and Figure 6The present application provides a positioning plate 206 installed on the top of the adjusting screw 2 to limit the connecting plate 108 that moves along the adjusting screw 2, wherein an elastic extrusion spring 205 is arranged between the positioning plate 206 and the supporting bottom sleeve 201. When the supporting bottom sleeve 201 drives the connecting plate 108 to move upward, the extrusion spring 205 is squeezed, and it is reset when it moves downward, so that the upper part of the connecting plate 108, that is, the distance between the positioning plate 206 and the supporting bottom sleeve 201, is positioned to improve stability.
[0049] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments. Without departing from the principles, the embodiments of the present invention may be deformed or modified in any way.
Claims
1. A soft aluminum row leveling device, comprising a transport frame (1), wherein a conveyor belt (101) is installed inside the transport frame (1), and a leveling mechanism (102) and a feed roller (103) are provided on the side of the transport frame (1) for leveling the soft aluminum material, characterized in that: The initial end of the conveyor belt (101) is provided with no less than two groups of anti-deflection plates (104) to prevent the material from deflecting.
2. A soft aluminum row leveling device according to claim 1, characterized in that: An upper baffle (105) is provided inside the anti-deflection plate (104), and the upper baffle (105) is provided on a side of the feed roller (103) away from the leveling mechanism (102).
3. A soft aluminum row leveling device according to claim 2, characterized in that: The upper baffle plate (105) is connected to the side of at least two groups of clamping plates (106), and a movable groove (107) is provided inside the anti-deflection plate (104), and the clamping plate (106) can move inside the movable groove (107).
4. The soft aluminum row leveling device according to claim 1, characterized in that: The anti-deflection plate (104) is supported on the transport frame (1) via a connecting assembly, wherein the connecting assembly comprises a connecting plate (108) and a fixed frame (109), one end of the connecting plate (108) is mounted on the anti-deflection plate (104), and the other end of the connecting plate (108) is connected to the fixed frame (109) via a height adjustment assembly, the fixed frame (109) is arranged on the edge of the transport frame (1), and the fixed frame (109) is mounted on the transport frame (1) via a fixing assembly.
5. A soft aluminum row leveling device according to claim 4, characterized in that: The height adjustment assembly comprises an adjusting screw (2) and a supporting bottom sleeve (201); the adjusting screw (2) is mounted on the upper surface of the fixed frame (109); the connecting plate (108) is sleeved on the adjusting screw (2) and can move up and down along the adjusting screw; the supporting bottom sleeve (201) is connected to the adjusting screw (2) by means of threads, and the connecting plate (108) is supported upward by the supporting bottom sleeve (201).
6. A soft aluminum row leveling device according to claim 5, characterized in that: A positioning plate (206) is mounted on the top of the adjusting screw (2).
7. The soft aluminum row leveling device according to claim 5, characterized in that: The edge of the supporting bottom sleeve (201) is wrapped with an edge layer (202), and the edge layer (202) is made of rubber material.
8. The soft aluminum row leveling device according to claim 5, characterized in that: A plurality of positioning rods (203) are installed on the top of the supporting bottom sleeve (201), a plurality of positioning holes (204) are provided on the bottom of the connecting plate (108), and the other ends of the positioning rods (203) are correspondingly inserted into the positioning holes (204).
9. The soft aluminum row leveling device according to claim 5, characterized in that: A compression spring (205) is provided between the supporting bottom sleeve (201) and the positioning plate (206).
10. The soft aluminum row leveling device according to claim 4, characterized in that: The fixing assembly comprises preset holes (110) and fixing bolts (111); a plurality of sets of preset holes (110) are provided on the side of the fixing frame (109); the fixing frame (109) is threadedly connected to a corresponding position on the side of the transport frame (1) via fixing bolts (111) inside the preset holes (110).