Lightweight flywheel

By designing a lightweight flywheel, using a combined structure of blades, bosses, mounting grooves, pole claws, steel magnets and counterweights, the problems of low ignition efficiency and high power consumption caused by excessive weight of the existing flywheel are solved, and the effects of weight reduction, efficiency improvement and cost reduction are achieved.

CN222668803UActive Publication Date: 2025-03-25ZHEJIANG FENGLONG TECH CO LTD
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Patent Information

Application Number
CN202421415230.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-25
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

Due to the heavy structural design of the existing flywheel, the engine's ignition efficiency is low, the power consumption is high, and the ignition success rate is reduced, and the crankshaft strength requirements and material cost are increased.

Method used

A lightweight flywheel is designed. By installing blades, bosses, mounting grooves, pole claws, steel magnets and counterweights on the flywheel body, the structural design is optimized, the weight is reduced, and the stable installation of the components is ensured through the positioning grooves and limiting grooves.

Benefits of technology

The 20 grams of flywheel weight is reduced, the ignition efficiency of the engine is improved, the power and power consumption required for ignition is reduced, the ignition success rate is increased, the torque requirements during start and stop are reduced, the strength requirements for the crankshaft are reduced, and the material cost of the crankshaft is reduced.

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Abstract

The utility model discloses a lightweight flywheel, and belongs to the field of flywheels. Comprising a flywheel body configured to be provided with a bearing hole penetrating in the axial direction of the central axis of the magnetic flywheel; the blades are constructed to extend in the axial direction of the central axis on the upper end face of the magnetic flywheel body; the boss is constructed to extend in the axial direction of the central axis on the upper end face of the magnetic flywheel body; the mounting groove is constructed to be at least partially concave inwards in the radial direction of the boss towards the direction of the central axis; the mounting groove comprises a first mounting groove and a second mounting groove, and the first mounting groove and the second mounting groove are symmetrically arranged; the bearing hole is provided with an annular groove, and the annular groove is constructed to be concave inwards in the diameter direction of the bearing hole; a groove is formed in the lower end face of the flywheel body, an arc-shaped groove is formed in the lower end face of the flywheel body, and reinforcing ribs are arranged on the lower end face of the flywheel body. The lightweight flywheel has the beneficial effect that the weight of the flywheel is reduced under the condition that balance is guaranteed.
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Description

Technical Field

[0001] The present application relates to the field of flywheels, and in particular to a lightweight flywheel. Background Art

[0002] The existing flywheel adopts the traditional structural design scheme, which is relatively heavy, and will affect the ignition efficiency of the engine. The power required for ignition is relatively large, which reduces the success rate of ignition. During operation, due to the relatively heavy weight of the flywheel, more energy is required to maintain the speed. The torque generated during starting and stopping will also be greater, and the strength requirements of the crankshaft will be higher, which increases the material cost of the crankshaft. Utility Model Content

[0003] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0004] In order to solve the technical problems mentioned in the above background technology section, some embodiments of the present application provide a lightweight flywheel, including:

[0005] The flywheel body is constructed to have a bearing hole penetrating in the axial direction of the center axis of the flywheel body;

[0006] The blades are configured to extend along the axial direction of the center axis of the flywheel body on the upper end surface of the flywheel body;

[0007] A boss is configured to extend on the upper end surface of the flywheel body in the axial direction of the center axis of the flywheel body;

[0008] The mounting groove is configured to be at least partially concave in the radial direction of the boss toward the direction along the central axis of the flywheel body;

[0009] The mounting groove comprises a first mounting groove and a second mounting groove, and the first mounting groove and the second mounting groove are symmetrically arranged;

[0010] An annular groove is provided on the upper end surface of the flywheel body, and the annular groove is constructed to be concave in the axial direction of the bearing hole;

[0011] A groove is provided on the lower end surface of the flywheel body, an arc groove is provided on the lower end surface of the flywheel body, and reinforcing ribs are provided on the lower end surface of the flywheel body.

[0012] Furthermore, the lightweight flywheel also includes:

[0013] There are two pole claws installed in the first installation groove;

[0014] A steel magnet is installed in the first installation slot and is located between the two pole claws;

[0015] The counterweight block is installed in the second installation groove.

[0016] Furthermore, the weight of the counterweight is consistent with the total weight of the pole claws and the steel magnets.

[0017] Furthermore, at least part of the bottom of the first installation groove is concave inward away from the blade in the direction of the central axis to form a positioning groove, and the steel magnet is partially installed in the positioning groove. A positioning plate is also provided on the flywheel body, and one end of the steel magnet abuts against the positioning plate.

[0018] Furthermore, a limiting groove is provided in the first installation groove, and a protrusion inserted into the limiting groove is provided on the pole claw.

[0019] Furthermore, an opening is provided in the first installation groove for facilitating installation of the pole claw.

[0020] Furthermore, a positioning piece is provided in the second installation groove, and the positioning piece is configured to extend in the second installation groove in the axial direction along the central axis, and a first through hole for inserting the positioning piece is provided on the configuration block.

[0021] Furthermore, a plurality of second through holes are formed on the boss.

[0022] Furthermore, a first disassembly hole and a second disassembly hole are provided on the flywheel body, and the first disassembly hole and the second disassembly hole are respectively disassembly holes penetrating in the axial direction of the central axis of the flywheel body; and internal threads are respectively provided inside the first disassembly hole and the second disassembly hole.

[0023] Furthermore, the first disassembly hole and the second disassembly hole are both circular holes and are symmetrically arranged, and the hole diameter of the first disassembly hole is the same as the hole diameter of the second disassembly hole.

[0024] The beneficial effects of the present application are: the weight is reduced by 20 grams compared with the flywheel of the prior art, the ignition efficiency of the engine is improved, the power required for ignition is reduced, the ignition success rate is increased, the power consumption during operation is also reduced, energy saving is achieved, the torque generated during starting and stopping is also reduced, the strength requirement for the crankshaft is reduced, and the material cost of the crankshaft is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.

[0026] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements.

[0027] Schematically, components and elements are not necessarily drawn to scale.

[0028] In the attached picture:

[0029] Figure 1 is an overall schematic diagram according to an embodiment of the present application;

[0030] Figure 2 is an overall schematic diagram according to an embodiment of the present application;

[0031] Figure 3 It is a structural schematic diagram of a part of the embodiment, mainly showing the pole claws, steel magnets and counterweights;

[0032] Figure 4 is a cross-sectional view of the embodiment.

[0033] Reference numerals:

[0034] 1. Flywheel body; 2. Pole claw; 3. Steel magnet; 4. Counterweight; 5. Bearing hole; 6. Annular groove; 7. Boss; 8. First blade; 9. Second blade; 10. First mounting groove; 11. Second mounting groove; 12. Positioning groove; 13. Positioning plate; 14. Limiting groove; 15. Protrusion; 16. Opening; 17. Positioning piece; 18. First through hole; 19. Groove; 20. Arc groove; 21. Reinforcement rib; 22. Second through hole; 23. First disassembly hole; 24. Second disassembly hole. DETAILED DESCRIPTION

[0035] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings,

[0036] However, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments described herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0037] It should also be noted that, for the convenience of description, only the parts related to the invention are shown in the drawings.

[0038] In case of conflict, the embodiments in the present disclosure and the features in the embodiments may be combined with each other.

[0039] It should be noted that the concepts of "first", "second", etc. mentioned in this disclosure are only used to refer to different devices, modules or units.

[0040] The distinction between the elements is not intended to limit the order or interdependency of the functions performed by these devices, modules or units.

[0041] It should be noted that the modifications of "one" and "multiple" mentioned in the present disclosure are illustrative rather than restrictive.

[0042] The skilled person should understand that unless otherwise clearly indicated in the context, it should be understood as “one or more.” The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0043] Reference Figure 1-4 The lightweight flywheel comprises a flywheel body 1, a pole claw 2, and a counterweight 4; the flywheel body 1 is constructed as

[0044] It has a bearing hole 5 that penetrates along the axial direction of the central axis of the flywheel body 1. The flywheel body 1 is provided with an annular groove 6, which is constructed to be concave along the axial direction of the bearing hole 5. The flywheel body 1 is provided with a plurality of blades, which extend along the axial direction of the central axis of the flywheel body 1. The flywheel body 1 is also provided with a boss 7, and there are two bosses 7, which are symmetrically arranged on the upper end surface of the flywheel body 1, and the two bosses 7 are connected to each other. The boss 7 is provided inside with a mounting groove for mounting the pole claw 2, the steel magnet 3 and the counterweight 4. The blades include a first blade 8 and a second blade 9, the first blade 8 is mounted on the flywheel body 1, and the second blade 9 is mounted on the boss 7. The height of the first blade 8 is greater than the height of the second blade 9. Through the arrangement of the boss 7, the first blade 8 and the second blade 9 are at the same height, which ensures the energy storage efficiency and cooling efficiency when the flywheel rotates, and makes the wind blown out from the flywheel more uniform.

[0045] The mounting groove includes a first mounting groove 10 and a second mounting groove 11 , and the first mounting groove 10 and the second mounting groove 11 are symmetrically arranged.

[0046] The pole claw 2 and the steel magnet 3 are installed in the first installation slot 10, and the counterweight 4 is installed in the second installation slot 11. There are two pole claws 2, which are tightly matched at both ends of the steel magnet 3. Among them, the weight of the counterweight 4 is equal to that of the pole claw 2 and the steel magnet 3.

[0047] The total weight of the flywheel is consistent. The counterweight block 4 is set to keep the flywheel balanced at both ends, so that it is more stable when in use. The bottom of the first installation groove 10 is at least partially concave away from the blade in the direction of the central axis to form a positioning groove 12, and the steel magnet 3 part

[0048] Installed in the positioning groove 12, the flywheel body 1 is also provided with a positioning plate 13, and one end of the steel magnet 3 abuts against the positioning plate 13. The positioning groove 12 can position the steel magnet 3 in the radial and circumferential directions of the flywheel, so that the flywheel

[0049] The steel magnet 3 can remain stable during rotation and will not be misaligned in the first mounting groove 10 to affect the operation of the flywheel. A limiting groove 14 is also provided in the first mounting groove 10, and a protrusion 15 is provided on the pole claw 2 to be inserted into the limiting groove 14.

[0050] The pole claw 2 is positioned.

[0051] The first mounting groove 10 is also provided with an opening 16, through which the pole claw 2 is partially exposed to the outside of the flywheel body 1.

[0052] The opening 16 facilitates the installation of the pole claw 2 .

[0053] A positioning member 17 is provided in the second installation groove 11. The positioning member 17 is configured to be located along the central axis of the second installation groove 11.

[0054] Extending in the axial direction, the counterweight block 4 is provided with a first through hole 18 for inserting the positioning member 17 .

[0055] The lower end surface of the flywheel body 1 is provided with a groove 19 to reduce the weight of the flywheel and the energy required to rotate the flywheel.

[0056] Energy saving.

[0057] The lower end surface of the flywheel body 1 is provided with an arc groove 20. By providing the arc groove 20, the wall thickness of the flywheel can be reduced.

[0058] The wall thickness can be controlled at 2mm, thus meeting the strength requirements of the flywheel and reducing the weight.

[0059] A reinforcing rib 21 is provided on the lower end surface of the flywheel body 1. This ensures the strength of the connection between the flywheel and the motor shaft and improves the use of the flywheel.

[0060] Use life.

[0061] The boss 7 is provided with a plurality of second through holes 22. Through the second through holes 22, the airflow is caused to flow when the flywheel rotates.

[0062] The gas passes through the second through hole 22 to increase the gas flowability of the flywheel, which reduces noise and absorbs the vibration on the flywheel, thereby reducing the impact of the vibration on the flywheel.

[0063] The flywheel body 1 is provided with a first disassembly hole 23 and a second disassembly hole 24.

[0064] The first and second disassembly holes 23 and 24 are respectively disassembly holes penetrating in the axial direction of the central axis of the flywheel body 1; the first disassembly hole 23 and the second disassembly hole 24 are respectively provided with internal threads. Through the provision of the first and second disassembly holes 23 and 24, the magnetic flywheel can be ejected from the crankshaft by screwing in the screws; thereby simplifying the process of disassembling the magnetic flywheel installed on the crankshaft, greatly reducing the difficulty of disassembly.

[0065] The first disassembly hole 23 and the second disassembly hole 24 are both circular holes and are symmetrically arranged.

[0066] The apertures of the unloading holes 24 are of the same size.

[0067] The above description is only an illustration of some preferred embodiments of the present disclosure and the technical principles used.

[0068] It should be understood that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combination of the above technical features, but also includes other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above invention concept. For example, the above features are replaced with (but not limited to) technical features with similar functions disclosed in the embodiments of the present disclosure.

Claims

1. A lightweight flywheel, comprising: The flywheel body is constructed to have a bearing hole penetrating in the axial direction of the center axis of the flywheel body; The blades are configured to extend along the axial direction of the center axis of the flywheel body on the upper end surface of the flywheel body; A boss is configured to extend along the axial direction of the center axis of the flywheel body on the upper end surface of the flywheel body; The mounting groove is configured to be at least partially concave in the radial direction of the boss toward the direction along the central axis of the flywheel body; Features: The mounting groove comprises a first mounting groove and a second mounting groove, and the first mounting groove and the second mounting groove are symmetrically arranged; The upper end surface of the flywheel body is provided with an annular groove, which is configured to be concave in the axial direction of the bearing hole; The lower end surface of the flywheel body is provided with a groove, the lower end surface of the flywheel body is provided with an arc groove, and the lower end surface of the flywheel body is provided with a reinforcing rib.

2. The lightweight flywheel according to claim 1, characterized in that: The lightweight flywheel also includes: Two pole claws installed in the first installation groove; A steel magnet is installed in the first installation slot and is located between the two pole claws; The counterweight block is installed in the second installation groove.

3. The lightweight flywheel according to claim 2, characterized in that: The weight of the counterweight block is consistent with the total weight of the pole claw and the steel magnet.

4. The lightweight flywheel according to claim 2, characterized in that: At least part of the bottom of the first installation groove is concave inward away from the blade in the direction of the central axis to form a positioning groove, and the steel magnet is partially installed in the positioning groove. A positioning plate is also provided on the flywheel body, and one end of the steel magnet abuts against the positioning plate.

5. The lightweight flywheel according to claim 2, characterized in that: A limiting groove is also provided in the first installation groove, and a protrusion inserted into the limiting groove is provided on the pole claw.

6. The lightweight flywheel according to claim 2, characterized in that: The first installation groove is also provided with an opening for facilitating installation of the pole claw.

7. The lightweight flywheel according to claim 2, characterized in that: A positioning piece is provided in the second installation groove, and the positioning piece is configured to extend in the axial direction of the central axis in the second installation groove, and a first through hole for inserting the positioning piece is provided in the counterweight block.

8. The lightweight flywheel according to claim 1, characterized in that: The boss is provided with a plurality of second through holes.

9. The lightweight flywheel according to claim 1, characterized in that: The flywheel body is provided with a first disassembly hole and a second disassembly hole, wherein the first disassembly hole and the second disassembly hole are respectively disassembly holes penetrating in the axial direction of the central axis of the flywheel body; and the first disassembly hole and the second disassembly hole are respectively provided with internal threads.

10. The lightweight flywheel according to claim 9, characterized in that: The first disassembly hole and the second disassembly hole are both circular holes and are symmetrically arranged. The aperture of the first disassembly hole is the same as the aperture of the second disassembly hole.