Tool for assisting installation of crankshaft gear ring
By designing a tool for assisting the installation of crankshaft ring gear, the combination of main support components, connecting rod neck positioning blocks, positioning bolts and positioning blocks can be used to achieve accurate positioning of the ring gear and installation of predetermined angles, solving the problems of inaccurate positioning and low assembly quality in the prior art, improving assembly accuracy and reducing production costs.
Patent Information
- Application Number
- CN202420265848.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-02
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-02-02
AI Technical Summary
In the prior art, when the equipment cannot be used, when the crankshaft ring gear is manually installed, the positioning is inaccurate and the angular assembly requirements cannot be guaranteed, resulting in low assembly quality and high scrap rate, which increases production costs.
A tool for assisting in installing crankshaft ring gear is designed, including a main support assembly, a connecting rod neck positioning block, a positioning bolt and a positioning block. Through the cooperation of these components, precise positioning of the ring gear and installation of a predetermined angle are achieved.
Through this tooling, it is possible to ensure that the ring gear is assisted in the crankshaft at a predetermined installation angle, improve assembly accuracy, reduce scrap rate, and reduce production costs.
Smart Images

Figure CN222660687U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crankshaft processing tooling, in particular to a tooling for assisting the installation of a crankshaft gear ring. Background Art
[0002] When it is impossible to use equipment to press-fit the crankshaft gear ring in a working environment, the heated gear ring needs to be manually installed. In the prior art, the gear ring and the crankshaft are positioned by aligning the upper platform with the line. This method has no keyway or positioning point, so the positioning cannot be accurate and the angular assembly requirements cannot be guaranteed. As a result, the angle of the assembled gear ring cannot be meshed with the gear at a predetermined angle, resulting in low assembly quality, high scrap rate, and increased production costs. Utility Model Content
[0003] The utility model provides a tool for assisting the installation of a crankshaft gear ring, which can assist the gear ring to be installed on the crankshaft at a predetermined installation angle.
[0004] The technical solution of the utility model to solve the above technical problems is as follows:
[0005] A tooling for assisting the installation of a crankshaft gear ring comprises a main support assembly having one end for supporting the crankshaft, a connecting rod neck positioning block having one end sleeved and rotatably connected to the other end of the main support assembly, a positioning bolt threadedly connected to one end of the connecting rod neck positioning block, and a positioning block having one end detachably connected to the other end of the main support assembly, wherein the other end of the connecting rod neck positioning block is used to support the crankshaft, the positioning bolt abuts against the other end of the main support assembly, and the other end of the positioning block is used to be inserted into the tooth groove of the gear ring.
[0006] The beneficial effects of the utility model are as follows: when the gear ring is inserted into the crankshaft from one end of the crankshaft for installation, it is supported on the crankshaft by the main body support assembly and the connecting rod neck positioning block at the same time, and at the same time the other end of the positioning block is inserted into the tooth groove of the gear ring, and the positioning block is used to position the gear ring; before supporting, the supporting angle of the connecting rod neck positioning block can be adjusted by rotating the connecting rod neck positioning block, and then the connecting rod neck positioning block can be fixed by tightening the positioning bolt, so that the angle of the other end of the positioning block is changed, so that the gear ring is assisted to be installed on the crankshaft at a predetermined installation angle.
[0007] On the basis of the above technical solution, the present invention can also be improved as follows.
[0008] Further, the main body support assembly includes a main connecting shaft and two main journal support members spaced apart from each other on the main connecting shaft, the main connecting shaft passes through one end of the connecting rod neck positioning block, one end of the positioning block is detachably connected to the main connecting shaft, one end of the main journal support member is used to support the main journal of the crankshaft, and the other end is connected to the main connecting shaft.
[0009] The beneficial effect of adopting the above further solution is that the two main journal supports form a spaced support for the crankshaft to ensure the balance of the entire tooling when it contacts the crankshaft.
[0010] Furthermore, the main journal support member includes a main journal support frame and a supporting bolt, one end of the main journal support frame is used to support the main journal of the crankshaft, the main connecting shaft passes through the other end of the main journal support frame, and the supporting bolt is threadedly connected to the other end of the main journal support frame and is tightened against the main connecting shaft.
[0011] The beneficial effect of adopting the above further solution is that the crankshaft is supported by the main journal support frame, and the position of the main journal support frame can be adjusted by loosening the support bolts.
[0012] Furthermore, a groove is formed at one end of the main journal support frame for supporting the main journal of the crankshaft.
[0013] The beneficial effect of adopting the above further solution is that the groove ensures that one end of the main journal support frame can form effective support for the main journal of the crankshaft.
[0014] Furthermore, the other end of the main journal support frame is provided with a first through hole adapted to and passed through by the main body connecting shaft.
[0015] The beneficial effect of adopting the above further solution is that the main body connecting shaft can be installed through the first through hole.
[0016] Furthermore, a flat plate is fixed to the other end of the connecting rod neck positioning block, the area of the flat plate is larger than the cross-sectional area of the connecting rod neck positioning block, and the flat plate is used to support the connecting rod neck of the crankshaft.
[0017] The beneficial effect of adopting the above further solution is that it ensures that after the connecting rod neck positioning block rotates, the flat plate can still form a line contact with the connecting rod neck.
[0018] Furthermore, a second through hole adapted to and passed through by the other end of the main body support assembly is opened at one end of the connecting rod neck positioning block.
[0019] The beneficial effect of adopting the above further solution is that the main body support assembly can be installed through the second through hole.
[0020] Furthermore, the positioning block includes a fixing block and at least one fixing bolt, one end of the fixing block is connected to one side of the other end of the main support assembly through the fixing bolt, and the other end of the fixing block is used to be inserted into the tooth groove of the gear ring.
[0021] The beneficial effect of adopting the above further solution is that the fixing block is detachably connected by using the fixing bolts.
[0022] Furthermore, a tooling tooth tip for extending into the tooth groove of the gear ring is fixed to the other end of the fixing block.
[0023] The beneficial effect of adopting the above further solution is: the gear ring is positioned by using the tooling tooth tip to prevent the installation angle of the gear ring from changing due to the rotation of the gear ring.
[0024] Furthermore, the number of the fixing bolts is not less than two.
[0025] The beneficial effect of adopting the above further solution is: multiple connection points between the fixing block and the main support assembly are formed by no less than two fixing bolts, thereby ensuring the installation stability of the positioning block. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is an installation diagram of the utility model, in which the arrow indicates the installation direction of the gear ring;
[0027] Figure 2 It is a front view of the tooling of the utility model;
[0028] Figure 3 It is a top view of the tooling of the utility model;
[0029] Figure 4 It is the first cross-sectional view of the utility model;
[0030] Figure 5 It is a second cross-sectional view of the utility model;
[0031] Figure 6 It is a partial enlarged view of the utility model.
[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0033] 1. Crankshaft; 11. Main journal; 12. Connecting rod journal;
[0034] 2. Ring gear;
[0035] 3. Main body support assembly; 31. Main body connecting shaft; 311. Mounting groove; 32. Main shaft journal support member; 321. Main shaft journal support frame; 3211. Groove; 3212. First through hole; 322. Support bolt;
[0036] 4. connecting rod neck positioning block; 41. flat plate; 42. second through hole;
[0037] 5. Positioning bolts;
[0038] 6. Positioning block; 61. Fixing block; 611. Tooling tooth tip; 62. Fixing bolt. DETAILED DESCRIPTION
[0039] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0040] Example 1
[0041] like Figures 1 to 6 A tooling for assisting the installation of a crankshaft gear ring comprises a main body support assembly 3 for supporting a crankshaft 1 at one end, a connecting rod neck positioning block 4 which is sleeved on one end and rotatably connected to the other end of the main body support assembly 3, a positioning bolt 5 which is threadedly connected to one end of the connecting rod neck positioning block 4, and a positioning block 6 which is detachably connected to the other end of the main body support assembly 3 at one end, the other end of the connecting rod neck positioning block 4 is used to support the crankshaft 1, the positioning bolt 5 abuts against the other end of the main body support assembly 3, and the other end of the positioning block 6 is used to be inserted into the tooth groove of the gear ring 2.
[0042] The beneficial effects of this embodiment are as follows: when the ring gear 2 is inserted into the crankshaft 1 from one end of the crankshaft 1 for installation, it is supported on the crankshaft 1 by the main support assembly 3 and the connecting rod neck positioning block 4 at the same time, and at the same time, the other end of the positioning block 6 is inserted into the tooth groove of the ring gear 2, and the positioning block 6 is used to position the ring gear 2; before supporting, the supporting angle of the connecting rod neck positioning block 4 can be adjusted by rotating the connecting rod neck positioning block 4, and then the connecting rod neck positioning block 4 can be fixed by tightening the positioning bolt 5, and the main support assembly 3 can be rotated in the reverse direction, so that the angle of the other end of the positioning block 6 is changed, so that the ring gear 2 can be assisted to be installed on the crankshaft 1 at a predetermined installation angle.
[0043] Specifically, an internal threaded hole is formed at one end of the connecting rod neck positioning block 4 to be threadedly connected with the positioning bolt 5 .
[0044] Example 2
[0045] like Figures 2 to 4 On the basis of Example 1, the main body support assembly 3 includes a main connecting shaft 31 and two main journal supports 32 spaced apart from the main body connecting shaft 31. The main body connecting shaft 31 passes through one end of the connecting rod neck positioning block 4, and one end of the positioning block 6 is detachably connected to the main body connecting shaft 31. One end of the main journal support 32 is used to support the main journal 11 of the crankshaft 1, and the other end is connected to the main body connecting shaft 31.
[0046] The beneficial effect of adopting the preferred solution in the above embodiment is that the two main journal supports 32 form a spaced support for the crankshaft 1 to ensure the balance of the entire tooling when it contacts the crankshaft 1.
[0047] Example 3
[0048] like Figures 2 to 4 On the basis of embodiments 1 and 2, the main journal support member 32 includes a main journal support frame 321 and a support bolt 322. One end of the main journal support frame 321 is used to support the main journal 11 of the crankshaft 1. The main connecting shaft 31 passes through the other end of the main journal support frame 321. The support bolt 322 is threadedly connected to the other end of the main journal support frame 321 and is tightly pressed against the main connecting shaft 31.
[0049] The beneficial effect of adopting the preferred solution in the above embodiment is that the crankshaft 1 is supported by the main journal support frame 321 , and the position of the main journal support frame 321 can be adjusted by loosening the support bolts 322 .
[0050] Specifically, an internal threaded hole is provided at the other end of the main journal support frame 321 for threaded connection of the support bolt 322 .
[0051] Example 4
[0052] like Figure 4 and Figure 5 On the basis of Embodiments 1-3, a groove 3211 is provided at one end of the main journal support frame 321 for supporting the main journal 11 of the crankshaft 1 .
[0053] The beneficial effect of adopting the preferred solution in the above embodiment is that the groove 3211 ensures that one end of the main journal support frame 321 can effectively support the main journal 11 of the crankshaft 1.
[0054] As one of the specific solutions of the above embodiment, the groove 3211 is a polygonal groove.
[0055] As a second specific solution of the above embodiment, the groove 3211 is an arc-shaped groove.
[0056] Example 5
[0057] like Figure 4 and Figure 5 On the basis of Embodiments 1-4, a first through hole 3212 adapted to and passed through by the main connecting shaft 31 is opened at the other end of the main journal support frame 321 .
[0058] The beneficial effect of adopting the preferred solution in the above embodiment is that the main body connecting shaft 31 can be installed through the first through hole 3212 .
[0059] As a specific solution of the above embodiment, the first through hole 3212 can be a circular hole, a polygonal hole, etc. In the figure, it is shown as a circular hole.
[0060] Example 6
[0061] like Figure 2 and Figure 5 On the basis of embodiments 1-5, a flat plate 41 is fixed to the other end of the connecting rod neck positioning block 4. The area of the flat plate 41 is larger than the cross-sectional area of the connecting rod neck positioning block 4. The flat plate 41 is used to support the connecting rod neck 12 of the crankshaft 1.
[0062] The beneficial effect of adopting the preferred solution in the above embodiment is to ensure that after the connecting rod neck positioning block 4 rotates, the flat plate 41 can still form a line contact with the connecting rod neck 12 .
[0063] Example 7
[0064] like Figure 4 and Figure 5 On the basis of embodiments 1-6, a second through hole 42 adapted to and passed through by the other end of the main body support assembly 3 is opened at one end of the connecting rod neck positioning block 4 .
[0065] The beneficial effect of adopting the preferred solution in the above embodiment is that the main body support assembly 3 can be installed through the second through hole 42 .
[0066] As a specific solution of the above embodiment, the second through hole 42 can be a circular hole, a polygonal hole, etc. In the figure, it is shown as a circular hole.
[0067] Example 8
[0068] like Figure 2 and Figure 3 Based on Examples 1-7, the positioning block 6 includes a fixing block 61 and at least one fixing bolt 62, one end of the fixing block 61 is connected to one side of the other end of the main support assembly 3 through the fixing bolt 62, and the other end of the fixing block 61 is used to insert into the tooth groove of the gear ring 2.
[0069] The beneficial effect of adopting the preferred solution in the above embodiment is that the fixing block 61 is detachably connected by using the fixing bolts 62 .
[0070] Specifically, Figure 2 In the embodiment, one end of the fixing block 61 is connected to one side of one end of the main connecting shaft 31 in the horizontal direction through a fixing bolt 62.
[0071] Example 9
[0072] like Figure 3 and Figure 6 On the basis of Embodiments 1-8, a tooling tooth tip 611 for extending into the tooth groove of the gear ring 2 is fixed at the other end of the fixing block 61 .
[0073] The beneficial effect of adopting the preferred solution in the above embodiment is that the tooling tooth tip 611 is used to position the gear ring 2, thereby preventing the installation angle of the gear ring 2 from changing due to the rotation of the gear ring 2.
[0074] Example 10
[0075] like Figure 2 , based on Embodiments 1-9, the number of fixing bolts 62 is not less than two.
[0076] The beneficial effect of adopting the preferred solution in the above embodiment is that multiple connection points between the fixing block 61 and the main support assembly 3 are formed by no less than two fixing bolts 62, thereby ensuring the installation stability of the positioning block 6.
[0077] like Figure 3 Furthermore, a mounting groove 311 is provided at the end of the main connecting shaft 31 for mounting the fixing block 61 .
[0078] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0079] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0080] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0081] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0082] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0083] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A tool for assisting the installation of a crankshaft gear ring, characterized in that: The invention comprises a main support assembly (3) with one end for supporting a crankshaft (1), a connecting rod neck positioning block (4) with one end sleeved and rotatably connected to the other end of the main support assembly (3), a positioning bolt (5) threadedly connected to one end of the connecting rod neck positioning block (4), and a positioning block (6) with one end detachably connected to the other end of the main support assembly (3), wherein the other end of the connecting rod neck positioning block (4) is used to support the crankshaft (1), the positioning bolt (5) abuts against the other end of the main support assembly (3), and the other end of the positioning block (6) is used to be inserted into the tooth groove of the ring gear (2).
2. A tool for assisting the installation of a crankshaft gear ring according to claim 1, characterized in that: The main body support assembly (3) comprises a main body connecting shaft (31) and two main journal support members (32) spaced apart from each other on the main body connecting shaft (31); the main body connecting shaft (31) passes through one end of the connecting rod journal positioning block (4); one end of the positioning block (6) is detachably connected to the main body connecting shaft (31); one end of the main journal support member (32) is used to support the main journal (11) of the crankshaft (1); and the other end is connected to the main body connecting shaft (31).
3. A tool for assisting the installation of a crankshaft gear ring according to claim 2, characterized in that: The main journal support member (32) comprises a main journal support frame (321) and a support bolt (322); one end of the main journal support frame (321) is used to support the main journal (11) of the crankshaft (1); the main connecting shaft (31) passes through the other end of the main journal support frame (321); the support bolt (322) is threadedly connected to the other end of the main journal support frame (321) and is tightly pressed against the main connecting shaft (31).
4. A tool for assisting the installation of a crankshaft gear ring according to claim 3, characterized in that: One end of the main journal support frame (321) is provided with a groove (3211) for supporting the main journal (11) of the crankshaft (1).
5. The tooling for assisting the installation of a crankshaft gear ring according to claim 3, characterized in that: The other end of the main journal support frame (321) is provided with a first through hole (3212) adapted to and passed through by the main body connecting shaft (31).
6. The tooling for assisting the installation of a crankshaft gear ring according to claim 1, characterized in that: A flat plate (41) is fixed to the other end of the connecting rod neck positioning block (4), the area of the flat plate (41) is larger than the cross-sectional area of the connecting rod neck positioning block (4), and the flat plate (41) is used to support the connecting rod neck (12) of the crankshaft (1).
7. A tool for assisting the installation of a crankshaft gear ring according to claim 6, characterized in that: One end of the connecting rod neck positioning block (4) is provided with a second through hole (42) adapted to and passed through by the other end of the main body support assembly (3).
8. A tool for assisting the installation of a crankshaft gear ring according to any one of claims 1 to 7, characterized in that: The positioning block (6) comprises a fixing block (61) and at least one fixing bolt (62); one end of the fixing block (61) is connected to one side of the other end of the main body support assembly (3) through the fixing bolt (62); the other end of the fixing block (61) is used to be inserted into the tooth groove of the gear ring (2).
9. A tool for assisting the installation of a crankshaft gear ring according to claim 8, characterized in that: A tooling tooth tip (611) for extending into the tooth groove of the gear ring (2) is fixed to the other end of the fixing block (61).
10. A tool for assisting the installation of a crankshaft gear ring according to claim 8, characterized in that: The number of the fixing bolts (62) is no less than two.