Industrial silicon discharging robot

By designing a combination of protective box, seal box, dust collecting box and vacuum suction tube in an industrial silicon-based discharge robot, the problem of blockage at the connection between the drive shaft and the walking base caused by dust is solved, and the efficiency of the robot is improved.

CN222670692UActive Publication Date: 2025-03-25XINJIANG WEST HESHENG SILICON MATERIAL CO LTD
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Patent Information

Application Number
CN202420804420.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-03-25
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

When existing industrial silicon-based robots perform eye opening and other operations, dust can easily cause the connection between the driver shaft and the walking base to be blocked, resulting in difficulty in rotating the gear and the walking base to be moved, and reduce the movement efficiency and working efficiency of the working arm.

Method used

An industrial silicon-based boilered robot including a protective box, a sealing box, a dust collection box and a vacuum tube is designed. The protective box reduces dust into the connection of the drive motor drive shaft and the walking base through the protection box. The sealing box is sealed. The fan drives the dust into the dust collection box. The dust is blocked and collected through the filter and the collection box to ensure that the connection between the drive motor drive shaft and the walking base is always clean.

Benefits of technology

It effectively avoids dust clogging, improves the rotation and movement efficiency of the driver shaft and the walking base, and improves the movement efficiency and working efficiency of the drill rod working arm or eyeblocking work arm.

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Abstract

The utility model relates to the technical field of industrial silicon discharging, in particular to an industrial silicon discharging robot which comprises a walking base, a driving motor fixedly arranged in the walking base, a gear fixedly arranged at the bottom end of a transmission shaft of the driving motor, a protection box fixedly arranged at the bottom end of the walking base, and a dust collection box fixedly arranged in the protection box. A sealing box is fixedly arranged at the bottom end of the walking base, the bottom end of the sealing box is attached to the side face of a transmission shaft of the driving motor, a dust suction pipe is fixedly arranged on the side face of the sealing box, a fixing frame is fixedly arranged in the dust collecting box, a filter screen is fixedly arranged in the fixing frame, and an in-out groove is formed in the side face of the dust collecting box. The device has the beneficial effects that the device is convenient for sealing the joint of the transmission shaft of the driving motor and the walking base, and dust is prevented from blocking the joint of the transmission shaft of the driving motor and the walking base, so that the efficiency of hole burning, hole opening, hole pulling, hole blocking and other operations of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial silicon furnace discharging, in particular to an industrial silicon furnace discharging robot. Background Art

[0002] Industrial silicon is a product smelted from silica and carbonaceous reducing agents in an electric arc furnace. During smelting in an electric arc furnace, it is necessary to manually perform operations such as burning, opening, pulling, and blocking the furnace eye of the electric arc furnace to facilitate timely detection of problems in the furnace and avoid accidents.

[0003] The patent specification with the announcement number CN217751410U discloses a furnace discharging robot for the industrial silicon field, including a circular track, the circular track is arranged around the ore-forming furnace, and a plurality of walking bases are arranged on the circular track, and the plurality of walking bases can move on the circular track, the walking base can be used to carry the drill rod working arm or the eye plugging working arm, and at least one drill rod working arm and the eye plugging working arm are arranged, and the upper surface of the walking base is connected with an angle adjustment frame through a turntable bearing, that is, the angle adjustment frame can rotate relative to the walking base, the drill rod working arm or the eye plugging working arm can be arranged on the angle adjustment frame, and the angle of the drill rod working arm or the eye plugging working arm in the vertical plane direction can be adjusted. It can complete the operations of burning eyes, opening eyes, pulling eyes and plugging eyes, and according to different divisions of labor, they do not affect each other, and the walking base has both adjustment functions, and the working arm has a larger coverage when in use.

[0004] However, in the implementation of relevant technologies, it was found that the above-mentioned furnace-out robot used in the field of industrial silicon has the following problems: the device drives the gears to rotate through the driver shaft, thereby driving the walking base to move. During smelting, the electric arc furnace will generate a large amount of dust. When operations such as opening eyes are performed, a large amount of dust will overflow. When the dust is blown to the driver shaft, it is easy to cause blockage at the connection between the driver shaft and the walking base, resulting in difficulty in rotating the driver shaft, thereby causing difficulty in rotating the gears, making it difficult for the walking base to move, reducing the movement efficiency of the drill rod working arm or the eye-plugging working arm, thereby reducing the efficiency of the device's operations such as burning eyes, opening eyes, pulling eyes and plugging eyes. In view of this, an industrial silicon furnace-out robot is provided to overcome the above-mentioned defects. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes an industrial silicon furnace taking-out robot.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an industrial silicon furnace discharging robot comprises a walking base, a driving motor is fixedly provided inside the walking base, a gear is fixedly provided at the bottom end of the driving motor transmission shaft, a protective box is fixedly provided at the bottom end of the walking base, a dust collecting box is fixedly provided inside the protective box, a sealing box is fixedly provided at the bottom end of the walking base, the bottom end of the sealing box is fitted with the side of the driving motor transmission shaft, a dust suction pipe is fixedly provided on the side of the sealing box, a fixing frame is fixedly provided inside the dust collecting box, a filter is fixedly provided inside the fixing frame, an inlet and outlet groove is opened on the side of the dust collecting box, a collecting box is provided inside the inlet and outlet groove, a fan is fixedly provided on one side of the dust collecting box, an exhaust pipe is fixedly provided on one side of the dust collecting box, and one end of the exhaust pipe is fixedly connected to the inside of the sealing box.

[0007] As a further description of the above technical solution: a slide rail is provided on one side of the walking base, and a plurality of tooth grooves corresponding to the gears are opened on one side of the slide rail, so that the slide rail is convenient for limiting the walking base.

[0008] As a further description of the above technical solution: one end of the dust suction pipe is fixedly connected to the other side of the dust collecting box, one side of the protective box is fixedly connected to the side of the exhaust pipe, and the side of the exhaust pipe is fixedly connected to the inside of the dust collecting box, and the dust suction pipe facilitates the discharge of dust in the sealing box into the dust collecting box.

[0009] As a further description of the above technical solution: a motor is fixedly provided on the side of the dust collecting box, and the side of the motor transmission shaft is rotatably connected to the side of the dust collecting box, so that the motor can drive the reciprocating screw rod to rotate.

[0010] As a further description of the above technical solution: a reciprocating screw is fixedly provided at one end of the motor drive shaft, one end of the reciprocating screw is rotatably connected to the inside of the dust collecting box, and the reciprocating screw is convenient for driving the threaded seat to reciprocate.

[0011] As a further description of the above technical solution: the side surface of the reciprocating screw is threadedly connected to a threaded seat, one side of the threaded seat is fixed with a brush, one side of the brush is in contact with one side of the filter screen, and the brush is convenient for brushing away dust on the surface of the filter screen.

[0012] As a further description of the above technical solution: a connecting rod is fixedly provided inside the dust collecting box, and the side surface of the connecting rod is slidably connected to the inside of the threaded seat, so that the connecting rod is convenient for improving the stability of the threaded seat when it moves.

[0013] As a further description of the above technical solution: two first bellows are provided on the side of the reciprocating screw, one side of the two first bellows are fixedly connected to the inside of the dust collecting box, and the other side of the two first bellows are fixedly connected to the side of the threaded seat; two second bellows are provided on the side of the connecting rod, one side of the two second bellows are fixedly connected to the inside of the dust collecting box, and the other side of the two second bellows are fixedly connected to the side of the threaded seat; the first bellows prevents dust from entering the connection between the reciprocating screw and the threaded seat, and the second bellows prevents dust from entering the connection between the connecting rod and the threaded seat.

[0014] The utility model has the following beneficial effects:

[0015] The industrial silicon furnace discharging robot designed by the utility model reduces the dust entering the connection between the driving motor transmission shaft and the walking base through the protective box through the design coordination, seals the connection between the driving motor transmission shaft and the walking base through the sealing box, and the fan generates suction, so that the dust entering the sealing box is sucked into the dust collecting box, and the dust is blocked by the filter net, so that the dust falls into the collection box, and the filtered gas returns to the sealing box through the exhaust pipe, so as to avoid the increase of dust entering the sealing box due to the decrease of air pressure in the sealing box, so that the device can seal the connection between the driving motor transmission shaft and the walking base easily, and avoid the connection between the driving motor transmission shaft and the walking base caused by dust blocking the gear rotation, and then causing the walking base to move difficultly, thereby improving the efficiency of the device in operations such as burning eyes, opening eyes, pulling eyes and plugging eyes;

[0016] The industrial silicon furnace unloading robot designed by the utility model has a design coordination, and the motor drives the brush to reciprocate, and the dust on the surface of the filter is brushed off by the brush, so that the filter remains unobstructed, and the stability of the threaded seat when moving is improved by the connecting rod, and the dust is blocked by the first bellows and the second bellows, so that the connection between the threaded seat and the threaded rod and the connection between the connecting rod and the threaded seat will not be blocked, so that the threaded seat will not be stuck when it reciprocates, and the threaded seat is prevented from being blocked and the brush cannot move, affecting the cleaning efficiency of the brush, so that the device is convenient for automatically cleaning the filter, and it is convenient to keep the filter unobstructed, so that the device always has a high adsorption efficiency for the dust in the sealing box. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the installation structure of the dust collection box of the utility model;

[0019] Figure 3 This is a schematic diagram of the installation structure of the gear of the utility model;

[0020] Figure 4 This is a schematic diagram of the installation structure of the sealing box of the utility model;

[0021] Figure 5 This is a schematic diagram of the internal structure of the dust collection box of the utility model;

[0022] Figure 6 This is a schematic diagram of the installation structure of the brush of the utility model.

[0023] Legend:

[0024] 1. Driving motor; 2. Gear; 3. Protective box; 4. Dust collecting box; 5. Sealing box; 6. Dust suction pipe; 7. Fixed frame; 8. Filter; 9. Collection box; 10. Fan; 11. Exhaust pipe; 12. Slide rail; 13. Motor; 14. Reciprocating screw; 15. Threaded seat; 16. Brush; 17. Connecting rod; 18. First bellows; 19. Second bellows; 20. Walking base. DETAILED DESCRIPTION

[0025] Reference Figure 1-Figure 6 The industrial silicon furnace unloading robot provided by the utility model includes a walking base 20, a driving motor 1 is fixedly arranged inside the walking base 20, the driving motor 1 is convenient for driving the gear 2 to rotate, thereby driving the walking base 20 to move on the slide rail 12, a gear 2 is fixedly arranged at the bottom end of the driving shaft of the driving motor 1, a protective box 3 is fixedly arranged at the bottom end of the walking base 20, the protective box 3 is convenient for reducing the dust entering the connection between the driving shaft of the driving motor 1 and the walking base 20, a dust collecting box 4 is fixedly arranged inside the protective box 3, a sealing box 5 is fixedly arranged at the bottom end of the walking base 20, the sealing box 5 is convenient for further reducing the dust entering the connection between the driving shaft of the driving motor 1 and the walking base 20, and the bottom end of the sealing box 5 Fitting with the side of the drive shaft of the driving motor 1, a dust suction pipe 6 is fixedly provided on the side of the sealing box 5, and the dust suction pipe 6 is convenient for discharging the dust entering the sealing box 5 into the dust collecting box 4. A fixed frame 7 is fixed inside the dust collecting box 4, and the fixed frame 7 is convenient for fixing the filter screen 8. A filter screen 8 is fixed inside the fixed frame 7, and the filter screen 8 is convenient for blocking dust and preventing dust from entering the fan 10 and affecting the use of the fan 10. An inlet and outlet groove is opened on the side of the dust collecting box 4, and a collecting box 9 is provided inside the inlet and outlet groove. The collecting box 9 is convenient for storing dust. A fan 10 is fixedly provided on one side of the dust collecting box 4, and an exhaust pipe 11 is fixedly provided on one side of the dust collecting box 4, and one end of the exhaust pipe 11 is fixedly connected to the inside of the sealing box 5.

[0026] As a further implementation scheme of the above technical scheme: a slide rail 12 is provided on one side of the walking base 20 , and a plurality of tooth grooves corresponding to the gear 2 are opened on one side of the slide rail 12 , so that the slide rail 12 is convenient for limiting the walking base 20 .

[0027] As a further implementation scheme of the above technical scheme: one end of the dust suction pipe 6 is fixedly connected to the other side of the dust collecting box 4, one side of the protective box 3 is fixedly connected to the side of the exhaust pipe 11, and the side of the exhaust pipe 11 is fixedly connected to the inside of the dust collecting box 4, and the dust suction pipe 6 facilitates the discharge of dust in the sealing box 5 into the dust collecting box 4.

[0028] During specific implementation: a drill rod working arm or a plugging eye working arm is arranged on the walking base 20, and the drill rod working arm is used to perform the eye-burning, eye-opening and eye-pulling operations of the ore-heating furnace, and the eye-plugging work arm is used to perform the eye-plugging work of the ore-heating furnace, and the transmission shaft of the driving motor 1 drives the gear 2 to rotate, so that the gear 2 moves in the tooth groove, thereby driving the walking base 20 to slide in the slide rail 12, thereby driving the drill rod working arm or the eye-plugging working arm to move on the slide rail 12, and when the ore-heating furnace opens the eye and causes dust to overflow, the dust is blocked by the protective box 3 to reduce the dust entering the connection between the drive shaft of the driving motor 1 and the walking base 20, and the connection between the drive shaft of the driving motor 1 and the walking base 20 is sealed by the sealing box 5, and when some dust enters the sealing box 5 through the gap between the sealing box 5 and the drive shaft of the driving motor 1, the fan 10 is started, and the fan 10 generates suction, thereby The dust in the sealing box 5 enters the dust collecting box 4 through the dust suction pipe 6, and is blocked by the filter 8, so that the dust falls into the collecting box 9. A certain amount of water is stored in the collecting box 9 to prevent the dust in the collecting box 9 from being lifted up. The filtered gas enters the exhaust pipe 11 through the filter 8 and the fan 10, and the gas is re-discharged into the sealing box 5 through the exhaust pipe 11 to prevent the air pressure in the sealing box 5 from decreasing, which leads to an increase in the dust entering the sealing box 5. When a lot of dust is stored in the collecting box 9, the collecting box 9 can be taken out to clean the dust, so that the device can easily seal the connection between the drive shaft of the drive motor 1 and the walking base 20, so as to prevent dust from clogging the connection between the drive shaft of the drive motor 1 and the walking base 20, which will cause difficulty in the rotation of the gear 2, and then cause difficulty in the movement of the walking base 20, thereby improving the efficiency of the device in operations such as burning eyes, opening eyes, pulling eyes and blocking eyes.

[0029] As a further implementation scheme of the above technical scheme: a motor 13 is fixedly provided on the side of the dust box 4, and the side of the transmission shaft of the motor 13 is rotatably connected to the side of the dust box 4, so that the motor 13 can drive the reciprocating screw rod 14 to rotate.

[0030] As a further implementation scheme of the above technical scheme: a reciprocating screw 14 is fixedly provided at one end of the transmission shaft of the motor 13, and one end of the reciprocating screw 14 is rotatably connected to the inside of the dust box 4, so that the reciprocating screw 14 can drive the threaded seat 15 to reciprocate.

[0031] As a further implementation scheme of the above technical scheme: the side of the reciprocating screw 14 is threadedly connected with a threaded seat 15, and a brush 16 is fixed to one side of the threaded seat 15. One side of the brush 16 fits against one side of the filter screen 8, and the brush 16 is convenient for brushing away dust on the surface of the filter screen 8.

[0032] As a further implementation scheme of the above technical scheme: a connecting rod 17 is fixedly provided inside the dust box 4, and the side surface of the connecting rod 17 is slidably connected to the inside of the threaded seat 15, so that the connecting rod 17 is convenient for improving the stability of the threaded seat 15 when moving.

[0033] As a further implementation scheme of the above technical scheme: two first bellows 18 are provided on the side of the reciprocating screw rod 14, one side of the two first bellows 18 are fixedly connected to the inside of the dust collecting box 4, and the other side of the two first bellows 18 are fixedly connected to the side of the threaded seat 15, and two second bellows 19 are provided on the side of the connecting rod 17, one side of the two second bellows 19 are fixedly connected to the inside of the dust collecting box 4, and the other side of the two second bellows 19 are fixedly connected to the side of the threaded seat 15. The first bellows 18 prevent dust from entering the connection between the reciprocating screw rod 14 and the threaded seat 15, and the second bellows 19 prevent dust from entering the connection between the connecting rod 17 and the threaded seat 15.

[0034] During specific implementation: the dust is blocked by the filter 8. When a lot of dust adheres to the filter 8 and causes the mesh of the filter 8 to be clogged, the suction force of the fan 10 is easily reduced, so that the adsorption effect of the device on the dust in the sealing box 5 is reduced, and the motor 13 is started. The transmission shaft of the motor 13 drives the reciprocating screw rod 14 to rotate, thereby driving the threaded seat 15 to reciprocate, thereby driving the brush 16 to reciprocate, and the dust on the surface of the filter 8 is brushed off by the brush 16, so that the filter 8 remains unobstructed. The stability of the threaded seat 15 during movement is improved by the connecting rod 17 to avoid shaking of the threaded seat 15 and the brush 16 during movement. When the dust approaches the connection between the threaded rod and the threaded seat 15 and the connecting rod When the rod 17 is connected to the threaded seat 15, the dust is blocked by the first bellows 18 and the second bellows 19, so that the dust cannot enter the connection between the threaded rod and the threaded seat 15 and the connection between the connecting rod 17 and the threaded seat 15, so that the connection between the threaded seat 15 and the threaded rod and the connection between the connecting rod 17 and the threaded seat 15 will not be blocked, so that the threaded seat 15 will not be stuck during the reciprocating motion, and the threaded seat 15 will not be blocked, resulting in the brush 16 being unable to move due to the blockage of the threaded seat 15, affecting the cleaning efficiency of the brush 16, so that the device can automatically clean the filter screen 8 and keep the filter screen 8 unobstructed, so that the device always has a high adsorption efficiency for the dust in the sealing box 5.

[0035] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An industrial silicon furnace-exiting robot, comprising a walking base (20), characterized in that: A driving motor (1) is fixedly arranged inside the walking base (20), a gear (2) is fixedly arranged at the bottom end of the driving shaft of the driving motor (1), a protection box (3) is fixedly arranged at the bottom end of the walking base (20), a dust collecting box (4) is fixedly arranged inside the protection box (3), a sealing box (5) is fixedly arranged at the bottom end of the walking base (20), the bottom end of the sealing box (5) is in contact with the side of the driving shaft of the driving motor (1), a dust suction pipe (6) is fixedly arranged on the side of the sealing box (5), a fixing frame (7) is fixedly arranged inside the dust collecting box (4), a filter screen (8) is fixedly arranged inside the fixing frame (7), an inlet and outlet groove is opened on the side of the dust collecting box (4), a collecting box (9) is arranged inside the inlet and outlet groove, a fan (10) is fixedly arranged on one side of the dust collecting box (4), an exhaust pipe (11) is fixedly arranged on one side of the dust collecting box (4), one end of the exhaust pipe (11) is fixedly connected to the inside of the sealing box (5).

2. The industrial silicon furnace-exiting robot according to claim 1, characterized in that: A slide rail (12) is provided on one side of the walking base (20), and a plurality of tooth grooves corresponding to the gears (2) are formed on one side of the slide rail (12).

3. The industrial silicon furnace-exiting robot according to claim 1, characterized in that: One end of the dust suction pipe (6) is fixedly connected to the other side of the dust collecting box (4), one side of the protection box (3) is fixedly connected to the side of the exhaust pipe (11), and the side of the exhaust pipe (11) is fixedly connected to the inside of the dust collecting box (4).

4. The industrial silicon furnace-exiting robot according to claim 1, characterized in that: A motor (13) is fixedly provided on the side of the dust box (4), and a side of a transmission shaft of the motor (13) is rotatably connected to a side of the dust box (4).

5. The industrial silicon furnace-exiting robot according to claim 4, characterized in that: A reciprocating screw rod (14) is fixedly provided at one end of the transmission shaft of the motor (13), and one end of the reciprocating screw rod (14) is rotatably connected to the inside of the dust collecting box (4).

6. The industrial silicon furnace-exiting robot according to claim 5, characterized in that: A threaded seat (15) is threadedly connected to the side surface of the reciprocating screw rod (14), a brush (16) is fixedly provided on one side of the threaded seat (15), and one side of the brush (16) is in contact with one side of the filter screen (8).

7. The industrial silicon furnace-exiting robot according to claim 6, characterized in that: A connecting rod (17) is fixedly provided inside the dust collecting box (4), and a side surface of the connecting rod (17) is slidably connected to the inside of the threaded seat (15).

8. The industrial silicon furnace-exiting robot according to claim 7, characterized in that: Two first bellows (18) are provided on the side of the reciprocating screw rod (14), one side of the two first bellows (18) are fixedly connected to the inside of the dust collecting box (4), and the other side of the two first bellows (18) are fixedly connected to the side of the threaded seat (15); two second bellows (19) are provided on the side of the connecting rod (17), one side of the two second bellows (19) are fixedly connected to the inside of the dust collecting box (4), and the other side of the two second bellows (19) are fixedly connected to the side of the threaded seat (15).

Citation Information

Patent Citations

  • Discharging robot for industrial silicon field

    CN217751410U