Sucker type automatic hinge boxing device

By designing a suction cup-type hinge automatic packing device, using vacuum suction cups and liftable top blocks, the problem of insufficiency and unstable hinge packaging in the prior art is solved, and the tight, stable packaging and efficient packaging process of the hinge are achieved.

CN222663849UActive Publication Date: 2025-03-25GUANGDONG YIJIE INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421326539.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-25
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The prior art has large space occupancy, poor packaging, and unstable during the hinge packaging process, the hinges are prone to shake and scratch each other, and the magnetic suction cup cannot be suitable for hinges made of stainless steel.

Method used

A suction cup-type hinge automatic packing device is designed, including a material-taking suction cup mechanism, a conveying mechanism and a box delivery mechanism. Using a vacuum suction cup and a lifting top block, the hinge is adsorbed and transported through the buffer suction cup assembly to achieve smooth material collection and discharge of the hinge.

Benefits of technology

It realizes the tight and stable packaging of the hinges, reduces the wear of the hinges during the material removal process, ensures the integrity of the hinges, improves packaging efficiency and compatibility, and is suitable for hinges of various materials such as stainless steel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model discloses a suction cup type automatic hinge boxing device which comprises a material taking suction cup mechanism, a conveying mechanism and a box conveying mechanism, the material taking suction cup mechanism comprises a buffering suction cup assembly and a transferring assembly, the buffering suction cup assembly is arranged on the transferring assembly in a lifting mode, and the buffering suction cup assembly is provided with a plurality of vacuum suction cups. The conveying mechanism is arranged on one side of the transferring assembly, the box conveying mechanism is arranged below the transferring assembly, and the material taking suction cup mechanism adsorbs the hinge on the conveying mechanism and transfers the hinge into a packaging box on the box conveying mechanism. The buffering suction cup assembly is used, the pressure borne by hinges in the material taking process is reduced, abrasion to the hinges in the material taking process is avoided, the hinges in a packaging box are neatly and horizontally arranged, the position relation between the ejector block and the vacuum suction cup is controlled, and the working efficiency is improved. And the buffering suction cup assembly can not only suck the hinge but also stably take and place the hinge, so that the packaging efficiency is improved, and damage caused by mutual collision during packaging is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of hinge packaging, in particular to a suction cup type hinge automatic box packing device. Background Art

[0002] A hinge is a mechanical device used to connect two relatively independent solids and enable them to rotate relative to each other. A hinge is a very commonly used furniture door connector. It uses the principle of active hinge to allow the door to be opened or closed around the axis. A hinge is mainly assembled from a cup head, a four-hole piece, an arm, a base, a U-shaped nail, an inner bar assembly, a torsion spring, a plastic round tube, several rivets and screws, etc. The main material of the hinge is generally iron or stainless steel.

[0003] In the process of packaging hinges, the existing technology generally uses gravity to make the hinges automatically fall into the packaging box and disperse freely after the hinges are packaged into bags. This method not only takes up a lot of space, but also the packaging is not tight enough and is unstable. During the subsequent storage and transportation, the hinges are prone to shaking and scratching each other. Since the edges of the hinges are relatively sharp, the packaging bags are easily damaged.

[0004] The existing magnetic suction cup cannot be used on hinges made of stainless steel, and the convex surface of the magnetic suction cup cannot be bent to match the surface of the hinge, making it difficult to apply. Utility Model Content

[0005] The technical problem to be solved by the embodiments of the utility model is to provide a suction cup type hinge automatic packing device.

[0006] In order to solve the above-mentioned technical problems, an embodiment of the utility model provides a suction cup type hinge automatic packing device, including a material picking suction cup mechanism, a conveying mechanism and a box delivery mechanism, the material picking suction cup mechanism includes a buffer suction cup assembly and a transfer assembly, the buffer suction cup assembly is lifted and arranged on the transfer assembly, the buffer suction cup assembly includes a vacuum suction cup and a top block that can be lifted and arranged, the conveying mechanism is arranged on one side of the transfer assembly, the box delivery mechanism is arranged below the transfer assembly, the vacuum suction cup adsorbs the hinge on the conveying mechanism and transfers it to the packaging box on the box delivery mechanism, the top block descends and pushes open the hinge adsorbed on the vacuum suction cup, so that it falls to a preset position.

[0007] Wherein, the vacuum suction cup is arranged at different heights on both sides of the top block through a support column, and a buffer spring is arranged outside the support column.

[0008] Wherein, the transfer assembly includes an orthogonal X-axis slide rail and a Y-axis slide rail, the X-axis slide rail is fixedly arranged above the box delivery mechanism, the Y-axis slide rail is slidably arranged on the X-axis slide rail, and the buffer suction cup assembly is slidably arranged on the Y-axis slide rail.

[0009] Wherein, a sliding kit is provided on the buffer suction cup assembly, the Y-axis slide rail passes through the sliding kit, and the buffer suction cup assembly slides on the Y-axis slide rail through the sliding kit.

[0010] Wherein, the conveying mechanism includes a conveyor belt and a plurality of conveyor plates fixed on the conveyor belt, the conveyor plates carry the hinges, a plurality of material picking chutes are arranged on one side of the conveying mechanism, the material picking chutes abut against the openings of the conveying plates, a push plate is slidably arranged on the other side of the conveying mechanism, the push plate pushes the hinges on the conveyor plates into the material picking chute twice and stacks them, a sensor is arranged under the material picking chute, the sensor detects whether the hinges in the material picking chute are taken away by the material picking suction cup mechanism.

[0011] Wherein, the box-delivering mechanism comprises a first box-delivering roller and a second box-delivering roller, and the first box-delivering roller is perpendicular to the second box-delivering roller.

[0012] Among them, a box pushing assembly is arranged under the first box delivering roller, and the box pushing assembly includes a serrated pushing block and a conduit. The pushing block is slidably arranged on the conduit, and the pushing block passes through the first box delivering roller. The pushing block slides along the conduit to push the packaging box on the first box delivering roller to the second box delivering roller.

[0013] A supporting mechanism is fixedly arranged on the second box-delivering roller, and the supporting mechanism comprises a first lifting platform, a second lifting platform and a supporting assembly fixedly arranged on both sides of the second box-delivering roller, and the supporting assembly is rotatably arranged between the first lifting platform and the second lifting platform.

[0014] Among them, the supporting assembly includes a positioning plate and a synchronous connecting rod, the synchronous connecting rod is rotatably connected to the first lifting platform and the second lifting platform, the positioning plate is symmetrical on the synchronous connecting rod, and the positioning plate is "L"-shaped and adapted to the inner wall of the packaging box.

[0015] Wherein, roller buffer guardrails are arranged on both sides of the second box-feeding roller, and a material-blocking plate is telescopically arranged in the middle, and the material-blocking plate blocks the packaging box.

[0016] Implementing the embodiments of the utility model has the following beneficial effects:

[0017] The use of buffer suction cup assemblies can reduce the pressure on the hinges during the material picking process, avoid wear on the hinges during the material picking process, ensure the integrity of the hinges, make the hinges in the packaging box neatly arranged horizontally, and control the positional relationship between the top block and the vacuum suction cup, so that the buffer suction cup assembly can not only suck the hinges but also pick up and put materials smoothly on the hinges, reducing damage caused by collisions during packaging. The vacuum suction cups are located at different heights and can absorb two hinges at one time. They are suitable for hinges of various materials such as stainless steel, thereby improving packaging efficiency and compatibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the hinge of the embodiment of the utility model;

[0019] Figure 2 It is a schematic diagram of the overall structure of the embodiment of the utility model;

[0020] Figure 3 It is a structural schematic diagram of the magnetic suction transfer mechanism and the conveying mechanism of the embodiment of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the buffer suction cup assembly of the utility model embodiment;

[0022] Figure 5 It is a structural schematic diagram of the magnetic suction transfer mechanism and the conveying mechanism of the embodiment of the utility model;

[0023] Figure 6 This is a structural schematic diagram of a box delivery mechanism according to an embodiment of the utility model;

[0024] Figure 7 This is a schematic diagram of the structure of the push box assembly of the utility model embodiment;

[0025] Figure 8 It is a structural schematic diagram of the support mechanism of an embodiment of the utility model.

[0026] In the figure:

[0027] 1. Material picking suction cup mechanism, 11. Buffer suction cup assembly, 111. Sliding kit, 112. Vacuum suction cup, 113. Top block, 114. Support column, 115. Buffer spring, 12. Transfer assembly, 121. X-axis slide rail, 122. Y-axis slide rail, 2. Conveying mechanism, 21. Conveyor belt, 22. Conveying plate, 23. Material picking slide, 24. Push plate, 25. Sensor, 3. Box feeding mechanism, 31. First box feeding roller, 32. Second box feeding roller, 33. Box pushing assembly, 331. Push block, 332. Conduit, 34. Roller buffer guardrail, 35. Material blocking plate, 4. Support mechanism, 41. First lifting platform, 42. Second lifting platform, 43. Support assembly, 431. Positioning plate, 432. Synchronous connecting rod, 5. Packing box, 6. Hinge. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings.

[0029] like Figures 1 to 8 As shown, a suction cup type hinge automatic packing device includes a material picking suction cup mechanism 1, a conveying mechanism 2 and a box delivery mechanism 3. The material picking suction cup mechanism 1 includes a buffer suction cup assembly 11 and a transfer assembly 12. The buffer suction cup assembly 11 is lifted and arranged on the transfer assembly 12. The buffer suction cup assembly 11 includes a vacuum suction cup 112 and a liftable top block 113. The conveying mechanism 2 is arranged on one side of the transfer assembly 12. The box delivery mechanism 3 is arranged below the transfer assembly 12. The vacuum suction cup 112 absorbs the hinge 6 on the conveying mechanism 2 and transfers it to the packaging box 5 on the box delivery mechanism 3. The top block 113 descends and pushes open the hinge 6 absorbed on the vacuum suction cup 112, so that it falls to a preset position.

[0030] like Figure 3 and 4 As shown, the transfer assembly 12 includes an orthogonal X-axis slide rail 121 and a Y-axis slide rail 122. The X-axis slide rail 121 is fixedly arranged above the box delivery mechanism 3, the Y-axis slide rail 122 is slidably arranged on the X-axis slide rail 121, and the buffer suction cup assembly 11 is slidably arranged on the Y-axis slide rail 122. The buffer suction cup assembly 11 is provided with a sliding kit 111, the Y-axis slide rail 122 passes through the sliding kit 111, and the buffer suction cup assembly 11 slides on the Y-axis slide rail 122 through the sliding kit 111. The vacuum suction cup 112 is arranged on both sides of the top block 113 at different heights through the support column 114, and a buffer spring 115 is arranged outside the support column 114.

[0031] like Figure 5 As shown, the conveying mechanism 2 includes a conveyor belt 21 and a plurality of conveyor discs 22 fixedly arranged on the conveyor belt 21, the conveyor discs 22 carry hinges 6, a plurality of material picking chutes 23 are arranged on one side of the conveying mechanism 2, the material picking chutes 23 abut against the openings of the conveyor discs 22, and a push plate 24 is slidably arranged on the other side of the conveying mechanism 2, the push plate 24 pushes the hinges 6 on the conveyor discs 22 into the material picking chute 23 twice and stacks them, and a sensor 25 is arranged under the material picking chute 23, the sensor 25 detects whether the hinges 6 in the material picking chute 23 are taken away by the material picking suction cup mechanism 1.

[0032] like Figure 6 and 7As shown, the box delivery mechanism 3 includes a first box delivery roller 31 and a second box delivery roller 32, and the first box delivery roller 31 is perpendicular to the second box delivery roller 32. A box pushing assembly 33 is arranged below the first box delivery roller 31, and the box pushing assembly 33 includes a sawtooth push block 331 and a guide tube 332. The push block 331 is slidably arranged on the guide tube 332, and the push block 331 passes through the first box delivery roller 31. The push block 331 slides along the guide tube 332 to push the packaging box 5 on the first box delivery roller 31 to the second box delivery roller 32.

[0033] like Figure 8 As shown, a support mechanism 4 is fixedly arranged on the second box-feeding roller 32, and the support mechanism 4 includes a first lifting platform 41, a second lifting platform 42 and a support assembly 43 fixedly arranged on both sides of the second box-feeding roller 32, and the support assembly 43 is rotatably arranged between the first lifting platform 41 and the second lifting platform 42. The support assembly 43 includes four positioning plates 431 and a synchronous connecting rod 432, and the synchronous connecting rod 432 is rotatably connected to the first lifting platform 41 and the second lifting platform 42. The four positioning plates 431 are symmetrical on the synchronous connecting rod 432, and the positioning plates 431 are "L"-shaped and adapted to the inner wall of the packaging box 5. Roller buffer guardrails 34 are arranged on both sides of the second box-feeding roller 32, and a material blocking plate 35 is telescopically arranged in the middle, and the material blocking plate 35 can block the packaging box 5 from continuing to slide.

[0034] The vacuum suction cup 112 of the buffer suction cup assembly 11 is located lower than the top block 113 and the vacuum suction cups 112 on both sides have a height difference, which is adapted to the height of the hinge 6. The push plate 24 pushes the hinge 6 in the packaging bag on the conveyor plate 22 into the material chute 23 twice and stacks them. The buffer suction cup assembly 11 moves downward, and the vacuum suction cup 112 simultaneously absorbs two hinges 6. The buffer suction cup assembly 11 rises along the Y-axis slide rail 122, and then slides along the X-axis slide rail 122 to the second box feeding roller 32. The push block 331 slides along the guide tube 332 to push the packaging box 5 on the first box feeding roller 31 to the second box feeding roller 32, and the material blocking plate 35 blocks the packaging box 5. The support assembly 43 descends synchronously along the first lifting platform 41 and the second lifting platform 42, and the four positioning plates 431 rotate along the synchronous connecting rod 432 to open and fix the four inner corners of the packaging box 5. The buffer suction cup assembly 11 descends along the Y-axis slide rail 122 into the packaging box 5, and the top block 113 supports the hinge 6 to make it fall off. The hinge 6 is placed at a preset position in the packaging box 5, so that the hinge 6 in the packaging box 5 is neatly arranged horizontally; at the same time, the sensor 25 detects whether the hinge 6 in the material collection slide 23 has been completely taken away. If the hinge 6 is still detected, the conveyor belt 21 will stop running and wait for the buffer suction cup assembly 11 to return to the position again and absorb the hinge 6 again. By controlling the positional relationship between the top block 113 and the vacuum suction cup 112, the buffer suction cup assembly 11 can not only suck the hinge 6 but also smoothly take and discharge the hinge 6, thereby improving the packaging efficiency and reducing the damage caused by mutual collision during packaging.

[0035] Of course, the above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with the technology to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any modifications made according to the spirit of the main technical solution of the utility model should be included in the protection scope of the utility model.

Claims

1. A suction cup hinge automatic packing device, characterized in that: The invention comprises a material taking suction cup mechanism (1), a conveying mechanism (2) and a box delivery mechanism (3); the material taking suction cup mechanism (1) comprises a buffer suction cup assembly (11) and a transfer assembly (12); the buffer suction cup assembly (11) is arranged on the transfer assembly (12) in a lifting manner; the buffer suction cup assembly (11) comprises a vacuum suction cup (112) and a top block (113) which can be lifted and lowered; the conveying mechanism (2) is arranged on one side of the transfer assembly (12); the box delivery mechanism (3) is arranged below the transfer assembly (12); the vacuum suction cup (112) absorbs a hinge (6) on the conveying mechanism (2) and transfers the hinge to a packaging box (5) on the box delivery mechanism (3); the top block (113) descends and causes the hinge (6) absorbed on the vacuum suction cup (112) to fall to a preset position.

2. The suction cup type hinge automatic packing device according to claim 1 is characterized in that: The vacuum suction cup (112) is arranged at different heights on both sides of the top block (113) via a support column (114), and a buffer spring (115) is arranged outside the support column (114).

3. The suction cup type hinge automatic packing device according to claim 1, characterized in that: The transfer assembly (12) comprises an orthogonal X-axis slide rail (121) and a Y-axis slide rail (122); the X-axis slide rail (121) is fixedly arranged above the box delivery mechanism (3); the Y-axis slide rail (122) is slidably arranged on the X-axis slide rail (121); and the buffer suction cup assembly (11) is slidably arranged on the Y-axis slide rail (122).

4. The suction cup type hinge automatic packing device according to claim 3 is characterized in that: The buffer suction cup assembly (11) is provided with a sliding sleeve (111), the Y-axis slide rail (122) passes through the sliding sleeve (111), and the buffer suction cup assembly (11) slides on the Y-axis slide rail (122) through the sliding sleeve (111).

5. The suction cup type hinge automatic packing device according to claim 3 is characterized in that: The conveying mechanism (2) comprises a conveying belt (21) and a plurality of conveying discs (22) fixedly arranged on the conveying belt (21), the conveying discs (22) carrying the hinges (6), a plurality of material picking chutes (23) are arranged on one side of the conveying mechanism (2), the material picking chutes (23) abut against the openings of the conveying discs (22), a push plate (24) is slidably arranged on the other side of the conveying mechanism (2), the push plate (24) pushes the hinges (6) on the conveying discs (22) into the material picking chutes (23) twice and stacks them, a sensor (25) is arranged below the material picking chutes (23), the sensor (25) detects whether the hinges (6) in the material picking chutes (23) are taken away by the material picking suction cup mechanism (1).

6. The suction cup type hinge automatic packing device according to claim 1, characterized in that: The box-delivering mechanism (3) comprises a first box-delivering roller (31) and a second box-delivering roller (32), wherein the first box-delivering roller (31) is perpendicular to the second box-delivering roller (32).

7. The suction cup type hinge automatic packing device according to claim 6, characterized in that: A box pushing assembly (33) is arranged below the first box delivering roller (31), and the box pushing assembly (33) includes a serrated pushing block (331) and a conduit (332). The pushing block (331) is slidably arranged on the conduit (332), and the pushing block (331) passes through the first box delivering roller (31). The pushing block (331) slides along the conduit (332) to push the packaging box (5) on the first box delivering roller (31) to the second box delivering roller (32).

8. The suction cup type hinge automatic packing device according to claim 6, characterized in that: A supporting mechanism (4) is fixedly arranged on the second box-delivering roller (32), and the supporting mechanism (4) comprises a first lifting platform (41), a second lifting platform (42) and a supporting assembly (43) fixedly arranged on both sides of the second box-delivering roller (32), and the supporting assembly (43) is rotatably arranged between the first lifting platform (41) and the second lifting platform (42).

9. The suction cup type hinge automatic packing device according to claim 8, characterized in that: The support assembly (43) includes (4) positioning plates (431) and a synchronous connecting rod (432), wherein the synchronous connecting rod (432) is rotatably connected to the first lifting platform (41) and the second lifting platform (42), and the (4) positioning plates (431) are symmetrical to the synchronous connecting rod (432), and the positioning plates (431) are "L"-shaped and are adapted to the inner wall of the packaging box (5).

10. A suction cup type hinge automatic packing device according to any one of claims 6 to 9, characterized in that: Roller buffer guardrails (34) are arranged on both sides of the second box-feeding roller (32), and a material blocking plate (35) is telescopically arranged in the middle, and the material blocking plate (35) blocks the packaging box (5).

Citation Information

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