Stop valve with leakage warning function
By designing leakage warning, filtration and cleaning mechanisms in the shut-off valve, the existing shut-off valves have solved the problems in leakage, blockage and dust erosion, achieving higher safety and equipment reliability.
Patent Information
- Application Number
- CN202421543647.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The existing shut-off valve cannot alarm when fluid leakage, resulting in increasingly serious leakage and poses a safety risk; at the same time, the lack of a filtration system will cause blockage, and the threaded design of the valve stem is susceptible to dust erosion.
A shut-off valve with leakage warning function is designed, including a leakage warning mechanism, a filter mechanism and a cleaning mechanism. The leakage warning mechanism realizes leakage alarm through humidity sensors and warning lights; the filter mechanism uses filter mesh and snap structure to prevent impurities from being blocked; the cleaning mechanism cleans the valve stem with a cleaning brush and protective cover.
It realizes timely alarms in the event of leakage, ensuring personnel safety; prevents blockage through the filtering mechanism, ensuring the normal operation of the shut-off valve; the cleaning mechanism effectively prevents dust erosion and extends the service life of the equipment.
Smart Images

Figure CN222669127U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stop valves, in particular to a stop valve with a leakage alarm function. Background Art
[0002] The stop valve is a pipeline control device that is mainly used to cut off or connect the flow of fluid. The stop valve is widely used in industrial control systems to control the flow of various types of fluids such as air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media. There are many kinds of stop valves currently available on the market, but there are still some disadvantages;
[0003] For example, in actual use, when the fluid flows inside a general stop valve, if there is a fluid leakage and no alarm occurs, the fluid will leak more and more, and it cannot be repaired in time, which will lead to the safety risk of scalding of personnel and even threaten life safety. At the same time, there is no filtration system inside the general stop valve. If the fluid contains large particles and circulates inside the stop valve for a long time, it will cause the stop valve to be blocked. In addition, the valve stem of the general stop valve is threaded, and it is exposed to dust for a long time. Therefore, we propose a stop valve with a leakage alarm function to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a stop valve with a leakage alarm function to solve the problem of the current stop valve proposed in the above background technology that when the fluid flows inside the stop valve, if the fluid leaks, no alarm can be given, the fluid will leak more and more, and it cannot be repaired in time, which will lead to the safety risk of scalding of personnel and even threaten life safety. At the same time, if there is no filtering system inside the general stop valve, if the fluid contains impurities and particles and circulates inside the stop valve for a long time, it will cause the stop valve to be blocked. In addition, the valve stem of the general stop valve is threaded, which is exposed to dust for a long time. Problems such as erosion.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a stop valve with a leakage warning function, comprising:
[0006] A stop valve body, with pipelines connected to both sides of the lower side of the stop valve body;
[0007] Also includes:
[0008] A valve stem, wherein cleaning mechanisms are symmetrically arranged on the left and right sides of the valve stem, wherein the cleaning mechanisms include a cleaning brush, a fixing block and a protective cover, the valve stem is rotatably mounted on the middle part of the stop valve body, and the cleaning brushes are tightly fitted on the left and right sides of the valve stem, and the bottom of the cleaning brushes is clamped inside the fixing block;
[0009] A filter mechanism is arranged on the left and right sides of the lower interior of the stop valve body, wherein the filter mechanism includes a filter screen, a buckle, a spring, a hose and a block. A filter screen is arranged on the left and right sides of the lower interior of the stop valve body, and the lower side of the filter screen is engaged with the interior of the stop valve body, and buckles are symmetrically fixed on the left and right sides of the upper side of the filter screen.
[0010] Preferably, a handle is fixedly mounted above the valve stem, and a valve plate is provided below the valve stem, and the valve plate is located below the interior of the stop valve body.
[0011] Preferably, the fixing block is fixedly mounted on the left and right sides of the upper inner portion of the stop valve body, and a protective cover is mounted above the fixing block, and the protective cover is mounted above and outside the cleaning brush.
[0012] Preferably, a spring is provided inside the buckle, and the hose is installed outside the spring, and the hose is also located inside the buckle.
[0013] Preferably, the buckle is engaged with the inside of the clamping block, and the clamping block is installed inside the stop valve body.
[0014] Preferably, a mounting plate is fixedly mounted symmetrically on the lower outer side of the stop valve body, a humidity sensor is threadedly connected to the top of the mounting plate, and a warning light is mounted above the humidity sensor.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: the stop valve with leakage warning function is provided with a leakage warning mechanism. Once the stop valve leaks, an alarm will be given, and the operator can immediately repair it, thereby ensuring the safety of the personnel. At the same time, a filtering mechanism is provided to filter impurities in the fluid so that it will not affect the normal operation of the stop valve. In addition, a cleaning mechanism is provided, and cleaning brushes are provided on the left and right sides of the valve stem. When the valve stem rotates, the valve stem can be cleaned;
[0016] 1. A valve stem, a cleaning brush, a fixed block and a protective cover are provided. The valve stem is installed through the middle part of the stop valve body. The upper part of the valve stem is exposed to the air for a long time, and dust will adhere to it, which will affect the normal use of the equipment. That is, cleaning brushes are symmetrically provided on the left and right sides above the valve stem. The cleaning brushes are tightly fitted to the valve stem. The outer side of the cleaning brush is protected by a protective cover. The lower part of the cleaning brush is engaged with the inside of the fixed block. The fixed block is fixedly installed on the stop valve body. When the cleaning brush needs to be used to clean the dust outside the valve stem, the protective cover is first removed from the outer side of the cleaning brush. The protective cover is connected to the stop valve body by bolts on the front and back and fixed on the outer side of the cleaning brush. The protective cover can be removed from the front and back of the cleaning brush by unscrewing the bolts. A handle is connected to the upper part of the valve stem. When the handle is turned, the valve stem will move up and down with the rotation of the handle, that is, the cleaning brush can clean the outer side of the valve stem.
[0017] 2. A filter screen, a buckle, a spring and a hose are provided. The filter screens are provided on the left and right sides of the lower interior of the stop valve body. The filter screen can filter impurities in the fluid so that it will not affect the normal operation of the stop valve body. At the same time, the lower part of the filter screen is engaged with the stop valve body. In addition, buckles are provided symmetrically on the upper part of the filter screen. The spring and the hose are connected inside the buckle. A groove is provided inside the stop valve body. A card block is provided in the groove. The buckle is manually pinched and moved inward. The spring and the hose will shrink. The buckle is placed in the groove provided in the stop valve body. The buckle is aligned with the position of the card block. The pinched buckle is released. The buckle will move outward. The spring and the hose will rebound. Then the buckle will be firmly stuck inside the card block.
[0018] 3. A stop valve body, a mounting plate, a humidity sensor and a warning light are provided. The mounting plate is symmetrically arranged on the outer side of the stop valve body. The mounting plate is close to the pipe openings that need to be connected at the left and right ends of the stop valve body. The humidity sensor is threadedly connected to the mounting plate. The humidity sensor is an instrument for monitoring the ambient humidity. A warning light is placed above the humidity sensor. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0020] Figure 2 It is a right side cross-sectional structural schematic diagram of the utility model;
[0021] Figure 3 This is a schematic diagram of the side cross-sectional structure of the stop valve body, buckle and spring connection of the utility model;
[0022] Figure 4 For this utility model Figure 3 The enlarged structural diagram at A in the middle;
[0023] In the figure: 1. stop valve body; 2. valve stem; 3. handle; 4. cleaning brush; 5. fixing block; 6. protective cover; 7. valve plate; 8. filter screen; 9. buckle; 10. spring; 11. hose; 12. clamping block; 13. mounting plate; 14. humidity sensor; 15. warning light. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-4 The utility model provides a technical solution: a stop valve with a leakage warning function, comprising: a stop valve body 1, a valve stem 2, a handle 3, a cleaning brush 4, a fixing block 5, a protective cover 6, a valve plate 7, a filter screen 8, a buckle 9, a spring 10, a hose 11, a block 12, a mounting plate 13, a humidity sensor 14 and a warning light 15;
[0026] like Figure 1 and Figure 2 As shown in the figure, a valve stem 2 is installed through the middle of the stop valve body 1, and a handle 3 is installed below the valve stem 2. The upper part of the valve stem 2 is exposed to the air for a long time, and dust will be attached. If it is not cleaned in time, it will affect the normal use of the equipment. That is, cleaning brushes 4 are symmetrically arranged on the left and right sides above the valve stem 2. The cleaning brush 4 is tightly fitted with the outer side of the valve stem 2. The outer side of the cleaning brush 4 is protected by a protective cover 6. The lower part of the cleaning brush 4 is engaged with the inside of the fixing block 5. The fixing block 5 is fixedly installed on the stop valve body 1. When the cleaning brush 4 is needed When cleaning the dust outside the valve stem 2, first remove the protective cover 6 from the outside of the cleaning brush 4. The protective cover 6 is connected to the stop valve body 1 by bolts on the front and back and fixed on the outside of the cleaning brush 4. Unscrewing the bolts, the protective cover 6 can be removed from the front and back of the cleaning brush 4. The protective cover 6 is protected on the outside of the cleaning brush 4 to prevent dust from being attached when the cleaning brush 4 is not in use. In addition, the handle 3 is connected to the top of the valve stem 2. When the handle 3 is turned, the valve stem 2 will move up and down with the rotation of the handle 3, that is, the cleaning brush 4 can clean the outside of the valve stem 2;
[0027] like Figure 1 , Figure 3 and Figure 4As shown in, filter screens 8 are arranged on the left and right sides of the lower interior of the stop valve body 1. The filter screen 8 can filter impurities in the fluid flowing in the stop valve body 1 so that it will not affect the normal operation of the stop valve body 1. At the same time, the lower part of the filter screen 8 is engaged in the stop valve body 1. In addition, buckles 9 are symmetrically arranged on the upper part of the filter screen 8. The inside of the buckle 9 is connected with a spring 10 and a hose 11. The hose 11 is located on the outside of the spring 10 to protect the spring 10. A groove is provided inside the stop valve body 1, and a block 12 is provided in the groove. The buckle 9 is manually pinched and moved to the inside of the stop valve body 1. The spring 10 and the hose 11 will shrink. The buckle 9 is placed in the groove provided in the stop valve body 1. The buckle 9 is horizontally aligned with the position of the block 12. Then the pinched buckle 9 is released. The buckle 9 will move outward, and the spring 10 and the hose 11 will rebound. Then the buckle 9 will be firmly stuck in the inside of the block 12, that is, the filter screen 8 is easy to install and also easy to disassemble and clean.
[0028] like Figure 1 As shown in the figure, a mounting plate 13 is symmetrically arranged on the outer side of the stop valve body 1, and the mounting plate 13 is close to the pipe openings that need to be connected at the left and right ends of the bottom of the stop valve body 1. A humidity sensor 14 is threadedly connected to the mounting plate 13. The humidity sensor 14 is an instrument for monitoring the ambient humidity. The upper and lower limit thresholds of the humidity alarm can be set according to actual needs. When the humidity sensor 14 detects that there is leakage of fluid outside the stop valve body 1, once the humidity exceeds the threshold, an alarm will be issued. A warning light 15 is also placed above the humidity sensor 14. The warning light 15 is connected to the system through a circuit. When the humidity sensor 14 issues an alarm, the warning light 15 will turn on and light up. At this time, the operator can immediately repair the stop valve body 1 to ensure the safety of personnel.
[0029] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A stop valve with leakage warning function, comprising: A stop valve body (1), with pipelines connected to both sides of the lower side of the stop valve body (1); It is characterized by further comprising: A valve stem (2), wherein cleaning mechanisms are symmetrically arranged on the left and right sides of the valve stem (2), wherein the cleaning mechanisms include a cleaning brush (4), a fixing block (5) and a protective cover (6), the valve stem (2) is rotatably mounted on the middle part of the stop valve body (1), and the cleaning brushes (4) are tightly fitted on the left and right sides of the valve stem (2), and the bottom of the cleaning brush (4) is clamped inside the fixing block (5); Filter mechanisms are arranged on the left and right sides of the lower interior of the stop valve body (1), wherein the filter mechanisms comprise a filter screen (8), a buckle (9), a spring (10), a hose (11) and a clamping block (12); filter screens (8) are arranged on the left and right sides of the lower interior of the stop valve body (1), and the lower side of the filter screen (8) is clamped in the interior of the stop valve body (1), and buckles (9) are symmetrically fixedly installed on the left and right sides of the upper side of the filter screen (8).
2. A stop valve with leakage warning function according to claim 1, characterized in that: A handle (3) is fixedly mounted above the valve stem (2), and a valve plate (7) is arranged below the valve stem (2), and the valve plate (7) is located at the lower part of the interior of the stop valve body (1).
3. The stop valve with leakage warning function according to claim 1, characterized in that: The fixing block (5) is fixedly mounted on the left and right sides of the upper interior of the stop valve body (1), and a protective cover (6) is mounted above the fixing block (5), and the protective cover (6) is mounted on the upper outer side of the cleaning brush (4).
4. The stop valve with leakage warning function according to claim 1, characterized in that: A spring (10) is arranged inside the buckle (9), and a hose (11) is installed outside the spring (10), and the hose (11) is also located inside the buckle (9).
5. The stop valve with leakage warning function according to claim 4, characterized in that: The buckle (9) is engaged with the interior of the clamping block (12), and the clamping block (12) is installed inside the stop valve body (1).
6. A stop valve with leakage warning function according to claim 5, characterized in that: A mounting plate (13) is fixedly mounted symmetrically on the lower outer side of the stop valve body (1), a humidity sensor (14) is threadedly connected to the top of the mounting plate (13), and a warning light (15) is mounted above the humidity sensor (14).