Plate type butt welding flange

By designing plate butt welding flanges and using structures such as insert rings and positioning bolts, the problem of poor connections caused by deviation during welding is solved, and the firm connection between the flange and the pipeline is achieved, avoiding the problems of desoldering and air leakage.

CN222669260UActive Publication Date: 2025-03-25ZHEJIANG HONGCHI FLUID EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421567840.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-03-25
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing flat welding flanges are prone to poor connection due to deviation during welding, and the welding position is small in connection with the flange, which is prone to desoldering and air leakage.

Method used

A plate butt welding flange is designed, adopting structures such as insert rings, positioning bolts, insert gaskets, sealing grooves and welding grooves. Through multi-point welding and sealing design, the connection between the flange and the pipeline is enhanced.

Benefits of technology

It improves the connection between the flange and the pipeline, adds welding points, and avoids the problems of welding points failure and air leakage after long-term use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plate-type welding neck flange which comprises a flange structure, the flange structure comprises a connecting ring, one side of the connecting ring is provided with an integrally-formed embedded ring, the outer wall of the embedded ring is provided with four positioning bolts penetrating through the embedded ring, one side of the embedded ring is provided with an embedded gasket, and the embedded gasket is provided with a plurality of positioning bolts penetrating through the embedded ring. A sealing groove is formed in one side of the connecting ring, a sealing gasket is arranged in the sealing groove, a pipeline is arranged on one side of the flange structure, a plurality of welding grooves are formed in the inner wall of the embedded ring, and a flange matched with the flange structure is arranged on the other side of the flange structure. The flange is provided with a matching ring matched with the sealing groove in size and shape, and through the arrangement of the device, the connection firmness between the flat welding flange and the pipeline can be further improved, the number of welding points between the flange and the pipeline is increased, the reason that the welding points are invalid after the flange and the pipeline are used for a long time is avoided, and the service life of the flange and the pipeline is prolonged. And the problems of air leakage, water leakage and the like of welding spots are avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of flange rings, and more specifically to a plate-type butt-welding flange. Background Art

[0002] A plate flange is a flange that is connected to a container or pipe by a fillet weld. It is a flange that is fixed by the contact gap at the welding connection position when the flange is connected to the pipe. Flat welding flanges have the advantages of low cost, simple structure, and less material, and are widely used in connections between pipes.

[0003] During the welding process of the existing flat welding flange, the flange needs to be put on the pipe first and then welded at the connection position. Since the flange and the pipe are not fixed in advance, if there is a slight offset during welding, the flange will not be able to be connected to the matching flange after welding. In addition, only corner welding is used, and the connection area between the welding position and the method is not very large. In the subsequent long-term use, the problem of desoldering is prone to occur.

[0004] Therefore, it is necessary to provide a plate-type butt-welding flange to solve the above problems. Utility Model Content

[0005] Based on the above problems existing in the prior art, the purpose of the embodiments of the present application is to provide a plate-type butt-welding flange.

[0006] The technical solution adopted by the present application to solve its technical problems is: a plate-type butt-welding flange, including a flange structure, the flange structure including a connecting ring, one side of the connecting ring is provided with an integrally formed embedded ring, the outer wall of the embedded ring is provided with four positioning bolts passing through the embedded ring, one side of the embedded ring is provided with an embedded gasket, one side of the connecting ring is provided with a sealing groove, and a sealing gasket is provided inside the sealing groove.

[0007] Furthermore, a pipeline is arranged on one side of the flange structure, and a plurality of welding grooves are opened on the inner wall of the embedded ring.

[0008] Furthermore, a flange matching with the flange structure is arranged on the other side of the flange structure, and a matching ring matching with the size and shape of the sealing groove is arranged on the flange.

[0009] Furthermore, the embedded gasket fits the outer wall of the pipeline.

[0010] The outer wall of the connecting ring is provided with a plurality of through holes, and matching bolts for connection are arranged in the through holes.

[0011] Furthermore, the diameter of the pipe is adapted to the inner circular diameter of the embedded ring.

[0012] The beneficial effects of this utility model are:

[0013] The utility model, by providing the device, can further improve the connection firmness between the flat welding flange and the pipeline, increase the welding points between the flange and the pipeline, avoid the cause of welding point failure after the flange and the pipeline are used for a long time, and avoid the problems of air leakage, water leakage at the welding points. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings constituting part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0015] Figure 1 It is a structural schematic diagram of a plate-type butt-welding flange device of the utility model;

[0016] Figure 2 It is a schematic diagram of the matching flange of the utility model;

[0017] Figure 3 It is a cross-sectional schematic diagram of the utility model;

[0018] In the figure: 1. Flange structure; 2. Pipeline;

[0019] 101. Connecting ring; 102. Sealing groove; 103. Sealing gasket; 104. Embedded ring; 105. Embedded gasket; 106. Welding groove; 107. Positioning bolt; 108. Matching ring. DETAILED DESCRIPTION

[0020] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0021] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0022] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0023] like Figure 1-3As shown, the present application provides a plate-type butt-welding flange, including a flange structure 1, the flange structure 1 includes a connecting ring 101, one side of the connecting ring 101 is provided with an integrally formed embedded ring 104, the outer wall of the embedded ring 104 is provided with four positioning bolts 107 penetrating the embedded ring 104, one side of the embedded ring 104 is provided with an embedded gasket 105, one side of the connecting ring 101 is provided with a sealing groove 102, and a sealing gasket 103 is provided inside the sealing groove 102.

[0024] A pipeline 2 is arranged on one side of the flange structure 1 , and a plurality of welding grooves 106 are formed on the inner wall of the embedded ring 104 .

[0025] A flange matching the flange structure 1 is disposed on the other side of the flange structure 1 , and a matching ring 108 matching the size and shape of the sealing groove 102 is disposed on the flange.

[0026] The embedded gasket 105 is in contact with the outer wall of the pipe 2 .

[0027] The outer wall of the connecting ring 101 is provided with a plurality of through holes, and matching bolts for connection are arranged in the through holes.

[0028] The diameter of the pipe 2 matches the inner circular diameter of the embedded ring 104 .

[0029] The middle part of the embedded ring 104 and the base of the connecting ring 101 are both provided with flow openings with the same diameter.

[0030] Working principle:

[0031] Before using the device, first check the various components of the device to ensure that the various components of the device cooperate properly and ensure that the device can work normally.

[0032] When the device needs to be used, first, its flange is matched with the pipeline so that the pipeline wall of the pipeline 2 contacts the embedded gasket 105. The user pushes the flange structure 1 so that the flange structure 1 is in full contact with the pipeline 2. The user locks the four positioning bolts 107 so that the positioning bolts 107 lock the pipeline. When it is locked, when the user needs to weld, the user first welds the device through a plurality of welding grooves 106 so that the embedded ring 104 and the pipeline 2 are connected first. When the welding grooves 106 are all welded and there is no gap between the sealing groove 102 and the pipeline 2, the user performs fillet welding along one side of the embedded ring 104 and the outer wall of the sealing groove 102 so that the device is connected to the pipeline 2 again. When it is welded, the user can weld the four positioning bolts 107 to the embedded ring 104 again to achieve triple welding positioning.

[0033] When the two flange structures 1 are spliced, the mating ring 108 of one connecting ring 101 is matched with the sealing groove 102 opened on the other connecting ring 101, and the two flange structures 1 are locked by the mating bolts connected externally, and the mating ring 108 squeezes the sealing gasket 103 to achieve sealing.

[0034] By providing this device, the connection firmness between the flat-welded flange and the pipeline can be further improved, the welding points between the flange and the pipeline can be increased, the failure of the welding points after long-term use of the flange and the pipeline can be avoided, and the problems of air leakage and water leakage at the welding points can be avoided.

[0035] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0036] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0037] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0038] The above description is only the preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

[0039] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A plate-type butt-welding flange, comprising a flange structure (1), characterized in that: The flange structure (1) comprises a connecting ring (101), one side of the connecting ring (101) is provided with an integrally formed embedded ring (104), the outer wall of the embedded ring (104) is provided with four positioning bolts (107) penetrating the embedded ring (104), one side of the embedded ring (104) is provided with an embedded gasket (105), one side of the connecting ring (101) is provided with a sealing groove (102), and a sealing gasket (103) is provided inside the sealing groove (102).

2. A plate-type butt-welding flange according to claim 1, characterized in that: A pipeline (2) is provided on one side of the flange structure (1), and a plurality of welding grooves (106) are provided on the inner wall of the embedded ring (104).

3. A plate-type butt-welding flange according to claim 1, characterized in that: A flange matching the flange structure (1) is provided on the other side of the flange structure (1), and a matching ring (108) matching the size and shape of the sealing groove (102) is provided on the flange.

4. A plate-type butt-welding flange according to claim 1, characterized in that: The embedded gasket (105) is fitted with the outer wall of the pipeline (2).

5. A plate-type butt-welding flange according to claim 2, characterized in that: The outer wall of the connecting ring (101) is provided with a plurality of through holes, and matching bolts for connection are arranged in the through holes.

6. A plate-type butt-welding flange according to claim 2, characterized in that: The diameter of the pipe (2) is compatible with the inner circular diameter of the embedded ring (104).

7. A plate-type butt-welding flange according to claim 2, characterized in that: The middle portion of the embedded ring (104) and the base portion of the connecting ring (101) are both provided with flow openings with a uniform diameter.