Decorative paper defect removing device

By designing a decorative paper defect removal device and using industrial cameras to detect and automatically cut defect parts, the problems of low efficiency and poor stability of manual removal in the prior art are solved, and automatic removal of high accuracy is achieved, reducing labor and costs.

CN222661860UActive Publication Date: 2025-03-25NANTONG KAIDI AUTOMATIC MACHINERY
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Patent Information

Application Number
CN202421291164.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-25
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

In the prior art, decorative paper has defects after coating and processing, and needs to be manually removed, resulting in long operation time, high labor intensity, low removal rate and poor stability, which can easily lead to the mistaken removal and scrapping of finished products.

Method used

Design a decorative paper defect removal device, including a traction machine, industrial camera, cutting machine and conveyor line, through industrial camera photography inspection, automatically cut decorative paper with defects, high accuracy, good stability, and reduce human labor.

Benefits of technology

It realizes high accuracy automatic removal of decorative paper defects, good stability, reduces manual operation, saves labor costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222661860U_ABST
    Figure CN222661860U_ABST
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Abstract

A decorative paper defect removing device comprises a traction machine, a cutting machine and a conveying line which are sequentially arranged, an industrial camera is installed in front of the traction machine, a cutting platform is installed in the traction machine, a cutter seat is arranged above the cutting platform, a cutter groove is machined in the surface of the cutting platform, a cutter is connected to the bottom of the cutter seat, and the conveying line is connected with the industrial camera. A supporting plate is connected to the upper portion of the cutting machine, an oil cylinder is installed on the supporting plate, the piston end of the oil cylinder is connected with the cutter base through a connector, the surface of the conveying line is located below the cutting platform, a notch is formed in the conveying line, connecting rods are installed on the two sides of the notch, a transmission shaft is arranged between the connecting rods, and a turnover plate is installed on the transmission shaft. An air cylinder is installed in the notch, and the piston end of the air cylinder is connected with the turnover plate through a cross universal joint connecting rod. According to the utility model, the industrial camera is used for photographing and detecting, the decorative paper with flaws is automatically cut by the cutting machine, the removing accuracy is high, the stability is good, the manual labor is reduced, and a part of labor cost is saved.
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Description

Technical Field

[0001] The utility model relates to the field of decorative paper cutting equipment, in particular to a decorative paper defect removal device. Background Art

[0002] Decorative paper, such as wood grain paper, will have defects on its surface after coating, such as impurities, pits or damage on the surface. These defects will affect the use effect, and the defective part of the paper needs to be cut off. At present, it relies on manual removal. To achieve the requirement of precise removal, the operator needs to be on duty all the time, the working hours are long, the labor intensity is high, the removal rate is extremely low, and the stability of manual removal is poor, which can easily cause a large number of finished products to be mistakenly removed and scrapped. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a decorative paper defect removal device in view of the deficiencies of the above-mentioned prior art.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0005] A decorative paper defect removal device comprises a tractor, a cutter and a conveyor line which are arranged in sequence, an industrial camera is installed in front of the tractor through a bracket, and the industrial camera takes pictures of the surface of the decorative paper passing by, a cutting platform is installed in the tractor, a cutter seat is arranged above the cutting platform, a cutter groove is processed on the surface of the cutting platform, a cutter is connected to the bottom of the cutter seat corresponding to the cutter groove, a support plate is connected above the cutter, an oil cylinder is installed on the support plate, a piston end of the oil cylinder passes through the support plate and is connected to the cutter seat through a joint, the conveyor line is located behind the cutting platform, the surface of the conveyor line is located below the cutting platform, a notch is arranged on the conveyor line, connecting rods are installed on both sides of the notch, a transmission shaft is arranged between the connecting rods, a flip plate is installed on the transmission shaft, a cylinder is installed in the notch, and the piston end of the cylinder is connected to the flip plate through a cross universal joint connecting rod.

[0006] Furthermore, a traction roller and a guide roller are installed inside the traction machine.

[0007] Furthermore, a measuring roller is arranged at the front end of the cutting machine, and a pressing roller is arranged above the measuring roller.

[0008] Furthermore, a mounting groove is processed at the bottom of the cutter seat, and the handle of the cutter is inserted into the mounting groove and locked by a bolt on the side.

[0009] Furthermore, a connecting seat is provided at the bottom of the flip plate, a short shaft is installed in the connecting seat, and both ends of the cross universal joint connecting rod are respectively connected to the short shaft and the piston end of the cylinder through fisheye joints.

[0010] Compared with the prior art, the utility model provides a decorative paper defect removal device, which uses an industrial camera to take pictures for detection, and a cutting machine to automatically cut the decorative paper with defects. It has high removal accuracy and good stability, reduces manual labor, and saves part of the labor cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of the utility model;

[0012] Among them, 1. traction machine, 2. cutting machine, 3. conveyor line, 4. traction roller, 5. guide roller, 6. industrial camera, 7. cutting platform, 8. cutting knife seat, 9. cutting knife groove, 10. cutting knife, 11. oil cylinder, 12. measuring roller, 13. pressure roller, 14. transmission shaft, 15. flip plate, 16. cylinder, 17. cross universal joint connecting rod, 18. waste box. DETAILED DESCRIPTION

[0013] The technical solutions in the embodiments of the present utility model will be described clearly and completely below.

[0014] like Figure 1 As shown, a device for removing defects from decorative paper comprises a tractor 1, a cutting machine 2 and a conveyor line 3 which are arranged in sequence. Two tractor rollers 4 and a guide roller 5 are installed inside the tractor 1. The two tractor rollers 4 are arranged up and down. The decorative paper is wound around the tractor rollers 4 and then passes through the guide rollers 5 to be conveyed backward in an "S" shape. An industrial camera 6 is arranged in front of the tractor 1. The industrial camera 6 is installed above the decorative paper through a gantry bracket. The industrial camera 6 takes a picture of the surface of the decorative paper passing by and sends it to the background for analyzing the surface defects. A cutting platform 7 is installed inside the tractor 1. A long strip-shaped cutting knife seat 8 is arranged above 7, and a cutting knife groove 9 is processed on the surface of the cutting platform 7. A cutting knife 10 is connected to the bottom of the cutting knife seat 8 corresponding to the cutting knife groove 9, wherein an "L"-shaped mounting groove is processed at the bottom of the cutting knife seat 8, and an "L"-shaped handle is processed at the end of the cutting knife 10 accordingly. The handle is inserted into the mounting groove and locked by a side bolt. A support plate is connected above the cutting machine 2, and an oil cylinder 11 is symmetrically installed on the support plate. The piston end of the oil cylinder 11 passes through the support plate and is connected to the cutting knife seat 8 through a joint, and the oil cylinder 11 controls the cutting knife 10 to cut the decorative paper.

[0015] A measuring roller 12 is provided at the front end of the cutting machine 2 , and the measuring roller 12 measures the length of the decorative paper passing through by the number of rotations. A pressing roller 13 is provided above the measuring roller 12 , and the pressing roller 13 cooperates with the measuring roller 12 to convey the decorative paper to the cutting platform 7 .

[0016] The conveyor line 3 adopts a belt conveyor line. The conveyor line 3 is located behind the cutting platform 7. The surface of the conveyor line 3 is located below the cutting platform 7. The decorative paper output by the cutting platform 7 can just fall on the conveyor line 3. A notch is provided on the conveyor line 3. Connecting rods are installed on both sides of the notch. A transmission shaft 14 is provided between the connecting rods. A flip plate 15 is installed on the transmission shaft 14. A cylinder 16 is symmetrically installed on the side of the conveyor line 3 in the notch. The piston end of the cylinder 16 is connected to the flip plate 15 through a cross universal joint connecting rod 17. A connecting seat is provided at the bottom of the flip plate 15, and a short shaft is installed in the connecting seat. The two ends of the cross universal joint connecting rod 17 are respectively connected to the short shaft and the piston end of the cylinder 16 through fisheye joints.

[0017] A waste box 18 is provided at the bottom of the notch of the conveyor line 3. After the industrial camera 6 detects a defect, an instruction is issued, the measuring roller 12 calculates the length, and the piston end of the cylinder 16 retracts to flip the flip plate 15 to cut off the conveyor line 3. After the defective decorative paper passes through the cutting machine 2, the cutting knife 10 cuts it, and then the defective decorative paper falls into the waste box 18. At this time, the flip plate 15 flips over again and lies flat, and the remaining decorative paper continues to be conveyed backward.

[0018] The present invention is not limited to the described embodiments. Those skilled in the art may make some modifications or changes without departing from the spirit and scope of the present invention, that is, the scope of disclosure. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.

Claims

1. A device for removing defects from decorative paper, characterized in that: It comprises a tractor, a cutting machine and a conveyor line which are arranged in sequence. An industrial camera is installed in front of the tractor through a bracket, and the industrial camera takes pictures of the surface of the decorative paper passing by. A cutting platform is installed in the tractor, and a cutter seat is arranged above the cutting platform. The surface of the cutting platform is processed with a cutter groove, and a cutter is connected to the bottom of the cutter seat corresponding to the cutter groove. A support plate is connected above the cutter, and an oil cylinder is installed on the support plate. The piston end of the oil cylinder passes through the support plate and is connected to the cutter seat through a joint. The conveyor line is located behind the cutting platform, and the surface of the conveyor line is located below the cutting platform. A notch is arranged on the conveyor line, connecting rods are installed on both sides of the notch, and a transmission shaft is arranged between the connecting rods. A flip plate is installed on the transmission shaft, and a cylinder is installed in the notch. The piston end of the cylinder is connected to the flip plate through a cross universal joint connecting rod.

2. The device for removing defects from decorative paper according to claim 1, characterized in that: A traction roller and a guide roller are installed inside the traction machine.

3. The device for removing defects from decorative paper according to claim 1, characterized in that: A measuring roller is arranged at the front end of the cutting machine, and a pressing roller is arranged above the measuring roller.

4. The device for removing defects from decorative paper according to claim 1, characterized in that: The bottom of the cutter seat is processed with a mounting groove, and the handle of the cutter is inserted into the mounting groove and locked by a bolt on the side.

5. The device for removing defects from decorative paper according to claim 1, characterized in that: A connecting seat is provided at the bottom of the flip plate, a short shaft is installed in the connecting seat, and two ends of the cross universal joint connecting rod are respectively connected to the short shaft and the piston end of the cylinder through fisheye joints.