Multifunctional pipeline material rust removal device for coal mine

Abstract

The utility model relates to the technical field of pipeline material rust removal, and discloses a multifunctional coal mine pipeline material rust removal device which comprises a rust removal platform, a conveyor is arranged at one end of the rust removal platform, and a material bed is arranged on one side of the conveyor. A pipeline is placed on the upper surface of a material bed, the pipeline on the surface of the material bed is conveyed to the surface of a conveyor and can be conveyed to the upper surface of a rust removal platform through the conveyor, the pipeline is placed between a driving wheel and a driven wheel at the moment, and a motor is started to drive a driving rolling shaft to rotate through a driving chain; the pipe to be treated can drive the pipeline to move forwards automatically through mutual cooperation of the driving wheel and the driven wheel, and when the pipeline is conveyed between the driving wheel and the driven wheel, a rotating handle is rotated by a hand to drive a threaded rod to rotate, so that the pipeline can be driven to move forwards automatically. Therefore, the sleeve block can be driven to move up and down.

Description

Technical Field

[0001] The utility model relates to the technical field of pipeline material rust removal, in particular to a multifunctional pipeline material rust removal device for coal mines. Background Art

[0002] The multifunctional mining pipe rust removal device is mainly used for the pipe materials used in the coal mine production process. Due to the particularity of the coal mine environment, the pipe materials often corrode and rust, resulting in a decrease in the functionality of the pipe materials.

[0003] The current methods for removing rust from pipelines mainly include manual grinding, mechanical brushing, chemical dissolution, etc., but these methods have some problems. First, manual operation is time-consuming and labor-intensive, with low work efficiency, and is not suitable for large-scale pipeline systems. Secondly, mechanical brushing is easily affected by factors such as the length and diameter of the pipe, or may cause damage to the surface of the pipe, affecting the service life of the pipe, or cannot be cleaned due to inappropriate pipe diameter. The use of chemical solvents may pollute the environment and pose potential risks to the health of workers.

[0004] Therefore, it is urgent to develop a multifunctional coal mine pipe rust removal device. The device will be designed and developed in combination with the characteristics of commonly used pipe materials in coal mines, meet the special needs of related pipes, provide efficient, safe and environmentally friendly rust removal methods, and solve the problem of pipe rust removal for the coal mining industry. The device will have an automated operation function, can adapt to pipes of different specifications and materials, effectively remove rust, and restore the functionality and durability of the pipe. At the same time, the device will use non-destructive cleaning technology to avoid damage to the pipe surface and extend the service life of the pipe. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a multifunctional rust removal device for pipeline materials for coal mines, which has the advantages of efficient, safe and environmentally friendly rust removal and can adapt to pipelines of different specifications and materials, thus solving the problems raised in the background technology.

[0006] The utility model provides the following technical solutions: a multifunctional coal mine pipeline material rust removal device, comprising a rust removal platform, a conveyor is provided at one end of the rust removal platform, a material bed is provided on one side of the conveyor, a plurality of mounting frames are fixedly connected to the upper surface of the rust removal platform, a fixed seat is fixedly connected to the top of the mounting frame, a driving wheel is rotatably connected to one side of the fixed seat, a mounting frame is provided on one side of the mounting frame, a bottom end of the mounting frame is fixedly connected to the upper surface of the rust removal platform, a vertical plate is fixedly connected to the top of the mounting frame, and a driving wheel is rotatably connected to one side of the vertical plate. The rust removing platform is fixedly connected with a slide rail, and a movable seat is slidably sleeved on the surface of the slide rail. The top of the movable seat is fixedly connected with an adjusting frame, and a sleeve block is slidably sleeved on the surface of the adjusting frame. A motor three is fixedly installed on the surface of one side of the sleeve block, and a fixed block is fixedly connected to the other side of the sleeve block. A rotating shaft is rotatably connected to the inside of the fixed block, and both ends of the rotating shaft are fixedly connected with rust removing brush discs, and both ends of the fixed block are fixedly connected with protective covers, and the protective covers are sleeved on the surface of the rust removing brush disc.

[0007] Preferably, a driving roller is rotatably inserted at the top of the fixing seat, and the driving wheel is fixedly sleeved on the surface of the driving roller.

[0008] Preferably, one end of the active roller is fixedly connected to a driven chain disk, the inner wall of the rust removal platform is fixedly connected to a motor 1, the output shaft of the motor 1 is fixedly connected to the active chain disk, and the active chain disk is transmission-connected to the driven chain disk via a driving chain.

[0009] Preferably, the inner wall of the adjustment frame is rotatably connected to a threaded rod, the top end of the threaded rod is fixedly connected to a handle, and the sleeve block is threadably sleeved on the surface of the threaded rod.

[0010] Preferably, a pulley 1 is fixedly sleeved on the surface of the rotating shaft, a pulley 2 is fixedly connected to the output shaft of the motor 3, and the pulley 2 is transmission-connected to the pulley 1 via a synchronous belt.

[0011] Preferably, a rack is fixedly connected to the upper surface of the rust removal platform, a gear commutator is fixedly connected to the upper surface of the movable seat, a motor 2 is fixedly connected to one side of the gear commutator, a driving gear is fixedly installed at the bottom end of the gear commutator, and the driving gear is meshed with the rack.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] By placing the pipe on the upper surface of the material bed, and transporting the pipe on the surface of the material bed to the surface of the conveyor, and then transporting it to the upper surface of the rust removal platform through the conveyor, the pipe will be placed between the driving wheel and the driven wheel. At this time, the motor is started and the driving roller can be driven to rotate through the driving chain, and then the driving wheel can be driven to rotate, and then the pipe between the driving wheel and the driven wheel can be driven to rotate. The pipe to be processed can be driven to automatically advance the pipe through the cooperation of the driving wheel and the driven wheel. When the pipe is transmitted between the driving wheel and the driven wheel, the handle is manually turned to drive the threaded rod to rotate, thereby driving the sleeve block to move up and down, so that the side of the rust removal brush disc abuts against the side wall of the pipe, and cooperates with the driven wheel and the driving wheel to realize the rust removal of the pipe. The rust removal brush discs are fixed and started, and the two rust removal brush discs are driven to rotate through the synchronous belt, so that the rust removal brush discs can automatically remove rust from the pipeline. When there are external components on the surface of the pipeline, start the second motor and drive the driving gear to rotate through the gear commutator. Since the driving gear is meshed with the rack, the moving seat can be driven to move on the upper surface of the rust removal platform, and the rust removal brush discs can be controlled to move back and forth. It can be switched to semi-automatic mode to move back and forth to complete the rust removal of the pipeline with external components on the surface. The device will not be affected by factors such as the length and diameter of the pipe, and will not cause damage to the surface of the pipe. It has automatic operation functions and can adapt to pipelines of different specifications and materials. It can effectively remove rust, restore the functionality and durability of the pipeline, and achieve efficient, safe and environmentally friendly rust removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of the utility model device;

[0015] Figure 2 This is a schematic diagram of the structure of the rust removal platform of the utility model;

[0016] Figure 3 This is an enlarged structural diagram of part A of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the mobile seat of the utility model;

[0018] Figure 5 This is a schematic diagram of the block structure of the utility model;

[0019] Figure 6 This is a schematic diagram of the structure of the adjustment frame of the utility model.

[0020] In the figure: 1. rust removal platform; 2. conveyor; 3. material bed; 4. mounting frame 1; 5. fixed seat; 6. driving roller; 7. driving wheel; 8. driven chain plate; 9. mounting frame 2; 10. vertical plate; 11. driven wheel; 12. motor 1; 13. driving chain plate; 14. driving chain; 15. slide rail; 16. rack; 17. moving seat; 18. gear commutator; 19. driving gear; 20. motor 2; 21. adjustment frame; 22. threaded rod; 23. turning handle; 24. sleeve block; 25. fixed block; 26. rotating shaft; 27. rust removal brush plate; 28. pulley 1; 29. ​​motor 3; 30. pulley 2; 31. synchronous belt; 32. protective cover. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1-6 A multifunctional coal mine pipeline material rust removal device comprises a rust removal platform 1, a conveyor 2 is provided at one end of the rust removal platform 1, a material bed 3 is provided on one side of the conveyor 2, a plurality of mounting frames 1 4 are fixedly connected to the upper surface of the rust removal platform 1, a fixing seat 5 is fixedly connected to the top of the mounting frame 1 4, a driving wheel 7 is rotatably connected to one side of the fixing seat 5, a mounting frame 2 9 is provided on one side of the mounting frame 1 4, a bottom end of the mounting frame 2 9 is fixedly connected to the upper surface of the rust removal platform 1, a vertical plate 10 is fixedly connected to the top of the mounting frame 2 9, a driven wheel 11 is rotatably connected to one side of the vertical plate 10, and the driven wheel 11 is rotatably connected to the driving wheel 7. Corresponding to the position of the moving wheel 7, the upper surface of the rust removal platform 1 is fixedly connected with a slide rail 15, the surface of the slide rail 15 is slidably sleeved with a moving seat 17, the top of the moving seat 17 is fixedly connected with an adjusting frame 21, the surface of the adjusting frame 21 is slidably sleeved with a sleeve block 24, a motor 3 29 is fixedly installed on the surface of one side of the sleeve block 24, the other side of the sleeve block 24 is fixedly connected with a fixed block 25, the fixed block 25 is internally rotatably connected with a rotating shaft 26, both ends of the rotating shaft 26 are fixedly connected with a rust removal brush disc 27, both ends of the fixed block 25 are fixedly connected with a protective cover 32, and the protective cover 32 is sleeved on the surface of the rust removal brush disc 27.

[0023] Among them, the top of the fixed seat 5 is rotatably plugged with a driving roller 6, and the driving wheel 7 is fixedly sleeved on the surface of the driving roller 6. One end of the driving roller 6 is fixedly connected to a driven chain plate 8. The inner wall of the rust removal platform 1 is fixedly connected with a motor 12, and the output shaft of the motor 12 is fixedly connected with a driving chain plate 13. The driving chain plate 13 is transmission-connected with the driven chain plate 8 through a driving chain 14. The motor 12 and the driving chain 14 can drive the driving roller 6 to rotate, and then drive the driving wheel 7 to rotate, and then drive the pipeline between the driving wheel 7 and the driven wheel 11 to rotate. The pipe to be processed can drive the pipeline to automatically advance through the cooperation between the driving wheel 7 and the driven wheel 11.

[0024] Among them, the inner wall of the adjusting frame 21 is rotatably connected to a threaded rod 22, the top of the threaded rod 22 is fixedly connected to a turning handle 23, and the sleeve block 24 is threadedly sleeved on the surface of the threaded rod 22. The turning handle 23 is manually turned to drive the threaded rod 22 to rotate, thereby driving the sleeve block 24 to move up and down, so that the side of the rust removal brush plate 27 abuts against the side wall of the pipeline, and cooperates with the driven wheel 11 and the driving wheel 7 to fix the pipeline.

[0025] Among them, the surface of the rotating shaft 26 is fixedly sleeved with a pulley 1 28, the output shaft of the motor 3 29 is fixedly connected with the pulley 2 30, the pulley 2 30 is transmission connected to the pulley 1 28 through a synchronous belt 31, and the motor 3 29 drives the two rust removal brush discs 27 to rotate through the synchronous belt 31, so that the rust removal brush discs 27 can automatically remove rust from the pipeline.

[0026] Among them, the upper surface of the rust removal platform 1 is fixedly connected with a rack 16, the upper surface of the moving seat 17 is fixedly connected with a gear commutator 18, one side of the gear commutator 18 is fixedly connected with a motor 20, and the bottom end of the gear commutator 18 is fixedly installed with a driving gear 19, the driving gear 19 is meshed with the rack 16, the motor 20 is started, and the driving gear 19 is driven to rotate through the gear commutator 18. Since the driving gear 19 is meshed with the rack 16, the moving seat 17 can be driven to move on the upper surface of the rust removal platform 1, and the rust removal brush plate 27 can be controlled to move back and forth, and can be switched to a semi-automatic mode, so as to move back and forth to complete the rust removal of the pipe with external components on the surface.

[0027] Working principle: when the device is in use, the pipe on the surface of the material bed 3 is transported to the surface of the conveyor 2, and can be transported to the upper surface of the rust removal platform 1 through the conveyor 2. At this time, the pipe will be placed between the driving wheel 7 and the driven wheel 11. At this time, the motor 12 is started and the driving roller 6 can be driven to rotate through the driving chain 14, which then drives the driving wheel 7 to rotate, and then drives the pipe between the driving wheel 7 and the driven wheel 11 to rotate. The pipe to be processed can be driven by the driving wheel 7 and the driven wheel 11 to cooperate with each other to drive the pipe to automatically move forward. When the pipe is transmitted between the driving wheel 7 and the driven wheel 11, the handle 23 is manually turned to drive the threaded rod 22 to rotate, thereby driving the sleeve 24 to rotate. It moves up and down so that the side of the rust removal brush disc 27 abuts against the side wall of the pipe, and cooperates with the driven wheel 11 and the driving wheel 7 to fix the pipe. The starting motor 3 29 drives the two rust removal brush discs 27 to rotate through the synchronous belt 31, so that the rust removal brush discs 27 can automatically remove rust from the pipe. When there are external components on the surface of the pipe, start the motor 2 20, and drive the driving gear 19 to rotate through the gear commutator 18. Since the driving gear 19 is engaged with the rack 16, it can drive the moving seat 17 to move on the upper surface of the rust removal platform 1, and control the rust removal brush disc 27 to move back and forth. It can be switched to semi-automatic mode, so that it moves back and forth to complete the rust removal of the pipe with external components on the surface.

[0028] In the description, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, in the description of the present utility model, unless otherwise specified, "plurality" means two or more.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multifunctional rust removal device for pipeline materials used in coal mines, characterized in that: The invention comprises a rust removal platform (1), wherein a conveyor (2) is provided at one end of the rust removal platform (1), a material bed (3) is provided at one side of the conveyor (2), a plurality of mounting frames (4) are fixedly connected to the upper surface of the rust removal platform (1), a fixing seat (5) is fixedly connected to the top of the mounting frame (4), a driving wheel (7) is rotatably connected to one side of the fixing seat (5), a mounting frame (9) is provided at one side of the mounting frame (4), a bottom end of the mounting frame (9) is fixedly connected to the upper surface of the rust removal platform (1), a vertical plate (10) is fixedly connected to the top of the mounting frame (9), a driven wheel (11) is rotatably connected to one side of the vertical plate (10), and the driven wheel (11) is relatively located with respect to the driving wheel (7). The upper surface of the rust removal platform (1) is fixedly connected with a slide rail (15), the surface of the slide rail (15) is slidably sleeved with a movable seat (17), the top of the movable seat (17) is fixedly connected with an adjustment frame (21), the surface of the adjustment frame (21) is slidably sleeved with a sleeve block (24), a motor (29) is fixedly installed on one side surface of the sleeve block (24), the other side surface of the sleeve block (24) is fixedly connected with a fixed block (25), the interior of the fixed block (25) is rotatably connected with a rotating shaft (26), both ends of the rotating shaft (26) are fixedly connected with a rust removal brush disc (27), both ends of the fixed block (25) are fixedly connected with a protective cover (32), and the protective cover (32) is sleeved on the surface of the rust removal brush disc (27).

2. The multifunctional coal mine pipeline material rust removal device according to claim 1 is characterized in that: A driving roller (6) is rotatably inserted at the top end of the fixed seat (5), and the driving wheel (7) is fixedly sleeved on the surface of the driving roller (6).

3. A multifunctional coal mine pipeline material rust removal device according to claim 2, characterized in that: One end of the active roller (6) is fixedly connected to a driven chain disc (8), the inner wall of the rust removal platform (1) is fixedly connected to a motor 1 (12), the output shaft of the motor 1 (12) is fixedly connected to a active chain disc (13), and the active chain disc (13) is transmission-connected to the driven chain disc (8) via a driving chain (14).

4. The multifunctional coal mine pipeline material rust removal device according to claim 1 is characterized in that: The inner wall of the adjustment frame (21) is rotatably connected to a threaded rod (22), the top end of the threaded rod (22) is fixedly connected to a turning handle (23), and the sleeve block (24) is threadably sleeved on the surface of the threaded rod (22).

5. The multifunctional coal mine pipeline material rust removal device according to claim 1 is characterized in that: The surface of the rotating shaft (26) is fixedly sleeved with a pulley 1 (28), the output shaft of the motor 3 (29) is fixedly connected with a pulley 2 (30), and the pulley 2 (30) is transmission-connected to the pulley 1 (28) via a synchronous belt (31).

6. The multifunctional coal mine pipeline material rust removal device according to claim 1, characterized in that: The upper surface of the rust removal platform (1) is fixedly connected to a rack (16), the upper surface of the movable seat (17) is fixedly connected to a gear commutator (18), one side of the gear commutator (18) is fixedly connected to a second motor (20), the bottom end of the gear commutator (18) is fixedly mounted with a driving gear (19), and the driving gear (19) is meshed with the rack (16).

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