Forming machine utilizing clamping device for synchronous rolling
By using a clamping device in the forming machine to synchronize the rolling design and the method of installing compacting belts on the top and bottom of the pressure roller set in the molding machine, the problems of damage to the pressure roller and high energy consumption of traditional forming machines are solved, and lower production costs and higher pressing efficiency are achieved.
Patent Information
- Application Number
- CN202421238855.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The pressure rollers of traditional molding machines are prone to damage during long-term use, and the molding machine consumes a lot of energy during high pressure and high speed pressing, which increases production costs.
The molding machine design adopts a clamping device to synchronize the roller pressing. The first and second driving components are connected through the clamping device to ensure that the first and second compaction belts move simultaneously, reduce energy consumption, and a compaction belt is provided on the top and bottom of the pressure roller group to isolate the material and protect the roller surface.
It effectively prevents damage to the outer roller surface of the pressure roller group, reduces the energy consumption of the molding machine, and reduces the production cost of artificial boards.
Smart Images
Figure CN222662729U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forming machines, in particular to a forming machine utilizing synchronous rolling by a clamping device. Background Art
[0002] The production of artificial boards mainly includes the following steps: crushing, mixing, forming, coating, film coating, cutting, trimming, packaging, storage and other steps. The production workshop generally uses a forming machine that drives a pressure roller for pressing and forming. However, the outer roller surface of the pressure roller is in direct contact with the material for a long time, which easily causes cracks on the outer roller surface, and then expands into cracks, resulting in the peeling of the hard wear-resistant layer. In addition, the debris in the material may directly damage the roller surface under the action of strong grinding force, causing pits or collapse of the hard wear-resistant layer. This not only increases the maintenance cost of the forming machine, but also increases the production cost of artificial costs.
[0003] Moreover, the molding machine consumes a lot of energy during operation, especially during high-pressure and high-speed pressing, which further increases the production cost of artificial boards. Utility Model Content
[0004] In view of the above defects, the utility model proposes a forming machine using a clamping device for synchronous rolling, which can not only solve the problem that the pressure roller of the traditional forming machine is damaged during long-term use, but also solve the problem that the forming machine needs to consume a lot of energy.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] A forming machine using a clamping device for synchronous rolling, comprising a frame, an outer cover, a first pressing device, a second pressing device and a clamping device; the outer cover is installed on the top of the frame, the inner wall of the outer cover and the frame form a pressing space, the first pressing device is located on the top of the frame, the second pressing device is installed on the outer cover, and the first pressing device and the second pressing device are arranged opposite to each other;
[0007] The first pressing device includes a first pressure roller group, a first compacting belt and a first driving component, the second pressing device includes a second pressure roller group, a second compacting belt and a second driving component, the clamping device is used to connect the first driving component and the second driving component, the first driving component is used to drive the first compacting belt to move, and synchronously drive the second driving component to move; the first compacting belt is used to drive the first pressure roller group to rotate, the second driving component is used to drive the second compacting belt to move, the second compacting belt is used to drive the second pressure roller group to rotate, and the first pressure roller group and the second pressure roller group are used to roll and press materials.
[0008] Further, the first compacting belt is located on the top of the first pressure roller group, the first compacting belt abuts against the first pressure roller group, the two first driving components are respectively located at both ends of the first compacting belt, and the ends of the first compacting belt are respectively connected to the first driving components;
[0009] The second compaction belt is located at the bottom of the second pressure roller group, the second compaction belt abuts against the second pressure roller group, two second driving components are respectively located at both ends of the second compaction belt, and the ends of the second compaction belt are respectively connected to the second driving components.
[0010] Furthermore, the first driving component includes a first power member, a first slider and a first slide rail, the first slide rail is installed on the frame, the length direction of the first slide rail is the front-to-back direction, the first slider is slidably connected to the first slide rail, the two ends of the first compaction belt are respectively fixedly connected to the first slider, and the output end of the first power member is slidably connected to the first slider.
[0011] Furthermore, the second pressing device further comprises a pressing plate, the bottom of which is mounted the second pressure roller group, the second driving assembly comprises a second slider and a second slide rail, the second slide rail is mounted on the bottom wall of the pressing plate, the length direction of the second slide rail is the front-back direction, the second slider is slidably connected to the second slide rail, and both ends of the second compacting belt are respectively fixedly connected to the second slider;
[0012] The first slider and the second slider are arranged opposite to each other, and the clamping device connects the first slider and the second slider opposite to each other.
[0013] Furthermore, the clamping device includes a first clamping block and a second clamping block, the first clamping block is located on the first slider, the second clamping block is located on the second slider, the first clamping block is clamped with the second clamping block, and the first clamping block and the second clamping block are arranged opposite to each other.
[0014] Furthermore, a vertical first lifting member is provided on the side wall of the outer cover, the second lifting member is installed on the outer cover, and the output end of the second lifting member movably extends into the outer cover and is connected to the pressure plate.
[0015] Furthermore, a vertical second lifting member is provided on the side wall of the outer cover, an output end of the first lifting member is connected to the frame, and the first lifting member is used to drive the outer cover to move vertically.
[0016] The technical solution provided by the embodiments of the present application may have the following beneficial effects:
[0017] 1. The setting of the clamping device can not only ensure the synchronous movement of the first compacting belt and the second compacting belt, avoiding the speed difference between the first compacting belt and the second compacting belt, which leads to unnecessary texture marks on the surface of the artificial board product, but also effectively save the energy consumption of the molding machine during the pressing process and reduce the production cost of the artificial board.
[0018] 2. A first compaction belt is provided on the top of the first pressure roller group, which isolates the first pressure roller group from the material surface and can effectively reduce the damage to the outer roller surface of the first pressure roller group. Similarly, a second compaction belt is provided on the surface of the second pressure roller group, which can also effectively prevent the outer roller surface of the second pressure roller group from being damaged. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of a molding machine according to one embodiment of the present utility model;
[0020] Figure 2 yes Figure 1 The enlarged view of point A in the middle;
[0021] Among them, 1. frame; 11. first lifting member; 2. outer cover; 21. second lifting member; 3. first pressing device; 31. first pressure roller group; 32. first compacting belt; 33. first driving assembly; 331. first power member; 332. first slider; 333. first slide rail; 4. second pressing device; 41. second pressure roller group; 42. second compacting belt; 43. second driving assembly; 431. second slider; 432. second slide rail; 44. pressure plate; 5. clamping device; 51. first clamping block; 52. second clamping block. DETAILED DESCRIPTION
[0022] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.
[0023] In the description of the present invention, it should be understood that the terms "length", "middle", "upper", "lower", "left", "right", "top", "bottom", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, the meaning of "plurality" is more than two.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "splicing", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] Combine the following Figure 1 to Figure 2 , describing a forming machine for synchronous rolling using a clamping device according to an embodiment of the utility model.
[0027] A forming machine using a synchronous rolling device, comprising a frame 1, an outer cover 2, a first pressing device 3, a second pressing device 4 and a clamping device 5; the outer cover 2 is installed on the top of the frame 1, the inner wall of the outer cover 2 and the frame 1 form a pressing space, the first pressing device 3 is located on the top of the frame 1, the second pressing device 4 is installed on the outer cover 2, and the first pressing device 3 and the second pressing device 4 are arranged opposite to each other;
[0028] The first pressing device 3 includes a first pressure roller group 31, a first compacting belt 32 and a first driving component 33, the second pressing device 4 includes a second pressure roller group 41, a second compacting belt 42 and a second driving component 43, the clamping device 5 is used to connect the first driving component 33 and the second driving component 43, the first driving component 33 is used to drive the first compacting belt 32 to move, and synchronously drive the second driving component 43 to move; the first compacting belt 32 is used to drive the first pressure roller group 31 to rotate, the second driving component 43 is used to drive the second compacting belt 42 to move, the second compacting belt 42 is used to drive the second pressure roller group 41 to rotate, the first pressure roller group 31 and the second pressure roller group 41 are used to roll and press materials.
[0029] In the present embodiment, a forming machine using a clamping device for synchronous rolling is provided, wherein the material is located in a pressing space between an outer cover 2 and a frame 1 , and at this time, a first pressing device 3 and a second pressing device 4 can press the material.
[0030] The first pressing device 3 includes a first pressure roller set 31, a first compacting belt 32 and a first driving assembly 33. The first driving assembly 33 can drive the first compacting belt 32 to move, and the first compacting belt 32 can drive the first pressure roller set 31 to rotate, so that the first pressure roller set 31 can roll and press the bottom of the material.
[0031] The second pressing device 4 includes a second pressure roller set 41, a second compacting belt 42 and a second driving assembly 43. Since the clamping device 5 can connect the first driving assembly 33 and the second driving assembly 43, the first driving assembly 33 can not only drive the first compacting belt 32 to move, but also drive the second driving assembly 43 to move, so that the second driving assembly 43 can drive the second compacting belt 42 to move, and the second compacting belt 42 can drive the second pressure roller set 41 to move.
[0032] The setting of the clamping device 5 can not only ensure the synchronous movement of the first compacting belt 32 and the second compacting belt 42, avoiding the speed difference between the first compacting belt 32 and the second compacting belt 42, which leads to unnecessary texture marks on the surface of the artificial board product, but also effectively save the energy consumption of the molding machine during the pressing process, and reduce the production cost of the artificial board. In addition, the first compacting belt 32 is provided on the top of the first pressure roller group 31, and the first compacting belt 32 is used to isolate the first pressure roller group 31 and the material surface, which can effectively reduce the damage to the outer roller surface of the first pressure roller group 31. Similarly, the second compacting belt 42 is provided on the surface of the second pressure roller group 41, and the second compacting belt 42 can also effectively prevent the outer roller surface of the second pressure roller group 41 from being damaged. Therefore, the molding machine for synchronous rolling using the clamping device applied in this scheme can not only solve the problem that the pressure roller of the traditional molding machine is damaged during long-term use, but also solve the problem that the molding machine needs to consume a lot of energy.
[0033] The first compacting belt 32 is located at the top of the first pressure roller group 31, the first compacting belt 32 is in contact with the first pressure roller group 31, and the two first driving components 33 are respectively located at the two ends of the first compacting belt 32, and the ends of the first compacting belt 32 are respectively connected to the first driving components 33;
[0034] The second compacting belt 42 is located at the bottom of the second pressure roller group 41, and the second compacting belt 42 is abutted against the second pressure roller group 41. The two second driving components 43 are respectively located at the two ends of the second compacting belt 42, and the ends of the second compacting belt 42 are respectively connected to the second driving components 43.
[0035] The two ends of the first compacting belt 32 are respectively connected to the first driving assembly 33. By starting the two first driving assemblies 33 at the same time, the first compacting belt 32 can be moved reciprocatingly, which not only makes the first pressure roller group 31 start to rotate and press the bottom of the material under the action of the first compacting belt 32, but also makes the material start to move under the action of the first compacting belt 32, so that the material and the second pressure roller group 41 move relatively, so that the second pressure roller group 41 can press the top of the material, ensuring that the top and bottom of the material are evenly stressed, the density of the pressed plate is uniform, and the quality of the plate is effectively guaranteed.
[0036] The first driving component 33 includes a first power member 331, a first slider 332 and a first slide rail 333. The first slide rail 333 is installed on the frame 1. The length direction of the first slide rail 333 is the front-to-back direction. The first slider 332 is slidably connected to the first slide rail 333. The two ends of the first compaction belt 32 are respectively fixedly connected to the first slider 332. The output end of the first power member 331 is slidably connected to the first slider 332.
[0037] The first power member 331 is an oil cylinder or a vacuum power cylinder. The first power member 331 at the front end of the first compacting belt 32 retracts the output end inward, while the first power member 331 at the rear end of the first compacting belt 32 extends the output end outward, so that the first sliders 332 at the front and rear ends of the first compacting belt 32 move forward at the same time. Since the two ends of the first compacting belt 32 are fixedly connected to the two first sliders 332 respectively, the two first sliders 332 can drive the first compacting belt 32 to move forward, thereby driving the first pressure roller group 31 to rotate.
[0038] Then, the first power member 331 at the front end of the first compacting belt 32 extends the output end outward, and the first power member 331 at the rear end of the first compacting belt 32 retracts the output end inward, so that the first compacting belt 32 can move backward. Repeating the above actions can make the first compacting belt 32 reciprocate along the front and rear directions, thereby driving the first pressure roller group 31 to rotate continuously and evenly compact the bottom of the material.
[0039] It is worth mentioning that the distance between the two first sliders 332 is always the length of the first compaction belt 32, which can maintain the tension of the first compaction belt 32 and effectively ensure that the first compaction belt 32 is in a stretched state for a long time, thereby avoiding the first compaction belt 32 from being sunken between the pressure rollers when it is in a relaxed state, causing unnecessary texture marks on the surface of the artificial board product. It can also ensure that the first compaction belt 32 is in contact with the first pressure roller group 31 and drives the first pressure roller group 31 to rotate.
[0040] The second pressing device 4 also includes a pressing plate 44, the bottom of which is mounted the second pressure roller group 41, the second driving assembly 43 includes a second slider 431 and a second slide rail 432, the second slide rail 432 is mounted on the bottom wall of the pressing plate 44, the length direction of the second slide rail 432 is the front-to-back direction, the second slider 431 is slidably connected to the second slide rail 432, and both ends of the second compacting belt 42 are fixedly connected to the second slider 431 respectively;
[0041] The first slider 332 and the second slider 431 are arranged opposite to each other, and the clamping device 5 connects the first slider 332 and the second slider 431 opposite to each other.
[0042] Since the clamping device 5 connects the first slider 332 and the second slider 431 which are arranged opposite to each other, when the first slider 332 moves under the first power member 331, the first slider 332 can drive the second slider 431, so that the second slider 431 moves synchronously. The two second sliders 431 move synchronously, which can drive the second conveyor belt to move together, so that the second conveyor belt can drive the second pressure roller group 41 to rotate, so that the second pressure roller group 41 can roll and press the top of the material. At this time, the first pressure roller group 31 and the second pressure roller group 41 rotate at the same time, so that the first pressure roller group 31 and the second pressure roller group 41 press the material together, thereby improving the pressing efficiency and pressing effect of the material, thereby pressing out a densely structured artificial board.
[0043] It is worth noting that the distance between the two second sliders 431 is always the length of the second compaction belt 42, which can effectively ensure that the first compaction belt 32 is in a stretched state for a long time, ensure that the second compaction belt 42 is in contact with the second pressure roller group 41, and drive the first pressure roller group 31 to rotate.
[0044] The clamping device 5 includes a first clamping block 51 and a second clamping block 52. The first clamping block 51 is located on the first slider 332, and the second clamping block 52 is located on the second slider 431. The first clamping block 51 is clamped with the second clamping block 52, and the first clamping block 51 and the second clamping block 52 are arranged opposite to each other.
[0045] Among them, the setting of the first clamping block 51 and the second clamping block 52 can ensure that the first slider 332 drives the second slider 431 to move together through the first clamping block 51 and the second clamping block 52, which not only ensures that the first pressure roller and the second pressure roller can rotate synchronously and roll to press the material, but also effectively saves the energy consumption of the molding machine during the pressing process and reduces the production cost of the artificial board.
[0046] A vertical first lifting member 21 is disposed on the side wall of the outer cover 2 . The second lifting member 21 is installed on the outer cover 2 . The output end of the second lifting member 21 movably extends into the outer cover 2 and is connected to the pressing plate 44 .
[0047] Among them, the second lifting member 21 is an oil cylinder or a vacuum-powered cylinder. It is worth noting that the second lifting member 21 retracts the output end upward, so that the pressure plate 44 and the second pressure roller group 41 move upward, thereby increasing the distance between the second pressure roller group 41 and the first pressure roller group 31, so that thicker materials can be pressed. The second lifting member 21 will extend downward from the output end, so that the pressure plate 44 and the second pressure roller group 41 move downward, so that the distance between the second pressure roller group 41 and the first pressure roller group 31 becomes smaller, thereby pressing thinner materials. Therefore, the molding machine of this scheme can adjust the height of the second pressing device 4, so that materials of different thicknesses can be pressed into densely structured artificial boards by the first pressing device 3 and the second pressing device 4.
[0048] A vertical first lifting member 11 is disposed on the side wall of the outer cover 2 . The output end of the first lifting member 11 is connected to the frame 1 . The first lifting member 11 is used to drive the outer cover 2 to move vertically.
[0049] The first lifting member 11 is an oil cylinder or a vacuum powered cylinder. When the first lifting member 11 is started, the first lifting member 11 can drive the outer cover 2 to move up and down, ensuring that the material can successfully enter the pressing space, so that the first pressing device 3 and the second pressing device 4 can work together to press the material, thereby obtaining a dense artificial board.
[0050] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.
Claims
1. A forming machine using a synchronous rolling device, characterized in that: The invention comprises a frame (1), an outer cover (2), a first pressing device (3), a second pressing device (4) and a clamping device (5); the outer cover (2) is installed on the top of the frame (1), the inner wall of the outer cover (2) and the frame (1) form a pressing space, the first pressing device (3) is located on the top of the frame (1), the second pressing device (4) is installed on the outer cover (2), and the first pressing device (3) and the second pressing device (4) are arranged opposite to each other; The first pressing device (3) comprises a first pressure roller group (31), a first compacting belt (32) and a first driving component (33); the second pressing device (4) comprises a second pressure roller group (41), a second compacting belt (42) and a second driving component (43); the clamping device (5) is used to connect the first driving component (33) and the second driving component (43); the first driving component (33) is used to drive the first compacting belt (32) to move and synchronously drive the second driving component (43) to move; the first compacting belt (32) is used to drive the first pressure roller group (31) to rotate; the second driving component (43) is used to drive the second compacting belt (42) to move; the second compacting belt (42) is used to drive the second pressure roller group (41) to rotate; the first pressure roller group (31) and the second pressure roller group (41) are used to roll and press materials.
2. A forming machine using synchronous rolling with a clamping device according to claim 1, characterized in that: The first compacting belt (32) is located on the top of the first pressure roller group (31), the first compacting belt (32) is in contact with the first pressure roller group (31), the two first driving components (33) are respectively located at the two ends of the first compacting belt (32), and the ends of the first compacting belt (32) are respectively connected to the first driving components (33); The second compacting belt (42) is located at the bottom of the second pressure roller group (41), and the second compacting belt (42) is in contact with the second pressure roller group (41). The two second driving components (43) are respectively located at the two ends of the second compacting belt (42), and the ends of the second compacting belt (42) are respectively connected to the second driving components (43).
3. A forming machine using synchronous rolling with a clamping device according to claim 1, characterized in that: The first driving component (33) comprises a first power member (331), a first slider (332) and a first slide rail (333); the first slide rail (333) is mounted on the frame (1); the length direction of the first slide rail (333) is the front-rear direction; the first slider (332) is slidably connected to the first slide rail (333); the two ends of the first compacting belt (32) are respectively fixedly connected to the first slider (332); and the output end of the first power member (331) is slidably connected to the first slider (332).
4. A forming machine using synchronous rolling with a clamping device according to claim 3, characterized in that: The second pressing device (4) further comprises a pressing plate (44), the bottom of which is mounted the second pressure roller group (41), the second driving assembly (43) comprising a second slider (431) and a second slide rail (432), the second slide rail (432) being mounted on the bottom wall of the pressing plate (44), the length direction of the second slide rail (432) being the front-to-back direction, the second slider (431) being slidably connected to the second slide rail (432), and the two ends of the second compacting belt (42) being fixedly connected to the second slider (431) respectively; The first sliding block (332) and the second sliding block (431) are arranged opposite to each other, and the clamping device (5) connects the opposite first sliding block (332) and second sliding block (431).
5. A forming machine using synchronous rolling with a clamping device according to claim 4, characterized in that: The clamping device (5) comprises a first clamping block (51) and a second clamping block (52); the first clamping block (51) is located on the first slider (332); the second clamping block (52) is located on the second slider (431); the first clamping block (51) is clamped with the second clamping block (52); the first clamping block (51) and the second clamping block (52) are arranged opposite to each other.
6. A forming machine using synchronous rolling with a clamping device according to claim 4, characterized in that: A vertical second lifting member (21) is provided on the side wall of the outer cover (2). The second lifting member (21) is mounted on the outer cover (2). The output end of the second lifting member (21) movably extends into the outer cover (2) and is connected to the pressing plate (44).
7. A forming machine using synchronous rolling with a clamping device according to claim 1, characterized in that: A vertical first lifting member (11) is provided on the side wall of the outer cover (2); an output end of the first lifting member (11) is connected to the frame (1); and the first lifting member (11) is used to drive the outer cover (2) to move vertically.