Distribution bag suitable for large-specification 8-series high-ferro-aluminum alloy slab ingot casting
By designing an adjustable distribution bag, the aluminum leakage problem caused by the rapid liquid flow rate of aluminum in the 8-Series High-Speed Aluminum Alloy Flat Instrument casting is solved, and a more stable casting process and a higher success rate are achieved.
Patent Information
- Application Number
- CN202421358282.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-14
AI Technical Summary
During the casting of 8-Series high-speed iron aluminum alloy flat ingots, the melt flow rate is too fast, causing the aluminum liquid to flow to the small faces and corners too fast, which is prone to aluminum leakage and casting failure.
A distribution bag suitable for casting of large-scale 8-Series High-Speed Iron Aluminum Alloy Flat Ingots is designed. It adopts a rectangular box structure with an opening on the top, with fiberglass web and fiberglass cloth inside, and adjustable side flow holes and bottom flow holes on both sides and at the bottom. Through the sliding and position adjustment of the adjustment plate and bottom plate, the flow holes can be effectively adjusted or sealed to control the outflow speed of the aluminum liquid.
By adjusting or blocking the flow holes, the speed of aluminum flowing to the small faces is effectively reduced, the possibility of aluminum leakage at the small faces and corners is reduced, and the success rate of casting of ingots is improved, making it more suitable for the production of high-speed iron aluminum alloy flat ingots.
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Figure CN222660071U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of distribution bags, in particular to a distribution bag suitable for casting large-size 8-series high-iron aluminum alloy flat ingots. Background Art
[0002] 8 series aluminum alloy has excellent mechanical processing properties. The aluminum foil blanks processed by it are widely used in deep-drawing packaging products and high-performance electronic products. However, compared with other alloys, 8 series alloy has a higher iron content, the melt has better fluidity, and the liquid-solid coexistence zone is narrow. During the casting process (especially the filling stage), aluminum leakage is very likely to occur, resulting in defective ingots or even casting failure. After the aluminum liquid comes out from the outlet on the side of the distribution bag, it flows directly to the small surface of the ingot (such as Figure 4 As shown in the figure, it is very easy to leak aluminum from small faces and corners at the beginning of casting, which leads to defective ingots or even casting failure. Therefore, it is necessary to modify the existing tooling to make it more suitable for the production of high-iron aluminum alloy flat ingots. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a distribution bag suitable for the casting of large-sized 8-series high-iron aluminum alloy flat ingots. The effective size of the side flow holes and the bottom flow holes can be adjusted or blocked, which can effectively reduce the speed of the aluminum liquid flowing to the small surface, alleviate the problem of the 8-series alloy melt flowing too fast, thereby reducing the possibility of aluminum leakage from the small surface and corners, facilitating the casting of ingots, making it more suitable for the production of high-iron aluminum alloy flat ingots, and can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a distribution bag suitable for casting large-size 8-series high-iron aluminum alloy flat ingots, comprising a glass fiber mesh with an open top and arranged in a rectangular box, the outer side of the glass fiber mesh is wrapped and covered with glass fiber cloth, and corresponding side flow holes are provided on both sides of the glass fiber cloth, and a slide groove connected to the side flow hole is provided on the top of the glass fiber cloth, an adjustment plate is slidably arranged inside the slide groove, and two bottom flow holes with symmetrical arrangement and adjustable effective size are provided at the bottom of the glass fiber cloth.
[0005] As a preferred technical solution of the utility model, the adjustment plate includes an adjustment plug plate slidably arranged inside the slide groove, and an adjustment hole is opened at the lower end of the side surface of the adjustment plug plate corresponding to the side flow hole.
[0006] As a preferred technical solution of the utility model, the height of the regulating hole is smaller than the height of the side flow hole.
[0007] As a preferred technical solution of the utility model, the adjustment plate includes a sealing plate slidably arranged inside the slide groove.
[0008] As a preferred technical solution of the utility model, the bottom inner cavity of the glass fiber cloth is provided with a horizontal slide groove connected to the bottom flow hole, and the interior of the horizontal slide groove is provided with a bottom plate for adjusting the bottom flow hole, and the bottom plate is provided with rectangular holes corresponding to the bottom flow hole.
[0009] As a preferred technical solution of the utility model, an insertion hole is provided at the upper end of the outer side of the glass fiber cloth.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] The distribution bag suitable for casting large-sized 8-series high-iron aluminum alloy flat ingots shown in the example of the utility model can adjust the effective size of the side flow holes and the bottom flow holes or seal them, which can effectively reduce the speed of the aluminum liquid flowing to the small surface, alleviate the problem of too fast melt flow rate of the 8-series alloy, thereby reducing the possibility of aluminum leakage from the small surface and corners, facilitating the casting of ingots, and making it more suitable for the production of high-iron aluminum alloy flat ingots. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the structure of the utility model;
[0013] Figure 2 for Figure 1 A right view structural diagram of ;
[0014] Figure 3 for Figure 1 Schematic diagram of the structure viewed from above;
[0015] Figure 4 It is a schematic diagram of the diversion effect of the distribution bag on the aluminum melt in the prior art.
[0016] In the figure: 1 glass fiber mesh, 2 glass fiber cloth, 21 interlaced holes, 3 side flow holes, 4 bottom flow holes, 5 bottom plate, 51 rectangular holes, 6 adjusting plug plates, 61 adjusting holes, 62 sealing plates. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Embodiment 1:
[0018] See also Figure 1 and Figure 3The utility model provides a technical solution: a distribution bag suitable for casting large-size 8-series high-iron aluminum alloy flat ingots, comprising a glass fiber mesh 1 with an opening on the top and arranged in a rectangular box shape, the outer side of the glass fiber mesh 1 is wrapped and covered with a glass fiber cloth 2, and corresponding side flow holes 3 are opened on both sides of the glass fiber cloth 2, and a chute connected to the side flow hole 3 is provided on the top of the glass fiber cloth 2, and an adjustment plate is slidably arranged inside the chute, and two bottom flow holes 4 with symmetrical arrangements and adjustable effective sizes are provided at the bottom of the glass fiber cloth 2. The aluminum liquid flows out from the side flow holes 3 and the bottom flow holes 4 through the distribution bag, thereby playing a diversion role on the melt and distributing the metal flow to various positions of the ingot starter.
[0019] Furthermore, the adjustment plate includes an adjustment plug plate 6 slidably arranged inside the slide groove, and an adjustment hole 61 is opened at the lower end of the side of the adjustment plug plate 6 corresponding to the side flow hole 3, and the height of the adjustment hole 61 is smaller than the height of the side flow hole 3; when it is necessary to adjust the size of the side flow hole 3 to adjust the diversion effect, the adjustment plug plate 6 with the adjustment hole 61 of the appropriate size is selected, and the adjustment plug plate 6 is inserted into the slide groove. At this time, the bottom of the adjustment hole 61 is flush with the bottom of the side flow hole 3, and the adjustment plug plate 6 blocks a part of the upper side of the side flow hole 3, so that the part of the side flow hole 3 that can pass the aluminum liquid becomes smaller, thereby adjusting the diversion effect.
[0020] Furthermore, an insertion hole 21 is provided at the upper end of the outer side of the glass fiber cloth 2 to facilitate fixing of the distribution bag.
[0021] Furthermore, a horizontal slide groove connected to the bottom flow hole 4 is provided in the bottom inner cavity of the glass fiber cloth 2, and a bottom plate 5 for adjusting the bottom flow hole 4 is slidably provided inside the horizontal slide groove, and a rectangular hole 51 corresponding to the bottom flow hole 4 is provided on the bottom plate 5; when it is necessary to adjust the size of the bottom flow hole 4 to adjust the diversion effect, the bottom plate 5 is moved horizontally, and the bottom plate 5 moves in the horizontal slide groove, so that a part of the rectangular hole 51 enters the glass fiber cloth 2. At this time, the overlapping part of the rectangular hole 51 and the bottom flow hole 4 is reduced, thereby adjusting the diversion effect.
[0022] The distribution bag provided in this embodiment can adjust the diversion effect according to the ingot casting process and is suitable for the casting of various ingots. Embodiment 2:
[0023] See also Figure 2 , which is different from the first embodiment in that: the adjustment plate includes a sealing plate 62 slidably arranged inside the chute. When casting 8 series aluminum alloy ingots, in order to reduce the speed of aluminum liquid flowing to the small surface and alleviate the problem of excessive flow rate of the 8 series alloy melt, the sealing plate 62 is inserted into the chute to block the side flow hole 3. At this time, the aluminum liquid no longer flows out through the side flow hole 3, thereby reducing the possibility of aluminum leakage from the small surface and corners, which is more suitable for the production of high-iron aluminum alloy flat ingots.
[0024] The utility model can adjust the effective size of the side flow hole 3 and the bottom flow hole 4 or block them, which can effectively reduce the speed of aluminum liquid flowing to the small surface, alleviate the problem of excessively fast melt flow rate of 8 series alloy, thereby reducing the possibility of aluminum leakage from the small surface and corners, facilitating the casting of ingots, and making it more suitable for the production of high-iron aluminum alloy flat ingots.
[0025] The undisclosed parts in the present utility model are all prior art, and their specific structures, materials and working principles are not described in detail. Although the embodiments of the present utility model have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the attached claims and their equivalents.
Claims
1. A distribution bag suitable for casting large-size 8-series high-iron aluminum alloy flat ingots, comprising a glass fiber mesh (1) with an open top and arranged in a rectangular box, the outer side of the glass fiber mesh (1) being wrapped and covered with a glass fiber cloth (2), characterized in that: The glass fiber cloth (2) is provided with corresponding side flow holes (3) on both sides, the glass fiber cloth (2) is provided with a chute communicating with the side flow holes (3) on the top, an adjustment plate is slidably arranged inside the chute, and the glass fiber cloth (2) is provided with two symmetrically arranged bottom flow holes (4) with adjustable effective sizes on the bottom.
2. The distribution bag suitable for casting large-size 8-series high-iron aluminum alloy flat ingots according to claim 1 is characterized in that: The adjustment plate comprises an adjustment plug plate (6) slidably arranged inside the slide groove, and an adjustment hole (61) is formed at the lower end of the side surface of the adjustment plug plate (6) corresponding to the side flow hole (3).
3. The distribution bag suitable for casting large-size 8-series high-iron aluminum alloy flat ingots according to claim 2 is characterized in that: The height of the regulating hole (61) is smaller than the height of the side flow hole (3).
4. The distribution bag suitable for casting large-size 8-series high-iron aluminum alloy flat ingots according to claim 1 is characterized in that: The adjustment plate comprises a sealing plate (62) slidably arranged inside the slide groove.
5. The distribution bag suitable for casting large-size 8-series high-iron aluminum alloy flat ingots according to claim 1 is characterized in that: The bottom inner cavity of the glass fiber cloth (2) is provided with a horizontal slide groove connected to the bottom flow hole (4), and a bottom plate (5) for adjusting the bottom flow hole (4) is slidably arranged inside the horizontal slide groove, and a rectangular hole (51) corresponding to the bottom flow hole (4) is provided on the bottom plate (5).
6. The distribution bag suitable for casting large-size 8-series high-iron aluminum alloy flat ingots according to claim 1 is characterized in that: The outer upper end of the glass fiber cloth (2) is provided with an insertion hole (21).
Citation Information
Cited By
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