Prefabricated wall comprising thermal insulation layer
By designing a prefabricated wall containing an insulation layer and using special connectors to connect the insulation layer and the finish layer with the main wall, the problems of prefabricated wall panels in the prior art are not firmly connected and have short service life during on-site construction, and the effect of rapid production and stable connection is achieved.
Patent Information
- Application Number
- CN202421459488.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-25
AI Technical Summary
In existing prefabricated buildings, prefabricated wall panels increase construction cycle and on-site operation time in the process of adding insulation and finishing layers on site, and the connection is not firm and the service life is short.
A prefabricated wall containing an insulation layer is designed, and a structure is adopted to connect the insulation layer and the finish layer with the main wall through the insulation wall connection. The connection includes components such as fixed seats, positioning rods, and top-tight seats to ensure the stable connection of each layer.
It realizes rapid production and stable connection of prefabricated walls, shortens the construction cycle, and improves the stability and service life of the structure.
Smart Images

Figure CN222667201U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of assembled buildings, in particular to a prefabricated wall comprising a thermal insulation layer. Background Art
[0002] Prefabricated buildings are of great significance in solving the needs of rapid construction, improving building safety and quality, and promoting sustainable development. They are widely used in various fields such as residential buildings, commercial buildings, educational buildings, and medical buildings, and have become an important trend in the modern construction industry.
[0003] Prefabricated wall panels are important components of prefabricated buildings. Prefabricated building exterior walls are usually prefabricated concrete wall panels with additional functional layers such as insulation and finishing, which increases the time and construction cycle of on-site operations. How to complete the combination of multi-layer structures in the factory and ensure that the structures of each layer are stable, the connections are firm, and the service life is long is an important direction for the research and development of prefabricated walls. Utility Model Content
[0004] The utility model aims to provide a prefabricated wall body which integrates load-bearing, heat preservation and decorative surface, has firm connection and long service life.
[0005] The utility model adopts the following technical solutions:
[0006] A prefabricated wall including a thermal insulation layer, comprising a main body wall, and a thermal insulation layer and a finishing layer sequentially connected to the main body wall via a thermal insulation wall connector;
[0007] The thermal insulation wall connector comprises a fixing seat, a positioning rod inserted on the fixing seat, and a tightening seat arranged at the tail end of the positioning rod; the fixing seat comprises a fixing plate and a nail-piercing cylinder vertically arranged at the center of the fixing plate, the nail-piercing cylinder has a truncated cone-shaped tail end, the side wall of the truncated cone-shaped tail end is provided with a telescopic long groove along the generatrix, the positioning rod passes through the nail-piercing cylinder and passes out from the truncated cone-shaped tail end; the head end of the positioning rod is provided with an annular groove; the fixing plate is provided with a clamping nail parallel to the nail-piercing cylinder;
[0008] The fixing plate and the tightening seat are respectively arranged on both sides of the insulation layer, the staples are inserted into the insulation layer, the tail end of the positioning rod is fixedly connected to the steel bars in the main wall, the head end of the positioning rod is fixedly connected to a hanging net, and the hanging net is located in the finishing layer.
[0009] Furthermore, the positioning rod is provided with an external thread, and the tightening seat is inserted into the positioning rod and matched with the external thread.
[0010] Furthermore, a stripe pattern is circumferentially arranged on the outer wall of the truncated cone-shaped tail end.
[0011] Furthermore, a tangential groove is provided at the top end of the annular groove of the positioning rod.
[0012] Furthermore, the staple comprises a cylindrical nail post, barbs arranged on the side wall of the nail post, and a conical tip arranged at the rear end of the nail post.
[0013] Furthermore, a pouring hole is provided on the fixing plate.
[0014] Furthermore, the positioning rod is threaded steel, and the fixing seat and the tightening seat are both made of polyvinyl chloride material.
[0015] Furthermore, the main wall is a reinforced concrete wall.
[0016] Furthermore, the thermal insulation layer is a foamed polystyrene board or a phenolic foam board.
[0017] The beneficial effects of the utility model are as follows: the utility model firmly fixes the connecting parts on the insulation board through the tightening seat, the nail tube, the staples, etc. The tangential groove and the annular groove on the top of the positioning rod can play a positioning role for the hanging net. The tail of the positioning rod is fixed to the steel bar of the main wall. The overall wall structure is cast in one time, the production is fast, and the structure is stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model.
[0019] Figure 2 It is a schematic diagram of the structure of the insulation wall connector.
[0020] Figure 3 It is a schematic diagram of the structure of the fixing seat of the thermal insulation wall connecting piece.
[0021] Figure 4 for Figure 3 Schematic diagram of the left view structure.
[0022] Figure 5 for Figure 3 Schematic diagram of the right view structure.
[0023] Among them, 1 positioning rod, 2 tightening seat, 3 fixing plate, 4 nail tube, 5 frustum cone tail end, 6 telescopic long groove, 7 ring groove, 8 external thread, 9 stripe pattern, 10 tangential groove, 11 nail column, 12 barb, 13 conical tip, 14 pouring hole, 15 main wall, 16 insulation layer, 17 finishing layer, 18 steel bar, 19 hanging mesh. DETAILED DESCRIPTION
[0024] The utility model is described in detail below in conjunction with the accompanying drawings.
[0025] like Figure 1~Figure 5As shown, a prefabricated wall including an insulation layer includes a main wall 15, an insulation layer 16 and a finishing layer 17 which are sequentially connected to the main wall through insulation wall connectors. The main wall 15 is a reinforced concrete wall. The insulation layer 16 is a foamed polystyrene board or a phenolic foam board. The finishing layer is concrete.
[0026] The insulation wall connector includes a fixed seat, a positioning rod 1 inserted on the fixed seat, and a tightening seat 2 arranged at the tail end of the positioning rod 1; the fixed seat includes a fixed disk 3 and a nail-piercing tube 4 vertically arranged at the center of the fixed disk 3, and the nail-piercing tube 4 has a truncated cone-shaped tail end 5, which is easy to insert into the insulation board. The side wall of the truncated cone-shaped tail end 5 is provided with a telescopic long groove 6 along the generatrix, and the positioning rod 1 passes through the nail-piercing tube 4 and passes out from the truncated cone-shaped tail end 5. When the positioning rod passes through the truncated cone-shaped tail end, the pore of the telescopic long groove becomes larger, and the tail end of the nail-piercing tube can strengthen the connection strength with the insulation board 15 after expansion; the outer wall of the truncated cone-shaped tail end 5 is circumferentially provided with a strip pattern 9, and when the tail end of the nail-piercing tube expands, the strip pattern further increases the friction between the nail-piercing tube and the insulation board. The positioning rod 1 is threaded steel, and the fixed seat and the tightening seat 2 are both made of polyvinyl chloride.
[0027] The fixing plate 3 and the tightening seat 2 are respectively arranged on both sides of the insulation layer 16, and the staples are inserted into the insulation layer 16. The tail end of the positioning rod 1 is fixedly connected to the steel bar 18 in the main wall 15, and the head end of the positioning rod 1 is fixedly connected to the hanging net 19, and the hanging net 19 is located in the finishing layer 17.
[0028] The head end of the positioning rod 1 is provided with an annular groove 7, which is used to clamp the hanging net outside the insulation layer. The top of the annular groove 7 of the positioning rod 1 is provided with a tangential groove 10. The annular groove and the tangential groove can fix the hanging net from two directions perpendicular to each other, and are suitable for fixing the cross-fixing points of the horizontal wires and the longitudinal wires of the hanging net.
[0029] The fixing plate 3 is provided with a staple parallel to the nail barrel 4. The staple comprises a cylindrical nail column 11, a barb 12 provided on the side wall of the nail column 11, and a conical tip 13 provided at the tail end of the nail column 11. The staple is inserted into the insulation layer together with the nail barrel, and the barb on the staple is stuck in the insulation board, so that the fixing plate cannot be removed.
[0030] The positioning rod 1 is provided with an external thread 8, and the tightening seat 2 is inserted into the positioning rod 1 and matched with the external thread 8. The fixing plate and the tightening seat clamp the insulation board from both sides of the insulation board, and the connecting piece is completely fixed on the insulation board.
[0031] The fixing plate 3 is provided with a pouring hole 14. During pouring, the pouring hole can increase the contact area with the concrete and improve the overall strength.
[0032] When the prefabricated wall is manufactured, the fixing seat fixes the connector on the insulation board, the fixing plate is on the outside of the insulation board, the conical tail end of the nail tube and the nail are inserted into the insulation board, the positioning rod passes through the nail tube and penetrates the insulation board, and the tightening seat tightens the insulation board from the tail end of the positioning rod to complete the installation of the connector and the insulation board. Several connectors are evenly distributed and installed on the insulation board, and the top of the positioning rod is clamped with a hanging net to form a combination of the insulation board and the wire mesh. The combination is placed on the outside of the steel bars 18 of the main wall, the tail end of the positioning rod is fixed to the steel bars of the main wall, the positions of the various components of the insulation wall are fixed, and templates are added at both ends and concrete 17 is poured to complete the construction of the entire prefabricated wall.
[0033] The embodiments described above are merely descriptions of preferred implementation modes of the present invention, but are not limited thereto. Those skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A prefabricated wall comprising an insulation layer, characterized in that: It comprises a main body wall (15), and a thermal insulation layer (16) and a finishing layer (17) which are sequentially connected to the main body wall via thermal insulation wall connectors; The thermal insulation wall connector comprises a fixing seat, a positioning rod (1) inserted into the fixing seat, and a tightening seat (2) arranged at the tail end of the positioning rod (1); the fixing seat comprises a fixing plate (3) and a nail-piercing tube (4) vertically arranged at the center of the fixing plate (3); the nail-piercing tube (4) has a truncated cone-shaped tail end (5); the side wall of the truncated cone-shaped tail end (5) is provided with a telescopic long groove (6) along the generatrix; the positioning rod (1) passes through the nail-piercing tube (4) and passes out from the truncated cone-shaped tail end (5); the head end of the positioning rod (1) is provided with an annular groove (7); the fixing plate (3) is provided with a clamping nail parallel to the nail-piercing tube (4); The fixing plate (3) and the tightening seat (2) are respectively arranged on both sides of the insulation layer (16), the clamping nail is inserted into the insulation layer (16), the tail end of the positioning rod (1) is fixedly connected to the steel bar (18) in the main wall (15), and the head end of the positioning rod (1) is fixedly connected to the hanging net (19), and the hanging net (19) is located in the finishing layer (17).
2. The prefabricated wall comprising a thermal insulation layer according to claim 1, characterized in that: The positioning rod (1) is provided with an external thread (8), and the tightening seat (2) is inserted into the positioning rod (1) and matches the external thread (8).
3. The prefabricated wall comprising a thermal insulation layer according to claim 1, characterized in that: A stripe pattern (9) is circumferentially arranged on the outer wall of the truncated cone-shaped tail end (5).
4. The prefabricated wall comprising a thermal insulation layer according to claim 1, characterized in that: A tangential groove (10) is provided at the top end of the annular groove (7) of the positioning rod (1).
5. The prefabricated wall comprising a thermal insulation layer according to claim 1, characterized in that: The staple comprises a cylindrical nail post (11), a barb (12) arranged on the side wall of the nail post (11), and a conical tip (13) arranged at the rear end of the nail post (11).
6. The prefabricated wall comprising a thermal insulation layer according to claim 1, characterized in that: The fixing plate (3) is provided with a pouring hole (14).
7. The prefabricated wall comprising a thermal insulation layer according to claim 1, characterized in that: The positioning rod (1) is made of threaded steel, and the fixing seat and the tightening seat (2) are both made of polyvinyl chloride material.
8. The prefabricated wall comprising a thermal insulation layer according to claim 1, characterized in that: The main wall (15) is a reinforced concrete wall.
9. The prefabricated wall comprising a thermal insulation layer according to claim 1, characterized in that: The thermal insulation layer (16) is a foamed polystyrene board or a phenolic foam board.