Flange multi-station machining equipment

Abstract

The utility model relates to flange multi-station machining equipment which comprises a machine frame, the machine frame is sequentially provided with an upsetting device, a forming device and a punching device, the upsetting device comprises an upsetting lower die and an upsetting upper die, the forming device comprises a forming lower die and a forming upper die, and the punching device comprises a punch and a punching lower die. The machine frame is provided with a machining platform, the upsetting lower die, the forming lower die and the punching lower die are sequentially arranged on the machining platform, the portion, above the machining platform, of the machine frame is provided with an upper die base capable of ascending and descending, the upsetting upper die, the forming upper die and the punch are sequentially arranged on the end face of the side, facing the machining platform, of the upper die base, and a feeding mechanical arm is arranged on one side of the machine frame. A transferring mechanical arm capable of transferring the materials conveyed by the feeding mechanical arm to the upsetting device, the forming device and the punching device in sequence is arranged on one side of the rack, upsetting, forming and punching are completed through one device, the transferring process of the materials between devices is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of flange processing equipment, in particular to a flange multi-station processing equipment. Background Art

[0002] The existing flange processing usually goes through 1. roughening, processing the raw material into a flat shape; 2. forming, forming the flat raw material into the shape of the flange; 3. punching, punching the material with the shape of the flange to obtain the finished flange; the above steps 1, 2, and 3 are usually completed by 3 equipments, and the materials need to be transferred between the equipments after each process is completed, which leads to low production efficiency. Summary of the invention

[0003] The technical problem to be solved by the present invention is to address the deficiencies of the above-mentioned prior art.

[0004] Provide a flange multi-processing equipment, one device can complete roughing, forming, punching processing, reduce the material transfer process between equipment, and improve production efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flange multi-station processing equipment, including a frame, the frame is provided with a roughing device, a forming device and a punching device in sequence, the roughing device includes a roughing lower mold and a roughing upper mold, the forming device includes a forming lower mold and a forming upper mold, and the punching device includes a punch and a punching lower mold, and is characterized in that: the frame is provided with a processing platform, the roughing lower mold, the forming lower mold and the punching lower mold are arranged on the processing platform in sequence, the frame is provided with a liftable upper mold seat above the processing platform, the roughing upper mold, the forming upper mold and the punch are arranged in sequence on the end face of the upper mold seat facing the processing platform, and the roughing upper mold is arranged corresponding to the roughing lower mold, the forming upper mold is arranged corresponding to the forming lower mold, and the punch is arranged corresponding to the punching lower mold, a loading manipulator is arranged on one side of the frame, and a transfer manipulator is arranged on one side of the frame that can transfer the material delivered by the loading manipulator to the roughing device, the forming device and the punching device in sequence.

[0006] A further configuration of the utility model is that the transfer robot comprises a transfer robot body, the transfer robot body is provided with four robot clamps arranged side by side, and each of the robot clamps can work synchronously or independently.

[0007] A further arrangement of the utility model is that: the upper die seat is provided with a limiting push rod, the processing platform is provided with a limiting seat which can be displaced to the bottom of the limiting push rod, and the limiting seat is displaced to the bottom of the limiting push rod when there is material only in the roughening device, and when the limiting seat is in contact with the limiting push rod, the distance between the roughening upper die and the roughening lower die is adapted to the distance required for the roughening process.

[0008] A further configuration of the utility model is that a guide device is provided between the processing platform and the upper die seat, and the guide device comprises a guide column and a guide sleeve which are respectively and correspondingly arranged between the processing platform and the upper die seat.

[0009] A further configuration of the utility model is that: the processing platform is provided with a waste discharge groove corresponding to the lower drilling die.

[0010] The utility model is further configured as follows: an output guide rail is provided on one side of the frame, the output guide rail is provided on one side of the punching device, and a collection box is provided at the end of the output guide rail opposite to the punching device.

[0011] The utility model with the above-mentioned characteristics: when starting processing, the feeding robot clamps the raw material to the roughening device. At this time, there is material in the roughening device, and the limit seat moves to the bottom of the limit push rod. The upper die seat is displaced toward the processing platform, and the roughening upper die and the roughening lower die cooperate to extrude the raw material until the limit push rod abuts against the limit seat. At this time, the raw material is roughened to an appropriate thickness, the upper die seat is reset, the displacement seat is reset, and the limit seat cooperates with the limit push rod to avoid the situation where the upper die seat is excessively displaced downward due to the absence of material in the forming device, so as to prevent the roughening thickness of the raw material from being too thin. After completing the roughening process, the first robot clamp of the transfer robot clamps the new raw material clamped by the feeding robot, and the second robot clamp clamps the roughened material on the roughening lower die, and displaces synchronously. The new raw material The roughing device is transferred to the roughing lower die, and the roughed material is transferred to the forming lower die. The upper die seat is pressed down again. At this time, the roughing device roughens the new raw material, and the forming upper die and the forming lower die form the previously roughened material. Since there is material in the forming device, the limit seat does not need to work, and the roughing device will not excessively squeeze the thickness of the raw material. When the roughing device and the forming device complete the corresponding processing, the upper die seat is reset, and the transfer robot enters the clamping again to transfer the material in each device to the next process. The upper die seat is pressed down again, and each mechanism continues to complete its own processing process. The drill bit and the drilling lower die cooperate to drill the previously formed material, and the waste generated by drilling falls into the waste discharge slot. The upper die seat is reset again, and the transfer robot enters the transfer, and the material that has completed drilling falls into the output track and is output to the collection box.

[0012] The beneficial effects of the utility model are: one device can complete the roughing, forming and punching processing, reduce the material transfer process between devices, and improve production efficiency.

[0013] The utility model is further described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional schematic diagram of an embodiment of the utility model.

[0015] Figure 2 The three-dimensional diagram of the feeding robot, transfer robot, processing platform, upper die set, roughing device, forming device and punching device of the embodiment of the utility model is shown in FIG. Figure 1 .

[0016] Figure 3 The three-dimensional diagram of the feeding robot, transfer robot, processing platform, upper die set, roughing device, forming device and punching device of the embodiment of the utility model is shown in FIG. Figure 2 .

[0017] Figure 4 It is a three-dimensional schematic diagram of a transfer robot according to an embodiment of the utility model.

[0018] Figure 5 It is a three-dimensional schematic diagram of the processing platform, upper die set, roughening device, forming device and punching device of the embodiment of the utility model. DETAILED DESCRIPTION

[0019] like Figure 1 —— Figure 5The flange multi-station processing equipment shown in the figure comprises a frame 1, on which a roughing device 2, a forming device 3 and a punching device 4 are sequentially arranged, the roughing device 2 comprises a roughing lower die 201 and a roughing upper die 202, the forming device 3 comprises a forming lower die 301 and a forming upper die 302, the punching device 4 comprises a punch 401 and a punching lower die 402, the frame 1 is provided with a processing platform 5, the roughing lower die 201, the forming lower die 301 and the punching lower die 401 are sequentially arranged on the processing platform 5, and the frame 1 is provided with an upper die seat 6 which can be lifted and lowered above the processing platform 5. The die base is provided with an up-and-down driving device 7 for driving it to rise and fall. The driving device 7 can be a cylinder or a screw lifting driving device. The roughing upper die 202, the forming upper die 302 and the punch 402 are sequentially arranged on the end face of the upper die base 6 facing the processing platform 5, and the roughing upper die 202 is arranged corresponding to the roughing lower die 201, the forming upper die 302 is arranged corresponding to the forming lower die 301, and the punch 402 is arranged corresponding to the punching lower die 401. A feeding manipulator 7 is provided on one side of the frame 1. A feeding manipulator 7 is provided on one side of the frame 1. A feeding manipulator 7 can sequentially feed the material delivered by the feeding manipulator 7 to the roughing device 2, the forming device 3 and the punch 402. The transfer robot for transferring the punching device 4 includes a transfer robot body 8, and the transfer robot body 8 is provided with four robot clamps 9 arranged side by side. The robot clamp 9 refers to the structure of the publication number of the prior application of the applicant: CN212598658U, which will not be described here. Each robot clamp 9 can work synchronously or independently, and the upper die seat 6 is provided with a limit push rod 10. The processing platform 5 is provided with a limit seat 11 that can be displaced to the bottom of the limit push rod 10, and the limit seat 11 is displaced to the bottom of the limit push rod 10 when there is material only in the roughing device 2. When 11 abuts against the limiting push rod 10, the distance between the roughening upper mold 202 and the roughening lower mold 201 is adapted to the distance required for the roughening process, the limiting seat 11 is driven by a cylinder, a guide device is provided between the processing platform 5 and the upper mold seat 6, the guide device includes a guide column 12 and a guide sleeve 13 respectively arranged between the processing platform 5 and the upper mold seat 6, the processing platform 5 is provided with a waste discharge groove 14 corresponding to the drilling lower mold 401, an output guide rail 15 is provided on one side of the frame 1, the output guide rail 15 is arranged on one side of the punching device 4, and a collection box 16 is provided at the end of the output guide rail 15 opposite to the punching device 4.

Claims

1. A flange multi-station processing equipment, comprising a frame, wherein the frame is provided with a roughing device, a forming device and a punching device in sequence, wherein the roughing device comprises a roughing lower die and a roughing upper die, wherein the forming device comprises a forming lower die and a forming upper die, wherein the punching device comprises a punch and a punching lower die, wherein the punching device comprises: The frame is provided with a processing platform, the roughing lower die, the forming lower die and the punching lower die are arranged on the processing platform in sequence, the frame is provided with a liftable upper die seat above the processing platform, the roughing upper die, the forming upper die and the punch are arranged in sequence on the end face of the upper die seat facing the processing platform, and the roughing upper die is arranged corresponding to the roughing lower die, the forming upper die is arranged corresponding to the forming lower die, the punch is arranged corresponding to the punching lower die, a loading manipulator is provided on one side of the frame, and a transfer manipulator is provided on one side of the frame which can transfer the materials delivered by the loading manipulator to the roughing device, the forming device and the punching device in sequence.

2. The flange multi-station processing equipment according to claim 1 is characterized in that: The transfer robot comprises a transfer robot body, and the transfer robot body is provided with four robot clamps arranged side by side, and each of the robot clamps can work synchronously or independently.

3. The multi-station processing equipment according to claim 1 is characterized in that: The upper die seat is provided with a limiting push rod, and the processing platform is provided with a limiting seat which can be displaced to the bottom of the limiting push rod, and the limiting seat is displaced to the bottom of the limiting push rod when there is material only in the roughening device. When the limiting seat abuts against the limiting push rod, the distance between the roughening upper die and the roughening lower die is adapted to the distance required for the roughening processing.

4. A flange multi-station processing equipment according to claim 1 or 3, characterized in that: A guide device is provided between the processing platform and the upper die seat, and the guide device comprises a guide column and a guide sleeve which are respectively and correspondingly arranged between the processing platform and the upper die seat.

5. The flange multi-station processing equipment according to claim 4 is characterized in that: The processing platform is provided with a waste discharge groove corresponding to the lower mold of the drilling hole.

6. The flange multi-station processing equipment according to claim 1 is characterized in that: An output guide rail is provided on one side of the frame, and the output guide rail is arranged on one side of the punching device. A collection box is provided at the end of the output guide rail opposite to the punching device.

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