Experimental sample wafer fixing device for coating production line
By designing a test sample fixing device for coating production lines, using the combination of support, telescopic device and fixing clips, the problem of sample shaking during coating is solved, the stability and pretreatment quality of the sample is improved, and the discharge of the drug liquid is facilitated.
Patent Information
- Application Number
- CN202420610694.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-27
AI Technical Summary
In the coating production line, the experimental samples are prone to shake during electrophoresis, water washing and baking, affecting the pretreatment quality of the samples and possibly scratching the uncured paint film.
A test sample fixing device for coating production lines is designed, including a support body, a telescopic device and a fixing clip. The sample is securely fixed by slidingly connected cross rods and telescopic devices, and the discharge of the drug liquid is facilitated through the flow guide groove and the installation groove.
This device can effectively fix the experimental sample, prevent shaking, improve the pre-treatment quality of the sample, and avoid incomplete cleaning and electrophoresis through a convenient liquid discharge mechanism.
Smart Images

Figure CN222666047U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coating production line technology, specifically to a test sample fixing device for coating production line. Background Technology
[0002] Coating technology is an important means of corrosion protection, widely used in the automotive and home appliance industries. In automotive factories, coating generally includes three main processes: pretreatment, electrophoresis, and painting. Pretreatment is currently mainly divided into two types: phosphating and phosphate-free treatments. The primary purpose is to improve the corrosion resistance of the substrate and the adhesion between the substrate and the electrophoretic paint. Since the quality of the substrate's pretreatment directly affects the corrosion resistance of the car body, the pretreatment performance of a particular substrate must be evaluated before it can be used in the manufacture of car body parts.
[0003] However, during the initial certification phase, before the steel substrate is used in parts production, the only way to conduct coating suitability tests on the painting site is by using sample hanging. Electrophoretic coating requires different steps such as electrophoresis, washing, and baking. Compared to the assembled body-in-white after a series of processes on the production line, the sample has lower tolerance. This requires that the sample be clamped and hung securely during the testing process to prevent it from shaking and reducing the quality of cleaning and coating. Currently, laboratory samples are generally suspended by pierced wire, which is very easy to shake during the later washing or baking process, affecting the pretreatment quality of the sample itself and scratching the uncured paint film, seriously affecting the paint film quality of other parts of the body. Therefore, this utility model provides a test sample fixing device for the coating production line to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a test sample fixing device for a coating production line to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a test sample fixing device for a coating production line, comprising:
[0006] A first support body, and a second support body with a symmetrical structure on the left side of the first support body. Both the first support body and the second support body have mounting grooves on their inner sides, and inner grooves are provided at both the upper and lower ends of the mounting grooves. Both the first support body and the second support body have open structures at both the front and rear ends. A slidingly connected crossbar is embedded in the mounting groove at the inner end of the first support body and the second support body.
[0007] A first telescopic device is provided on the rear side of the inner end of the first support body and the second support body, and a second telescopic device is provided on the front side of the inner end of the first support body and the second support body, and the first telescopic device and the second telescopic device have the same structure and are both located in the inner groove.
[0008] Positioning bolts are provided at the bottom of both the front and rear ends of the first support body and the second support body, and the inner ends of the positioning bolts contact the first telescopic device and the second telescopic device, respectively.
[0009] Preferably, as a preferred embodiment of the present invention, the first telescopic device includes a first telescopic rod, a reinforcing rod, a fixing clamp, a second telescopic rod, and a guide groove. The tail end of the first telescopic rod is connected to the second telescopic rod through the reinforcing rod. Fixing clamps are provided at the top ends of both the first and second telescopic rods. Guide grooves are provided at the inner ends of both the first and second telescopic rods.
[0010] Preferably, as a preferred embodiment of the present invention, the fixing clip has a triangular structure, and the bottom inner surface of the fixing clip is flush with the first support and the second support respectively.
[0011] Preferably, as a preferred embodiment of this utility model, the inner end face of the guide groove is flush with the inner end face of the mounting groove.
[0012] Preferably, as a preferred embodiment of this utility model, the crossbar is provided with multiple crossbars.
[0013] Preferably, as a preferred embodiment of the present invention, both the front and rear ends of the first telescopic device and the second telescopic device are open structures.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. In this utility model, the support body is the basic frame that plays a role in stabilizing the entire sample piece. Designed according to the front windshield of the white body, the telescopic device can ensure that it can be fixed in the front windshield of various types of vehicles. The fixing clip at the upper end of the telescopic device is used for clamping and fixing.
[0016] 2. In this utility model, the guide groove at the inner end of the telescopic device and the mounting groove and inner groove on the inner side of the two support bodies can be placed into the liquid tank to facilitate the discharge of residual liquid and prevent residual liquid from causing incomplete cleaning and electrophoresis. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the first telescopic device of this utility model;
[0019] Figure 3 This is a partial structural diagram of the second support body of this utility model;
[0020] Figure 4 This is a front view of a partial connection structure between the support body and the telescopic rod of this utility model.
[0021] In the diagram: 1. First support body; 2. Second support body; 3. Crossbar; 4. First telescopic device; 41. First telescopic rod; 42. Reinforcing rod; 43. Fixing clamp; 44. Second telescopic rod; 45. Guide channel; 5. Second telescopic device; 6. Mounting groove; 7. Inner groove; 8. Positioning bolt. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0023] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances. "Multiple" means two or more, and unless otherwise explicitly limited, all of them fall within the scope of protection of this utility model.
[0025] Example 1: As Figure 1-3 This utility model provides a technical solution comprising:
[0026] A first support body 1, and a second support body 2 with a symmetrical structure on the left side of the first support body 1. Both the first support body 1 and the second support body 2 have mounting grooves 6 on their inner sides, and inner grooves 7 are provided at both the upper and lower ends of the mounting grooves 6. Both the first support body 1 and the second support body 2 have open structures at both the front and rear ends. A slidingly connected crossbar 3 is embedded in the mounting grooves 6 at the inner ends of the first support body 1 and the second support body 2.
[0027] A first telescopic device 4 is provided on the rear side of the inner end of the first support body 1 and the second support body 2, and a second telescopic device 5 is provided on the front side of the inner end of the first support body 1 and the second support body 2, and the first telescopic device 4 and the second telescopic device 5 have the same structure and are both located in the inner groove 7.
[0028] Positioning bolts 8 are provided at the bottom of both the front and rear ends of the first support body 1 and the second support body 2, and the inner ends of the positioning bolts 8 contact the first telescopic device 4 and the second telescopic device 5 respectively.
[0029] There are multiple crossbars 3.
[0030] In this embodiment, the sample is installed and blocked as needed.
[0031] Example 2: As Figure 1-4 This utility model provides a technical solution comprising:
[0032] A first support body 1, and a second support body 2 with a symmetrical structure on the left side of the first support body 1. Both the first support body 1 and the second support body 2 have mounting grooves 6 on their inner sides, and inner grooves 7 are provided at both the upper and lower ends of the mounting grooves 6. Both the first support body 1 and the second support body 2 have open structures at both the front and rear ends. A slidingly connected crossbar 3 is embedded in the mounting grooves 6 at the inner ends of the first support body 1 and the second support body 2.
[0033] A first telescopic device 4 is provided on the rear side of the inner end of the first support body 1 and the second support body 2, and a second telescopic device 5 is provided on the front side of the inner end of the first support body 1 and the second support body 2, and the first telescopic device 4 and the second telescopic device 5 have the same structure and are both located in the inner groove 7.
[0034] Positioning bolts 8 are provided at the bottom of both the front and rear ends of the first support body 1 and the second support body 2, and the inner ends of the positioning bolts 8 contact the first telescopic device 4 and the second telescopic device 5 respectively.
[0035] The first telescopic device 4 includes a first telescopic rod 41, a reinforcing rod 42, a fixing clip 43, a second telescopic rod 44, and a guide groove 45. The tail end of the first telescopic rod 41 is connected to the second telescopic rod 44 through the reinforcing rod 42. A fixing clip 43 is provided at the top of both the first telescopic rod 41 and the second telescopic rod 44. A guide groove 45 is provided at the inner end of both the first telescopic rod 41 and the second telescopic rod 44.
[0036] The fixing clip 43 has a triangular structure, and the bottom inner surface of the fixing clip 43 is flush with the first support 1 and the second support 2 respectively.
[0037] The inner end face of the guide groove 45 is flush with the inner end face of the mounting groove 6.
[0038] Both the first telescopic device 4 and the second telescopic device 5 have open structures at both ends.
[0039] In this embodiment, the distance between the two telescopic devices is adjusted according to installation requirements.
[0040] Working principle: The support body is the basic frame that stabilizes the entire sample piece. Designed according to the front windshield of the white body, the telescopic device can ensure that it can be fixed in the front windshield of various types of vehicles. The fixing clamp at the upper end of the telescopic device is used for clamping and fixing. The guide groove at the inner end of this telescopic device and the mounting groove and inner groove on the inside of the two supports can be placed into the chemical solution pool to facilitate the discharge of residual chemical solution and prevent residual chemical solution from causing incomplete cleaning and electrophoresis.
[0041] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A test sample fixing device for a coating production line, characterized in that: include: A first support body (1), a second support body (2) having a symmetrical structure is provided on the left side of the first support body (1), a mounting groove (6) is provided on the inner side of the first support body (1) and the second support body (2), and inner grooves (7) are provided at both the upper and lower ends of the mounting groove (6), the front and rear ends of the first support body (1) and the second support body (2) are both open structures, and a slidably connected cross bar (3) is embedded in the mounting groove (6) at the inner end of the first support body (1) and the second support body (2); A first telescopic device (4) is provided at the rear side of the inner ends of the first support body (1) and the second support body (2) in a sliding connection, and a second telescopic device (5) is provided at the front side of the inner ends of the first support body (1) and the second support body (2) in a sliding connection. The first telescopic device (4) and the second telescopic device (5) have the same structure and are both located in the inner groove (7); Positioning bolts (8) are provided at the bottoms of both the front and rear ends of the first support body (1) and the second support body (2), and the inner ends of the positioning bolts (8) are in contact with the first telescopic device (4) and the second telescopic device (5) respectively.
2. The test sample fixing device for a coating production line according to claim 1, characterized in that: The first telescopic device (4) comprises a first telescopic rod (41), a reinforcement rod (42), a fixing clamp (43), a second telescopic rod (44) and a guide groove (45); the tail end of the first telescopic rod (41) is connected to the second telescopic rod (44) through the reinforcement rod (42); the fixing clamp (43) is provided at the top end of the first telescopic rod (41) and the second telescopic rod (44); and the inner ends of the first telescopic rod (41) and the second telescopic rod (44) are provided with a guide groove (45).
3. The test sample fixing device for a coating production line according to claim 2, characterized in that: The fixing clamp (43) has a triangular structure, and the inner bottom end surface of the fixing clamp (43) is flush with the first support body (1) and the second support body (2) respectively.
4. The test sample fixing device for a coating production line according to claim 2, characterized in that: The inner end surface of the guide groove (45) is flush with the inner end surface of the mounting groove (6).
5. The test sample fixing device for a coating production line according to claim 1, characterized in that: The crossbar (3) is provided in plurality.
6. The test sample fixing device for a coating production line according to claim 1, characterized in that: The front and rear ends of the first telescopic device (4) and the second telescopic device (5) are both open structures.