High-efficiency sponge producing and processing device
By designing a sponge production and processing device including a base, movable shell, top frame and rotary damping, the problem of inhumane design of existing equipment is solved, and efficient single-person operation and high-quality product production are achieved.
Patent Information
- Application Number
- CN202420401560.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-01
AI Technical Summary
The existing sponge production and processing equipment design is not user-friendly, and the single-person operation is difficult, and the equipment is too large or too heavy, which increases the operation difficulty and may lead to accidental injuries and product quality problems.
A sponge production and processing device including a base, a movable shell, a top frame and a rotary damping is designed. By clamping and cutting between the fixed shell and the movable shell, the top frame drives the movable shell to flip and move, and uses the spring to reduce vibration potential energy, achieving convenient operation and efficient cutting.
This device enables a single person to independently and efficiently perform preliminary slitting processing of sponge materials, reducing misoperation, improving operational convenience and safety, and reducing the risk of product quality defects.
Smart Images
Figure CN222661997U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sponge production and processing, and relates to a high-efficiency sponge production and processing device. Background Art
[0002] One problem in sponge production and processing is that single-person equipment is inconvenient to operate. Due to the softness and texture characteristics of sponge materials, a certain amount of strength and skill is required to process and operate. However, the design of some sponge production and processing equipment may not be user-friendly enough to meet the needs of single-person operation, which brings difficulties and inconvenience to the operator.
[0003] First, the sponge production and processing equipment may be too large or too heavy to be operated by one person. The sponge processing process requires the use of various machines and equipment, such as cutters, molds, presses, etc. If these equipment are too large or too heavy, they may not be easily operated by one person, increasing the difficulty of operation.
[0004] Secondly, operating sponge processing equipment may require high strength and skills. Some processing equipment requires operations such as bending, stretching or shearing the sponge, which requires the operator to have a certain amount of strength and skills. However, the soft sponge material may exert a large resistance on the operator, making it difficult for a single person to complete the operation easily.
[0005] In addition, the sponge production process may involve some dangerous operations, such as high temperature processing, pressure processing, etc. If the operating equipment is not safe enough or the operator is not adequately trained and protected, accidental injuries may occur.
[0006] In addition, the texture characteristics of sponges may lead to some defects during processing. For example, excessive bending or stretching may cause cracks or damage on the surface of the sponge material, affecting the quality of the product. For some sponge materials, such as high-density or high-elasticity sponges, greater force may be required for processing, which increases the risk of defects. Therefore, there is an urgent need for an efficient sponge production and processing device to solve the above problems. Utility Model Content
[0007] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a high-efficiency sponge production and processing device to solve the problems raised in the above background technology.
[0008] The utility model is realized by the following technical scheme: a high-efficiency sponge production and processing device, comprising: a base, a movable shell, a top frame and a rotary damper, wherein the movable shell is provided at the upper left end of the base;
[0009] A mounting frame is provided on the right side of the movable shell, a cutting strip is provided inside the mounting frame, a group of fixing bolts are provided on both the front and rear sides of the cutting strip, a group of clamping seats are provided on the outside of the fixing bolts, an inner groove is provided on the outside of the rear clamping seat, a side fastening shell is provided inside the inner groove, a spring is provided inside the side fastening shell, and a bolt is provided inside the spring;
[0010] A screw head is provided on the right side of the bolt, a top frame is provided on the outside of the inner groove, a hinge shaft is provided on the lower side of the rear end of the top frame, a limit pad is provided on the lower side of the front end of the top frame, a fixed shell is provided on the upper right end of the base, a placement bin is provided on the inner side of the fixed shell, a fastening bolt is provided on the outside of the clamp seat at the front end, and a rotation damper is provided inside the hinge shaft.
[0011] As a preferred embodiment, a mounting table is provided at the lower end of the base, and the mounting table is fixed to the base by bolts. The interiors of the fixed shell and the movable shell are hollow structures, and the movable shell is a movable mechanism that can clamp and cut the sponge body to be produced and processed through the fixed shell and the movable shell.
[0012] As a preferred embodiment, the movable shell and the mounting frame are an integrated structure, the mounting frame is connected and fixed to the top frame, the top frame is an inverted concave structure, the fixed shell is connected and fixed to the base, and the movable shell can be driven to flip and move through the top frame.
[0013] As a preferred embodiment, a rubber release pad is provided at the lower end of the movable shell, the lower side of the front end of the top frame is connected and fixed to the limit pad, a rubber layer is provided at the lower end of the limit pad, and the lower side of the rear end of the top frame is connected to the hinge shaft.
[0014] As a preferred embodiment, the movable shell and the top frame are an integral flipping structure, and the movable shell flips from front to back in a semicircular path. When the movable shell and the upper end of the base are stationary, its limit pad is in contact with the upper end surface of the middle position of the front end of the base, and the movable shell and the limit pad can drive the mounting frame and the cutting strip to flip and move with the movable shell, thereby facilitating the operation of the staff and reducing the occurrence of misoperation.
[0015] As a preferred embodiment, each group of the clamp seats is provided with a concave structural groove inside, the two groups of the clamp seats are connected and fixed to the cutting strip by fixing bolts, and the front end of the clamp seats passes through the front end of the top frame through a fastening bolt and is spirally connected to the inside thereof.
[0016] As a preferred embodiment, the rear end of the rotary head is connected and fixed with the internal bolts of the spring, the left and right sides of the spring are clamped with the inside of the side fastening shell and the left side of the rotary head, and the internal bolts of the spring are connected and fixed with the internal spirals of the right clamp seat. The spring can reduce the vibration potential energy of the clamp seat and the mounting frame during the cutting process, prevent the mounting frame from shaking during the cutting process, and reduce cutting errors.
[0017] After adopting the above technical scheme, the beneficial effects of the utility model are: by using a fixed shell and a movable shell, the sponge body to be produced and processed can be clamped and cut; by using a top frame, the movable shell can be driven to flip and move; by using a movable shell and a limit pad, the mounting frame and the cutting strip can be driven to flip and move with the movable shell, thereby facilitating the operation of the staff and reducing the occurrence of misoperation; by using a spring, the vibration potential energy of the clamping seat and the mounting frame during the cutting process can be reduced, preventing the mounting frame from shaking during the cutting process and reducing cutting errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0019] Figure 1 This is a structural schematic diagram of a high-efficiency sponge production and processing device of the utility model;
[0020] Figure 2 This is a right view structural schematic diagram of a high-efficiency sponge production and processing device of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of a high-efficiency sponge production and processing device of the utility model, viewed from the right;
[0022] Figure 4 This is a schematic diagram of the front view of the structure inside the hinge shaft of a high-efficiency sponge production and processing device of the utility model;
[0023] In the figure: 100-base, 110-movable shell, 120-top frame, 130-limiting pad, 140-fixed shell, 150-placing bin, 160-fastening bolt, 170-fixing bolt, 180-cutting strip, 190-clamping seat, 200-inner groove, 210-side mounting seat, 220-side fastening shell, 230-spring, 240-hinge shaft, 250-swivel head, 260-rotation damping. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 4 , a high-efficiency sponge production and processing device, comprising: a base 100, a movable shell 110, a top frame 120, a limit pad 130 and a rotation damper 260, wherein the movable shell 110 is disposed at the upper left end of the base 100;
[0026] A mounting frame is provided on the right side of the movable shell 110, a cutting strip 180 is provided inside the mounting frame, a group of fixing bolts 170 are provided on both the front and rear sides of the cutting strip 180, a group of clamping seats 190 are provided on the outside of the fixing bolts 170, an inner groove 200 is provided on the outside of the rear clamping seat 190, a side fastening shell 220 is provided inside the inner groove 200, a spring 230 is provided inside the side fastening shell 220, and a bolt is provided inside the spring 230;
[0027] A screw head 250 is provided on the right side of the bolt, a top frame 120 is provided on the outside of the inner groove 200, a hinge shaft 240 is provided on the lower side of the rear end of the top frame 120, a limit pad 130 is provided on the lower side of the front end of the top frame 120, a fixed shell 140 is provided on the upper right end of the base 100, a placement bin 150 is provided on the inner side of the fixed shell 140, a fastening bolt 160 is provided on the outside of the front clamp seat 190, and a rotation damper 260 is provided inside the hinge shaft 240.
[0028] A mounting table is provided at the lower end of the base 100, and the mounting table is fixed to the base 100 by bolts. The fixed shell 140 and the movable shell 110 are hollow structures inside. The movable shell 110 is a movable mechanism that can clamp and cut the sponge body to be produced and processed through the fixed shell 140 and the movable shell 110.
[0029] The movable shell 110 and the mounting frame are an integrated structure, the mounting frame is connected and fixed to the top frame 120, the top frame 120 is an inverted concave structure, the fixed shell 140 is connected and fixed to the base 100, and the movable shell 110 can be driven to flip and move through the top frame 120.
[0030] A rubber slow-release pad is provided at the lower end of the movable shell 110 , the lower side of the front end of the top frame 120 is connected and fixed to the limiting pad 130 , a rubber layer is provided at the lower end of the limiting pad 130 , and the lower side of the rear end of the top frame 120 is connected to the hinge shaft 240 .
[0031] The movable shell 110 and the top frame 120 are an integral flipping structure. The movable shell 110 flips from front to back in a semicircular path. When the movable shell 110 and the upper end of the base 100 are stationary, its limiting pad 130 is in contact with the upper end surface of the middle position of the front end of the base 100. The movable shell 110 and the limiting pad 130 can drive the mounting frame and the cutting strip 180 to flip and move with the movable shell 110, thereby facilitating the operation of the staff and reducing the occurrence of misoperation.
[0032] Each set of clamping seats 190 is provided with a concave structural slot inside, and the two sets of clamping seats 190 are connected and fixed to the cutting blade 180 via a fixing bolt 170 . The front clamping seat 190 passes through the front end of the top frame 120 via a fastening bolt 160 and is spirally connected to the inside thereof.
[0033] The rear end of the screw head 250 is fixedly connected to the internal bolts of the spring 230, the left and right sides of the spring 230 are clamped by the inside of the side fastening shell 220 and the left side of the screw head 250, and the internal bolts of the spring 230 are fixedly connected to the internal spiral of the right clamp seat 190. The spring 230 can reduce the vibration potential energy of the clamp seat 190 and the mounting frame during the cutting process, prevent the mounting frame from shaking during the cutting process, and reduce cutting errors.
[0034] See also Figure 1-Figure 4 As the first embodiment of the utility model: In order to solve the problem that the sponge production and processing equipment may be designed to be too large or too heavy, and it is difficult for a single person to operate it, if these equipment are too large or too heavy, a single person may not be able to operate it easily, which increases the difficulty of operation. First, the staff holds the top frame 120 and controls the top frame 120 to flip from front to back, and drives the movable shell 110 to rotate through the top frame 120, and then places the sponge material that needs to be preliminarily processed into the placement bin 150, and fixes the outside of the sponge material through the fixed shell 140. Then, the staff adjusts the cutting position of the sponge material to keep it in the same line with the left side of the fixed shell 140, and then holds the top frame 120 to reversely operate the movable shell 110 and the base 100 to close. Since the mounting frame is connected and fixed to the movable shell 110, its mounting frame and the cutting strip 180 perform preliminarily cutting on the sponge material according to the movement of the movable shell 110. The above process can be operated independently by a single person, and the operation process is simple, and the sponge material can be preliminarily cut and processed efficiently.
[0035] See also Figure 1-Figure 4, as the second embodiment of the utility model: based on the description in the above embodiment, further, when the staff finds that the cutting strip 180 is unevenly sliced during the sponge material cutting process, the staff rotates the rotary head 250, and the rotary head 250 drives the inner bolt of the spring 230 to rotate, and compresses the stroke between the spring 230 and the side fastening shell 220. At the same time, the bolt invades the front end during the rotation process and squeezes the rear side of the mounting frame, thereby further clamping and fixing the mounting frame and the cutting strip 180. At the same time, the spring 230 can reduce the vibration between the mounting frame and the cutting strip 180 during cutting, and further improve the slicing effect of the cutting strip 180.
[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A highly efficient sponge production and processing device, comprising: A base (100), a movable shell (110), a top frame (120), a limit pad (130) and a rotation damper (260), characterized in that: a movable shell (110) is provided at the upper left end of the base (100); A mounting frame is provided on the right side of the movable shell (110), a cutting strip (180) is provided on the inner side of the mounting frame, a group of fixing bolts (170) are provided on both the front and rear sides of the cutting strip (180), a group of clamping seats (190) are provided on the outer side of the fixing bolts (170), an inner groove (200) is provided on the outer side of the rear clamping seat (190), a side fastening shell (220) is provided inside the inner groove (200), a spring (230) is provided on the inner side of the side fastening shell (220), and a bolt is provided on the inner side of the spring (230); A screw head (250) is provided on the right side of the bolt, a top frame (120) is provided on the outside of the inner groove (200), a hinge shaft (240) is provided on the lower side of the rear end of the top frame (120), a limit pad (130) is provided on the lower side of the front end of the top frame (120), a fixing shell (140) is provided on the upper right side of the base (100), a placement bin (150) is provided on the inside of the fixing shell (140), a fastening bolt (160) is provided on the outside of the clamp seat (190) at the front end, and a rotation damper (260) is provided inside the hinge shaft (240).
2. A high-efficiency sponge production and processing device according to claim 1, characterized in that: A mounting table is provided at the lower end of the base (100), and the mounting table is fixed to the base (100) by bolt connection. The fixed shell (140) and the movable shell (110) are hollow structures inside, and the movable shell (110) is a movable mechanism.
3. A high-efficiency sponge production and processing device according to claim 2, characterized in that: The movable shell (110) and the mounting frame are an integrated structure, the mounting frame is connected and fixed to the top frame (120), the top frame (120) is an inverted concave structure, and the fixed shell (140) is connected and fixed to the base (100).
4. A high-efficiency sponge production and processing device according to claim 3, characterized in that: A rubber slow-release pad is provided at the lower end of the movable shell (110), the lower side of the front end of the top frame (120) is connected and fixed to a limiting pad (130), a rubber layer is provided at the lower end of the limiting pad (130), and the lower side of the rear end of the top frame (120) is connected to a hinge shaft (240).
5. The high-efficiency sponge production and processing device according to claim 3 is characterized in that: The movable shell (110) and the top frame (120) are an integral flip structure. The movable shell (110) flips from front to back in a semicircular path. When the movable shell (110) and the upper end of the base (100) are stationary, the limiting pad (130) contacts the upper end surface of the middle position of the front end of the base (100).
6. The high-efficiency sponge production and processing device according to claim 1 is characterized in that: Each group of the clamping seats (190) is provided with a concave structural slot inside, and the two groups of the clamping seats (190) are connected and fixed to the cutting blade (180) via a fixing bolt (170), and the front end of the clamping seat (190) passes through the front end of the top frame (120) via a fastening bolt (160) and is spirally connected to the inside thereof.
7. The high-efficiency sponge production and processing device according to claim 1 is characterized in that: The rear end of the screw head (250) is connected and fixed with the internal bolts of the spring (230), the left and right sides of the spring (230) are clamped with the inside of the side fastening shell (220) and the left side of the screw head (250), and the internal bolts of the spring (230) are connected and fixed with the internal spiral of the right clamp seat (190).