Aligning device for connecting ports of composite pipes
By introducing driving components and clamping components into the alignment device for composite pipe port connection, automated alignment is achieved, and the problems of low artificial alignment accuracy and low efficiency in the prior art are solved, the alignment accuracy and efficiency are improved, and the labor intensity is reduced.
Patent Information
- Application Number
- CN202421358670.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-14
AI Technical Summary
In the prior art, the composite pipe ports are manually aligned when aligning, and the accuracy is poor, and multiple alignments may be required, which has high manual labor intensity and low alignment efficiency.
An alignment device for connecting the composite pipe port is provided, including a support plate, a driving assembly and a clamping assembly. The drive assembly drives the clamping assembly to move near or away from each other by a support member on the support plate, and the clamping assembly includes a positioning cylinder, a positioning rod, a guide ring and a guide rod through which the pipe is clamped and aligned.
Through the automated alignment process, the accuracy and efficiency of composite pipe port alignment is improved, the labor intensity is reduced, and the number of alignment operations is reduced.
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Figure CN222662723U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of pipe port connection, and in particular to an alignment device for composite pipe port connection. Background Art
[0002] Pressure-bearing composite pipes are a new type of pipe with the characteristics of high strength and excellent corrosion resistance. They are mainly composed of three parts: an outer plastic layer, a reinforcement layer, and an inner plastic layer. The outer plastic layer is generally made of PE / PP / PVC material, which provides excellent corrosion resistance; the reinforcement layer is generally a steel wire skeleton layer, a metal steel belt layer, a fiber braided layer, etc., which enhances the overall strength of the pipe and ensures its pressure-bearing capacity; the inner plastic layer is generally made of PE / PP / PVC material to ensure the hygiene of the conveyed fluid and prevent the internal fluid from corroding the reinforcement layer.
[0003] When the ports of two composite pipes need to be connected, they can usually be connected by setting connecting parts such as sleeves on the ports of the two composite pipes. When connecting the ports of the two composite pipes, it is necessary to keep the axes of the two composite pipes collinear. In the prior art, manual alignment is usually performed, which has poor accuracy and may require multiple alignment operations, with high labor intensity and low alignment efficiency. Utility Model Content
[0004] The main purpose of the present application is to provide an alignment device for connecting the ports of composite pipes, aiming to solve the technical problems in the prior art that the ports of two composite pipes are usually aligned manually, the accuracy is poor, multiple alignment operations may be required, the manual labor intensity is high, and the alignment efficiency is low.
[0005] To achieve the above-mentioned purpose, the present application provides an alignment device for composite pipe port connection, comprising: a support plate, on which two support members are arranged; a driving assembly, which is arranged on the support plate and is used to drive the two support members to move in a direction close to or away from each other; a clamping assembly, wherein the two clamping assemblies are symmetrically arranged on the two support members; wherein the clamping assembly comprises a positioning cylinder, a positioning rod, a guide ring and a guide rod; the positioning cylinder is used to be sleeved on the periphery of the pipe, the positioning cylinder is connected to the support member, a plurality of positioning rods radially penetrate the positioning cylinder, the inner end of the positioning rod is used to abut against the outer wall of the pipe, and each of the positioning rods has a first inclined surface; the guide ring is sleeved on the positioning cylinder and can move along its axial direction, the guide rod corresponds to the positioning rod one by one, the guide rod is connected to the guide ring, and each of the guide rods has a second inclined surface, and the second inclined surface is used to abut against the first inclined surface and drive the positioning rod to move in a direction close to the pipe.
[0006] Optionally, the driving assembly includes a driving motor, a driving wheel, a rack and a crossbeam; the driving motor is arranged on the support plate, the driving wheel is sleeved on the output shaft of the driving motor, the crossbeam is arranged on the support plate, the crossbeam and the support member are connected by at least two connecting rods, and the support plate is provided with a through groove for moving the connecting rods, the outer ends of the two racks are respectively connected to the crossbeam, and the inner ends of the two racks are free ends, and the two racks are respectively located on both sides of the driving wheel and mesh with the driving wheel.
[0007] Optionally, a through hole is provided at a portion of the positioning rod outside the positioning cylinder, and an inclined wedge block is provided on an inner wall of the through hole close to the positioning cylinder. The inclined wedge block has the first inclined surface, and the first inclined surface gradually inclines in a direction away from the guide ring along a direction away from the positioning cylinder.
[0008] Optionally, one end of the guide rod is connected to the guide ring and the other end is a free end, and the free end of the guide rod is provided with a plurality of second inclined surfaces, all of the second inclined surfaces are parallel to each other, and adjacent second inclined surfaces are connected by a horizontal step surface.
[0009] Optionally, a driving ring is sleeved on the positioning tube, and the driving ring is threadedly matched with the positioning tube. A side wall of the driving ring close to the guide ring is provided with an annular flange, and the annular flange is used for abutting the guide ring.
[0010] Optionally, a limiting ring is further sleeved on the positioning tube, the limiting ring is threadedly matched with the positioning tube, the limiting ring is located on the other side of the positioning rod relative to the guide ring, and the limiting ring is used to block the guide rod.
[0011] Optionally, the outer wall of the positioning cylinder is provided with a slide groove extending along its axial direction, and the inner wall of the guide ring is provided with a sliding block for cooperating with the slide groove.
[0012] Optionally, a compression spring is disposed outside the positioning cylinder, and the compression spring is located between the guide ring and the positioning rod.
[0013] Optionally, a gasket is provided at one end of the positioning rod for abutting against the pipe, and the gasket is made of a flexible material.
[0014] A return spring is sleeved on the positioning rod, and the return spring is located between the gasket and the inner wall of the positioning cylinder.
[0015] Beneficial effects that this application can achieve:
[0016] An alignment device for composite pipe port connection proposed in an embodiment of the present application, by arranging a driving assembly on a support plate, the driving assembly controls two clamping assemblies to move in directions close to or away from each other, so that after the pipe is clamped by the clamping assembly, the spacing between the ports of the two pipes can be adjusted; by arranging multiple positioning rods, the guide ring moves a certain distance along the bearing of the positioning cylinder, and all the positioning rods move a certain distance in the radial direction synchronously, and the center of the circular space enclosed by the inner ends of all the positioning rods is always located on the axis of the positioning cylinder, so that all the positioning rods are pressed against the outer wall of the pipe, and when the pipe is fixed, the axis of the pipe coincides with the axis of the positioning cylinder, and because the two clamping assemblies are symmetrically arranged, that is, the axes of the positioning cylinders of the two clamping assemblies are collinear, the axes of the pipe clamped by the two clamping assemblies can always be collinear, without the need to manually align the two pipes separately, thereby reducing the labor intensity and improving the alignment efficiency of the two pipes. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the alignment device for connecting the composite pipe ports of this application;
[0018] Figure 2 A schematic top view of a support plate according to an embodiment of the present application;
[0019] Figure 3 for Figure 1 The enlarged structural diagram at A in the middle;
[0020] Figure 4 for Figure 3 Enlarged structural diagram at B in the middle.
[0021] In the figure: 10-support plate, 11-support member, 12-connecting rod, 13-through groove, 20-drive assembly, 21-drive wheel, 22-rack, 23-crossbeam, 24-drive motor, 30-pipe, 40-clamping assembly, 41-positioning cylinder, 42-guide ring, 421-slider, 422-slide groove, 423-compression spring, 43-guide rod, 431-second inclined surface, 432-step surface, 44-positioning rod, 441-through hole, 442-reset spring, 443-gasket, 50-drive ring, 51-annular flange, 60-oblique wedge block, 61-first inclined surface, 70-limiting ring.
[0022] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0025] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0027] Example 1
[0028] Reference Figure 1-Figure 4The first embodiment of the present application provides an alignment device for connecting the ports of a composite pipe 30, comprising: a support plate 10, a drive assembly 20 and a clamping assembly 40. Two support members 11 are arranged on the support plate 10. The drive assembly 20 is arranged on the support plate 10, and the drive assembly 20 is used to drive the two support members 11 to move in a direction of approaching or moving away from each other. The two clamping assemblies 40 are symmetrically arranged on the two support members 11; wherein the clamping assembly 40 includes a positioning cylinder 41, a positioning rod 44, a guide ring 42 and a guide rod 43; the positioning cylinder 41 is used to be sleeved on the periphery of the pipe 30, the positioning cylinder 41 is connected to the support member 11, and a plurality of positioning rods 44 radially penetrate the positioning cylinder 41, the inner end of the positioning rod 44 is used to abut against the outer wall of the pipe 30, and each positioning rod 44 has a first inclined surface 61; the guide ring 42 is sleeved on the positioning cylinder 41 and can move along its axial direction, the guide rod 43 corresponds to the positioning rod 44 one by one, the guide rod 43 is connected to the guide ring 42, and each guide rod 43 has a second inclined surface 431, and the second inclined surface 431 is used to abut against the first inclined surface 61 and drive the positioning rod 44 to move in a direction close to the pipe 30.
[0029] In this embodiment, the support plate 10 provides an overall support force for the alignment device for connecting the ports of the composite pipe 30. At least three mounting holes can be reserved on the support plate 10. The support plate 10 is installed on the ceiling by screws penetrating the mounting holes. Two clamping assemblies 40 are arranged on the support plate 10. The two clamping assemblies 40 are located at the same height. The two clamping assemblies 40 have the same structure and are arranged in a symmetrical state. The two clamping assemblies 40 are used to clamp the port positions of the two composite pipes 30 respectively. The two clamping assemblies 40 are connected to the support plate 10 through a support member 11 respectively. The driving assembly 20 drives the two clamping assemblies 40 to move synchronously in the direction of approaching or moving away from each other, so that when the two clamping assemblies 40 are at a relatively far distance, it is convenient to install the ports of the two pipes 30, and the ports of the pipes 30 can be close to each other, so that the ports of the two pipes 30 can be close to each other, and can maintain a state of abutting each other, which is convenient for processing the ports of the two pipes 30. For ease of understanding, a single clamping assembly 40 is used as an example for explanation. The clamping of the pipe 30 is achieved through multiple positioning rods 44. All positioning rods 44 are distributed in a ring shape. The positioning rods 44 penetrate the side wall of the positioning cylinder 41 along the radial direction of the positioning cylinder 41. The inner ends of the positioning rods 44 are used to abut against the outer wall of the pipe 30. When the guide ring 42 moves along the axial direction of the positioning cylinder 41, all the guide rods 43 move laterally by the same distance. All the guide rods 43 have the same structure. The second inclined surface 431 of the guide rod 43 contacts the first inclined surface 61 of the positioning rod 44. During the continuous lateral movement of the guide rod 43, the second inclined surface 431 applies a component force along the radial direction of the positioning cylinder 41 to the first inclined surface 61, so that all the positioning rods 44 move inward synchronously to achieve the clamping of the pipe 30. It should be noted that the inner ends of all the positioning rods 44 are enclosed to form a circular accommodating space. In the initial state, the center of the circle is located on the axis of the positioning cylinder 41. When all the positioning rods 44 move inward synchronously for a certain distance, the center of the circle is always located on the axis of the positioning cylinder 41, ensuring that when the positioning rods 44 are driven to move by the guide ring 42 and the guide rod 43, the axis of the pipe 30 clamped by the positioning rod 44 coincides with the axis of the positioning cylinder 41, and then by making the axes of the positioning cylinders 41 of the two clamping units collinear, the axes of the clamped pipe 30 are also collinear.
[0030] Example 2
[0031] As an optional implementation, refer to Figure 1 and Figure 2The present embodiment provides a specific structure of a driving assembly 20, including: the driving assembly 20 includes a driving motor 24, a driving wheel 21, a rack 22 and a crossbeam 23; the driving motor 24 is arranged on the support plate 10, the driving wheel 21 is sleeved on the output shaft of the driving motor 24, the crossbeam 23 is arranged on the support plate 10, the crossbeam 23 and the support member 11 are connected by at least two connecting rods 12, the support plate 10 is provided with a through groove 13 for moving the connecting rod 12, the outer ends of the two racks 22 are respectively connected to the crossbeam 23, the inner ends of the two racks 22 are free ends, and the two racks 22 are respectively located on both sides of the driving wheel 21 and meshed with the driving wheel 21.
[0032] In this embodiment, the cross beam 23 and the support member 11 are connected by at least two connecting rods 12, which improves the stability of the connection between the cross beam 23 and the support member 11. By meshing the driving wheel 21 with the rack 22, the two clamping units can move synchronously, so as to drive the ports of the two pipes 30 to move.
[0033] Example 3
[0034] As an optional implementation, refer to Figure 3 and Figure 4 This embodiment provides a specific structure of a first inclined surface 61, including: a portion of the positioning rod 44 located outside the positioning cylinder 41 is provided with a through hole 441, and an inclined wedge block 60 is provided on the inner wall of the through hole 441 on one side close to the positioning cylinder 41, and the inclined wedge block 60 has a first inclined surface 61, and the first inclined surface 61 gradually inclines in the direction away from the positioning cylinder 41 toward the direction away from the guide ring 42.
[0035] In this embodiment, by providing a through hole 441 on the positioning rod 44, the guide rod 43 can pass through the through hole 441, and the through hole 441 plays a guiding and limiting role for the guide rod 43, ensuring that the second inclined surface 431 of the guide rod 43 can contact the first inclined surface 61. Figure 4The first inclined surface 61 is inclined rightward from bottom to top, and the upper end of the first inclined surface 61 is a horizontal placement surface. A guide hole is provided through the positioning cylinder 41, and the guide hole is used for the guide rod 43 to pass through. The guide hole and the guide rod 43 are in clearance fit. When the guide rod 43 moves rightward to the second inclined surface 431 and contacts the first inclined surface 61, the second inclined surface 431 applies a vertical downward thrust to the first inclined surface 61 (the guide rod 43 in the figure is located above the positioning cylinder 41; when the guide rod 43 is located below the positioning cylinder 41, its thrust is upward; similarly, when the guide rod 43 is located on the left side of the positioning cylinder 41, its thrust is rightward), so that all the guide rods 43 move inward a certain distance to achieve tight contact with the pipe 30. In particular, when the positioning rod 44 moves inward to a distance equal to the projection distance of the second inclined surface 431 in the vertical direction, the lower end surface of the guide rod 43 contacts the placement surface at the upper end of the first inclined surface 61.
[0036] Example 4
[0037] As an optional implementation, refer to Figure 3 and Figure 4 This embodiment provides a specific structure of a second inclined surface 431, including: a plurality of second inclined surfaces 431 are provided at the free end of the guide rod 43, all the second inclined surfaces 431 are parallel to each other, and adjacent second inclined surfaces 431 are connected by a horizontal step surface 432.
[0038] In this embodiment, by setting a plurality of second inclined surfaces 431, it is possible to automatically adapt according to the different outer diameters of pipes 30 of different specifications, that is, when the outer diameter of the pipe 30 is smaller, the second inclined surface 431 located lower contacts the first inclined surface 61, and the step surface 432 on the guide rod 43 can contact the placement surface on the inclined wedge block 60. Through the contact between the planes, the contact stability is improved, that is, the stability of the guide rod 43 and the positioning rod 44 is improved.
[0039] Example 5
[0040] As an optional implementation, refer to Figure 1 and Figure 3 This embodiment provides a driving structure of a guide ring 42, including: a driving ring 50 is sleeved on the positioning cylinder 41, the driving ring 50 is threadedly matched with the positioning cylinder 41, and a side wall of the driving ring 50 close to the guide ring 42 is provided with an annular flange 51, and the annular flange 51 is used for abutting the guide ring 42.
[0041] Optionally, a limiting ring 70 is further sleeved on the positioning tube 41 . The limiting ring 70 is threadedly matched with the positioning tube 41 . The limiting ring 70 is located on the other side of the positioning rod 44 relative to the guide ring 42 . The limiting ring 70 is used to block the guide rod 43 .
[0042] In this embodiment, the drive ring 50 is threadedly matched with the positioning cylinder 41, and the drive ring 50 is rotated to move rightward on the positioning cylinder 41, thereby pushing the guide ring 42 to move rightward. An annular flange 51 is provided on the outer wall of the drive ring 50 to reduce the contact area between the drive ring 50 and the guide ring 42, thereby reducing the friction between the drive ring 50 and the guide ring 42. The position fixing of the guide ring 42 and the guide rod 43 is achieved by the limit ring 70 cooperating with the drive ring 50, so as to prevent the guide ring 42 from moving left and right at will.
[0043] Example 6
[0044] As an optional implementation, refer to Figure 1 and Figure 3 This embodiment provides a specific structure of a guide ring 42 , including: the outer wall of the positioning tube 41 is provided with a slide groove 422 extending along its axial direction, and the inner wall of the guide ring 42 is provided with a slider 421 for cooperating with the slide groove 422 .
[0045] Optionally, a compression spring 423 is disposed on the outer sleeve of the positioning cylinder 41 , and the compression spring 423 is located between the guide ring 42 and the positioning rod 44 .
[0046] In this embodiment, by providing a slider 421 on the guide ring 42, providing a slide groove 422 on the outer wall of the positioning tube 41, the slide groove 422 extends along the axial direction of the positioning tube 41, and the slider 421 is located in the slide groove 422, which plays a role of limiting and guiding the lateral movement of the guide ring 42, preventing the guide ring 42 from moving arbitrarily in the circumferential direction, and ensuring that the second inclined surface 431 on the guide rod 43 can contact the first inclined surface 61. By providing a compression spring 423, when the guide ring 42 loses the thrust of the drive ring 50, the guide ring 42 can move to the left under the action of the compression spring 423, so that the second inclined surface 431 automatically separates from the first inclined surface 61.
[0047] Example 7
[0048] As an optional implementation, refer to Figure 1 and Figure 3 This embodiment provides a specific structure of a guide rod 43, including: a gasket 443 is provided at one end of the positioning rod 44 for abutting against the pipe 30, and the gasket 443 is made of a flexible material.
[0049] Optionally, a return spring 442 is sleeved on the positioning rod 44 , and the return spring 442 is located between the gasket 443 and the inner wall of the positioning tube 41 .
[0050] In this embodiment, the gasket 443 can be made of rubber, so that the end of the positioning rod 44 can be in flexible contact with the pipe 30, so as to prevent the end of the positioning rod 44 from scratching the outer wall of the pipe 30. The return spring 442 is located between the gasket 443 and the inner wall of the positioning tube 41. When the guide ring 42 moves to the right, all the positioning rods 44 move inward. At this time, the return spring 442 is pulled. When the positioning rod 44 loses the external force of the guide rod 43, the positioning rod 44 can automatically move outward under the action of the return spring 442, increasing the circle formed by the inner ends of all the positioning rods 44, so as to facilitate the placement of the pipe 30 into the middle of the circle formed by the inner ends of all the positioning rods 44.
[0051] The above are only preferred embodiments of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. An alignment device for composite pipe port connection, characterized in that: include: A support plate, on which two support members are arranged; A driving assembly, disposed on the supporting plate, for driving the two supporting members to move in a direction of approaching each other or moving away from each other; A clamping assembly, wherein two of the clamping assemblies are symmetrically arranged on the two supporting members; Wherein, the clamping assembly comprises a positioning cylinder, a positioning rod, a guide ring and a guide rod; The positioning tube is used to be sleeved on the outer periphery of the pipe, the positioning tube is connected to the support member, a plurality of positioning rods radially penetrate the positioning tube, the inner ends of the positioning rods are used to abut against the outer wall of the pipe, and each positioning rod has a first inclined surface; The guide ring is sleeved on the positioning cylinder and can move along its axial direction. The guide rod corresponds to the positioning rod one by one. The guide rod is connected to the guide ring. Each guide rod has a second inclined surface, which is used to abut against the first inclined surface and drive the positioning rod to move in a direction close to the pipe.
2. The composite pipe port connection alignment device according to claim 1, characterized in that: The driving assembly includes a driving motor, a driving wheel, a rack and a crossbeam; The driving motor is arranged on the support plate, the driving wheel is sleeved on the output shaft of the driving motor, the crossbeam is arranged on the support plate, the crossbeam and the support member are connected by at least two connecting rods, and the support plate is provided with a through groove for moving the connecting rod. The outer ends of the two racks are respectively connected to the crossbeam, and the inner ends of the two racks are free ends. The two racks are respectively located on both sides of the driving wheel and mesh with the driving wheel.
3. The composite pipe port connection alignment device according to claim 1, characterized in that: The portion of the positioning rod outside the positioning cylinder is provided with a through hole, and an inclined wedge block is provided on the inner wall of the through hole close to the positioning cylinder. The inclined wedge block has the first inclined surface, which gradually inclines away from the positioning cylinder in the direction away from the guide ring.
4. The composite pipe port connection alignment device according to claim 1, characterized in that: One end of the guide rod is connected to the guide ring and the other end is a free end. The free end of the guide rod is provided with a plurality of second inclined surfaces, all of which are parallel to each other, and adjacent second inclined surfaces are connected by a horizontal step surface.
5. The composite pipe port connection alignment device according to claim 1, characterized in that: A driving ring is sleeved on the positioning tube, and the driving ring is threadedly matched with the positioning tube. A side wall of the driving ring close to the guide ring is provided with an annular flange, and the annular flange is used for abutting the guide ring.
6. The composite pipe port connection alignment device according to claim 1, characterized in that: A limiting ring is also sleeved on the positioning tube, the limiting ring is threadedly matched with the positioning tube, the limiting ring is located on the other side of the positioning rod relative to the guide ring, and the limiting ring is used to block the guide rod.
7. The composite pipe port connection alignment device according to claim 1, characterized in that: The outer wall of the positioning cylinder is provided with a slide groove extending along its axial direction, and the inner side wall of the guide ring is provided with a sliding block for cooperating with the slide groove.
8. The composite pipe port connection alignment device according to claim 1, characterized in that: A compression spring is disposed on the outer sleeve of the positioning cylinder, and the compression spring is located between the guide ring and the positioning rod.
9. The composite pipe port connection alignment device according to claim 1, characterized in that: A gasket is arranged at one end of the positioning rod for contacting with the pipe, and the gasket is made of a flexible material.
10. The composite pipe port connection alignment device according to claim 9, characterized in that: A return spring is sleeved on the positioning rod, and the return spring is located between the gasket and the inner wall of the positioning cylinder.