Novel disposable boot cover production device

Abstract

The utility model discloses a novel disposable boot cover production device which comprises a rack, and a feeding mechanism, a rubber band mounting device, an integrating mechanism, a cutting mechanism and a waste collecting mechanism are sequentially arranged on the rack. The feeding mechanism comprises two feeding rollers; each feeding roller corresponds to one rubber band mounting device, each rubber band mounting device comprises a rubber band guide frame, an edge folding plate, a rubber band welding machine and a rotating disc, two guide wheels are mounted on each rubber band guide frame, and each rubber band welding machine comprises two welding machines corresponding to the guide wheels in position; the integration mechanism comprises integration rollers and an integration welding machine, the number of the integration rollers is two, raw materials penetrate through the space between the two integration rollers, and tensioning rollers are arranged on the front portion and the rear portion of the integration welding machine correspondingly; the cutting mechanism comprises a cutting roller and a conveying belt, the waste collecting mechanism comprises a guide pipe and a winding drum, and waste penetrates through the guide pipe and is wound on the winding drum; the utility model is used for solving the problem of low production efficiency of disposable boot covers in the prior art.

Description

Technical Field

[0001] The utility model relates to the technical field of protective consumables production equipment, in particular to a novel disposable boot cover production device. Background Art

[0002] Disposable boot covers are a common consumable material used to protect the environment from pollution. They are widely used in places with high requirements such as electronics, chemicals, dust-free workshops, and clean rooms. Most of the existing boot covers only have rubber bands at the calf. The stability and fit of the boot covers are poor when worn, and they are prone to slipping. Therefore, boot covers with rubber bands at both the calf and ankle have appeared. However, there is no suitable production equipment for such boot covers, and the automation and continuity of production cannot be guaranteed, resulting in low production efficiency. Utility Model Content

[0003] The utility model aims to provide a novel disposable boot cover production device, which is used to solve the problem of low production efficiency of disposable boot covers in the prior art.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a novel disposable boot cover production device, comprising a frame, on which a feeding mechanism, a rubber band installation device, an integration mechanism, a cutting mechanism and a waste collection mechanism are sequentially arranged; the feeding mechanism comprises two feeding rollers, on which a raw material roll is placed; each feeding roller corresponds to a rubber band installation device, the rubber band installation device comprises a rubber band guide frame, a folding plate, a rubber band welding machine and a turntable, two guide wheels are installed on the rubber band guide frame, the two guide wheels correspond to the calf and ankle of the boot cover respectively, the rubber band welding machine comprises two welding machines corresponding to the positions of the guide wheels, and an auxiliary belt roll is placed on the turntable; the integration mechanism comprises an integration roller and an integration welding machine, two integration rollers are arranged, the raw material passes through the two integration rollers, and tensioning rollers are arranged in front and behind the integration welding machine respectively; the cutting mechanism comprises a cutting roller and a conveyor belt, and the waste collection mechanism comprises a guide tube and a reel, and the waste passes through the guide tube and is wound around the reel.

[0005] Optionally, the feeding directions of the upper and lower rubber band installation devices are opposite, a feed roller and a discharge roller are respectively arranged on both sides of the rubber band welding machine, and the rubber band guide frame and the folding plate are arranged on one side of the feed roller.

[0006] Optionally, both the rubber band welding machine and the integrated welding machine adopt an ultrasonic welder.

[0007] Optionally, a sliding rod and a sliding plate are fixedly connected to the frame, the rubber band guide frame is slidably connected to the guide rod, and the sliding plate is slidably connected to a mounting frame; the upper mold of the ultrasonic welder in the rubber band welding machine is a toothed disc, and the toothed disc is rotatably connected to the mounting frame.

[0008] Optionally, the lower die of the ultrasonic welder in the integrated welding machine is a pattern roller, and the pattern roller is provided with a pattern matching the shape of the boot cover.

[0009] Optionally, a rubber band monitoring device is provided between the guide wheel and the folding plate.

[0010] Optionally, the rubber band monitoring device includes a fixing frame and an audible and visual alarm, a touch plate is rotatably connected to the top of the fixing frame, and a contact point is arranged on the side wall of the fixing frame.

[0011] Optionally, a pressure roller is arranged above the conveyor belt.

[0012] The new disposable boot cover production device of the utility model has the following advantages:

[0013] (1) The production device can automatically complete a series of actions such as loading, rubber band installation, raw material integration, cutting, and waste collection. The production is continuous, and no human intervention is required during the normal production process, and the production efficiency is high.

[0014] (2) The sliding of the rubber band guide frame can adjust the installation position of the rubber band to ensure the production quality of the boot cover.

[0015] (3) The rubber band monitoring device can monitor the continuity of the rubber band feeding. When the rubber band feeding is interrupted, an alarm is issued in time to suspend the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model.

[0017] Figure 2 It is a schematic diagram of the structure of the rubber band mounting device.

[0018] Figure 3 It is a schematic diagram of the structure of the rubber band monitoring device.

[0019] Figure 4 It is a structural diagram of the integrated organization.

[0020] Figure 5 It is a schematic diagram of the unfolded structure of the flower roller.

[0021] Figure 6 It is a structural diagram of the cutting mechanism. DETAILED DESCRIPTION

[0022] The utility model is further described below in conjunction with the accompanying drawings.

[0023] like Figure 1-Figure 6As shown, a novel disposable boot cover production device, the direction of the production process is from left to right, the production device includes a frame 1, and the frame 1 is provided with a feeding mechanism, a rubber band installation device 3, an integration mechanism 4, a cutting mechanism 5 and a waste collection mechanism 6 from left to right. The feeding mechanism includes two feeding rollers 2 arranged up and down, and a raw material roll is placed on the feeding rollers 2, and the raw material is non-woven fabric.

[0024] Each feeding roller 2 corresponds to a rubber band installation device 3 in the horizontal direction, and the feeding directions of the upper and lower rubber band installation devices 3 are opposite. The rubber band installation device 3 includes a rubber band guide frame 7, a folding plate 8, a rubber band welding machine 9 and a turntable 10. A sliding rod 11 and a sliding plate 12 are arranged between the frames 1. The rubber band guide frame 7 is slidably connected to the sliding rod 11. The sliding plate 12 is slidably connected to the mounting frame 13. Two guide wheels 14 are installed on the rubber band guide frame 7. The two guide wheels 14 correspond to the calf and ankle of the boot cover respectively. The left and right sides of the rubber band welding machine 9 are respectively provided with a feeding roller 15 and a discharging roller 16. The rubber band guide frame 7 and the folding plate 8 are arranged on one side of the feeding roller 15. The rubber band welding machine 9 includes two welding machines corresponding to the positions of the guide wheels 14. The welding machine adopts an ultrasonic welding machine, and an auxiliary belt roll is placed on the turntable 10. The upper mold of the ultrasonic welding machine is a toothed disc 17, and the toothed disc 17 is rotatably connected to the mounting frame 13. A feed roller 15 and a discharging roller 16 are respectively arranged on both sides of the rubber band welding machine 9, and the rubber band guide frame 7 and the folding plate 8 are arranged on one side of the feed roller 15. The feed roller 15 of the upper rubber band welding installation device is arranged on the left side, and the discharging roller 16 is arranged on the right side; the feed roller 15 of the lower rubber band welding installation device is arranged on the right side, and the discharging roller 16 is arranged on the left side. The raw material bypasses the feed roller 15, passes through the ultrasonic welder, bypasses the discharging roller 16, and then enters the integration mechanism 4. Before entering the ultrasonic welder, the raw material is transported to the raw material through two guide wheels 14. The raw material at the calf is folded through the folding plate 8, and a rubber band is placed in the folded edge. The rubber band at the ankle is directly placed on the raw material. The top of the rubber band is covered with an auxiliary belt, which is a non-woven fabric with a narrow width. After the rubber band is installed, it enters the ultrasonic welder and welds the rubber band to the raw material. Because the rubber bands are installed on the top of the raw materials, and the two raw materials need to be arranged opposite to each other during integration, the feeding directions of the two rubber band installation devices 3 are opposite. The lower rubber band installation device 3 is turned 180° after discharging the material and then integrated with another raw material.

[0025] A rubber band monitoring device is provided between the guide wheel 14 and the folding plate 8. The rubber band monitoring device includes a fixing frame 18 and an audible and visual alarm 19. The fixing frame 18 is fixedly connected to the frame 1. A touch panel 20 is rotatably connected to the top of the fixing frame 18. A contact 21 is provided on the side wall of the fixing frame 18. In normal use, the touch panel 20 is placed on the rubber band, and the touch panel 20 is separated from the contact 21. The audible and visual alarm 19 will not sound an alarm. When the rubber band is consumed, there is no support from the rubber band, and the contact rotates downward and contacts the contact 21. At this time, the audible and visual alarm 19 sounds an alarm, and the equipment stops running to ensure the production quality of the product.

[0026] The integration mechanism 4 includes an integration roller 22 and an integration welding machine 23. Two integration rollers 22 are arranged above and below. Two raw materials pass through the two integration rollers 22. Tension rollers 24 are arranged in front and behind the integration welding machine 23. The integrated raw materials bypass the tension roller 24 on the left and enter the integration welding machine 23. The integration welding machine 23 also uses an ultrasonic welder. The lower mold of the ultrasonic welder in the integration welding machine 23 is a flower roller 25. The flower roller 25 is provided with a pattern 26 matching the shape of the boot. The flower roller 25 rotates one circle, and the outline of the boot is welded on the raw material. Then the raw material bypasses the tension roller 24 on the right and enters the cutting mechanism 5.

[0027] The cutting mechanism 5 includes a cutting roller 27 and a conveyor belt 28. A pressing roller 29 is arranged above the conveyor belt 28. The cutter on the cutting roller 27 matches the shape of the boot. When the cutting roller 27 rotates one circle, the cutter just cuts the boot from the raw material belt. The boot is transported to the discharge port under the action of the conveyor belt 28 and the pressing roller 29. The waste collection mechanism 6 includes a guide tube 30 and a reel (not shown in the figure). The waste after cutting is continuous. The waste passes through the guide tube 30 and is wound on the reel. The continuous rotation of the reel can realize the continuous collection of waste, and the production efficiency is high.

[0028] The production device can automatically complete a series of actions such as feeding, installation and welding of rubber bands, integration and welding of raw materials, cutting, and waste collection. The production is continuous, and no human intervention is required during normal production, with high production efficiency. During the production process, when the materials are consumed, an alarm will be triggered to remind the staff to add materials to ensure the production quality of the boot cover.

[0029] The embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work belong to the protection scope of the utility model.

Claims

1. A new type of disposable boot cover production device, characterized in that: It includes a frame, on which a feeding mechanism, a rubber band installation device, an integration mechanism, a cutting mechanism and a waste collection mechanism are sequentially arranged; the feeding mechanism includes two feeding rollers, on which a raw material roll is placed; each feeding roller corresponds to a rubber band installation device, the rubber band installation device includes a rubber band guide frame, a folding plate, a rubber band welding machine and a turntable, two guide wheels are installed on the rubber band guide frame, the two guide wheels correspond to the calf and ankle of the boot cover respectively, the rubber band welding machine includes two welders corresponding to the positions of the guide wheels, and an auxiliary belt roll is placed on the turntable; the integration mechanism includes an integration roller and an integration welding machine, there are two integration rollers, the raw material passes through the two integration rollers, and tensioning rollers are respectively arranged in front and behind the integration welding machine; the cutting mechanism includes a cutting roller and a conveyor belt, the waste collection mechanism includes a guide tube and a reel, the waste passes through the guide tube and is wound around the reel.

2. The novel disposable boot cover production device according to claim 1 is characterized in that: The feeding directions of the upper and lower rubber band installation devices are opposite, a feeding roller and a discharging roller are respectively arranged on both sides of the rubber band welding machine, and a rubber band guide frame and a folding plate are arranged on one side of the feeding roller.

3. The novel disposable boot cover production device according to claim 1 is characterized in that: Rubber band welding machines and integrated welding machines both use ultrasonic welders.

4. The novel disposable boot cover production device according to claim 3 is characterized in that: The frame is fixedly connected with a sliding rod and a sliding plate, the rubber band guide frame is slidably connected to the guide rod, and the sliding plate is slidably connected to a mounting frame; the upper die of the ultrasonic welder in the rubber band welding machine is a toothed disc, which is rotatably connected to the mounting frame.

5. The novel disposable boot cover production device as claimed in claim 3 is characterized in that: The lower die of the ultrasonic welder in the integrated welding machine is a flower roller, on which a pattern matching the shape of the boot is arranged.

6. The novel disposable boot cover production device according to claim 1 is characterized in that: A rubber band monitoring device is arranged between the guide wheel and the folding plate.

7. The novel disposable boot cover production device according to claim 6 is characterized in that: The rubber band monitoring device comprises a fixing frame and an audible and visual alarm, a touch plate is rotatably connected to the top of the fixing frame, and a contact point is arranged on the side wall of the fixing frame.

8. The novel disposable boot cover production device according to claim 1 is characterized in that: A pressure roller is arranged above the conveyor belt.

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