Pyramid type three-dimensional photovoltaic module
By designing pyramid-type three-dimensional photovoltaic modules, the laminated parts are regular polygons, which solves the problem of waste in cutting of existing photovoltaic modules, achieves higher power generation efficiency and space utilization, and improves the stability and durability of the system.
Patent Information
- Application Number
- CN202420632389.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-29
AI Technical Summary
Existing photovoltaic modules waste a lot when cutting the battery cells, increasing procurement costs.
A pyramid-type three-dimensional photovoltaic module is designed with the laminated part being regular polygonal, reducing silicon wafer waste through polygonal cutting, and improving component stability and space utilization through frames and connecting components.
It reduces the waste of cutting cells, reduces procurement costs, and improves the power generation efficiency and space utilization of the photovoltaic system, and enhances the stability and durability of the system.
Smart Images

Figure CN222674864U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy, in particular to a pyramid-type three-dimensional photovoltaic component. Background Art
[0002] With the development and application of renewable energy, solar photovoltaic technology plays an increasingly important role in the energy field. The existing photovoltaic modules are rectangular. In order to make the cells cover the surface to the maximum extent, the cells need to be square. Therefore, the round silicon wafers need to be cut into squares. However, this kind of cutting will cause more waste of silicon wafers and increase the procurement cost of the cells. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides a pyramid-shaped three-dimensional photovoltaic module, which has the advantages of being cut into polygons and reducing the loss of silicon wafers, and solves the problem that cutting will cause a lot of silicon wafer waste and increase the procurement cost of battery cells.
[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0005] A pyramid-shaped three-dimensional photovoltaic module includes a plurality of legs serving as carriers of the entire device, two of the legs being provided with a frame, the frame being used for absorbing solar energy, the plurality of frames being connected in pairs by connecting components, the laminate being composed of a panel, an encapsulation layer a, a battery cell, an encapsulation layer b and a backplane, the laminate being a regular polygon, and the loss caused by the battery cell being cut into a regular polygon is less than the silicon chip loss caused by being cut into a square.
[0006] Preferably, the frame includes a main body part a and a main body part b respectively fixed to the supporting legs, the main body part a and the main body part b are symmetrically distributed, and supporting parts are fixed to the adjacent sides of the main body part a and the main body part b, and the laminate is bonded to the two supporting parts.
[0007] Preferably, the connecting assembly includes a plurality of connecting sleeves arranged between the main body a and the main body b, and sliding rods are slidably connected to both sides of the connecting sleeves, connecting strips are hinged on the sliding rods, and transmission plates are hinged on the connecting strips, and the transmission plates on both sides are fixed to the main body a and the main body b by bolts respectively.
[0008] Preferably, the laminate is provided with wire insertion slots, and the wire insertion slots are connected by wires.
[0009] Preferably, the frame is provided in plurality, and the whole can be formed into a triangular pyramid, a pentagonal pyramid, etc.
[0010] Preferably, the encapsulation layer a and the encapsulation layer b include a photovoltaic encapsulation film, which is a bonding material between the panel, the battery cell and the backplane, and the photovoltaic encapsulation film is composed of ethylene-vinyl acetate copolymer.
[0011] By means of the above technical solution, the utility model provides a pyramid-shaped three-dimensional photovoltaic assembly, which has at least the following beneficial effects:
[0012] 1. For this pyramid-type three-dimensional photovoltaic module, according to geometric knowledge, under the premise that the radius of the circular silicon wafer is the same, the loss caused by cutting the cell into a regular polygon is less than the silicon wafer loss caused by cutting it into a square.
[0013] 2. The pyramid-type three-dimensional photovoltaic module can be composed of a triangular pyramid, a pentagonal pyramid, etc. The pyramid shape composed of fewer edges can arrange the photovoltaic panels more compactly and save space. It is particularly suitable for the layout of photovoltaic systems in places with limited space. The pyramid shape composed of more edges is more stable and can withstand greater wind and external forces, thereby improving the stability and durability of the system. Users can combine them according to actual needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model in the front view direction;
[0016] Figure 2 It is a schematic diagram of the connection structure between the main body part a and the main body part b of the utility model;
[0017] Figure 3 It is a structural schematic diagram of the framework of the utility model;
[0018] Figure 4 It is a schematic diagram of the structure of the laminated component of the utility model;
[0019] Figure 5 The process flow chart for cutting existing battery cells;
[0020] Figure 6 This is a process flow chart of the battery cell cutting process of the present utility model.
[0021] Reference numerals:
[0022] 100, laminate; 101, panel; 102, encapsulation layer a; 103, battery cell; 104, encapsulation layer b; 105, backplane; 106, wiring trough;
[0023] 200, frame; 201, main body a; 202, support part; 203, main body b;
[0024] 300, connecting assembly; 301, connecting sleeve; 302, sliding rod; 303, connecting strip; 304, transmission plate. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the field of photovoltaic power generation, the pyramid-shaped three-dimensional photovoltaic module is an innovative photovoltaic module design that aims to improve the power generation efficiency and space utilization of the photovoltaic system. Traditional planar photovoltaic modules can only utilize the energy of vertical sunlight, while three-dimensional photovoltaic modules can accommodate more photovoltaic cells in a smaller space by designing a pyramid-shaped structure, thereby increasing the power generation per unit area and optimizing space utilization.
[0027] Embodiment 1:
[0028] Combination Figure 1-Figure 6 As shown, the existing photovoltaic module is a rectangular parallelepiped. In order to allow the battery cell 103 to cover its surface to the maximum extent, the battery cell 103 needs to be square. Therefore, the circular silicon wafer needs to be cut into a square. However, this cutting will cause a lot of silicon wafer waste and increase the purchase cost of the battery cell 103. The utility model provides a pyramid-shaped three-dimensional photovoltaic module. Multiple legs serve as carriers of the entire device. A frame 200 is provided on two legs. The frame 200 is used to absorb solar energy. The laminate 100 is placed upright and tilted through the frame 200, which is conducive to rainwater washing, reduces the accumulation of dust and dirt, keeps the surface of the photovoltaic panel clean, and improves the power generation efficiency of the photovoltaic system. Multiple frames 200 are connected in pairs by connecting components 300, which can increase the structural stability of the photovoltaic panel, reduce the impact of wind and external forces on the photovoltaic system, and improve the reliability and durability of the system.
[0029] The cells 103 in the laminate 100 are directly exposed to the outside and are easily subject to mechanical damage from the external environment, such as collision, extrusion, etc., which may cause the cells 103 to break or be damaged, thereby affecting the normal power generation efficiency of the photovoltaic module. The laminate 100 is composed of a panel 101, an encapsulation layer a102, cells 103, an encapsulation layer b104, and a backplane 105. The laminate 100 is a regular polygon. According to geometric knowledge, under the premise that the radius of a circular silicon wafer is the same, the loss caused by cutting the cell 103 into a regular polygon is less than the loss of the silicon wafer caused by cutting it into a square.
[0030] Lacking good support from a fixing frame, photovoltaic panels are easily affected by external environmental factors such as wind and rain, causing the photovoltaic panels to shake or tilt, thereby reducing the stability of the photovoltaic system. A frame 200 is provided for properly installing the laminate 100. The frame 200 includes a main body a201 and a main body b203 respectively fixed to the legs, the main body a201 and the main body b203 are symmetrically distributed, and support portions 202 are fixed to adjacent sides of the main body a201 and the main body b203, and the laminate 100 is bonded to the two support portions 202.
[0031] Furthermore, the encapsulation layer a102 and the encapsulation layer b104 include a photovoltaic encapsulation film, which is a bonding material between the panel 101, the battery cell 103 and the back plate 105, and the photovoltaic encapsulation film is composed of ethylene-vinyl acetate copolymer.
[0032] According to the embodiments, the pyramid-shaped design can expose more photovoltaic panels to sunlight, increase the amount of light absorbed, and improve the power generation efficiency of the photovoltaic system.
[0033] Embodiment 2:
[0034] Combination Figure 1-Figure 6 As shown, on the basis of Example 1, multiple laminated parts 100 are placed separately, occupying a large space and being greatly affected by external wind force. The connecting component 300 includes multiple connecting sleeves 301 arranged between the main body a201 and the main body b203. Both sides of the connecting sleeves 301 are slidably connected with sliding rods 302, and the sliding rods 302 are hinged with connecting strips 303, and the connecting strips 303 are hinged with transmission plates 304. The transmission plates 304 on both sides are fixed to the main body a201 and the main body b203 by bolts respectively, which saves ground space, improves land utilization, and is suitable for situations where the site is limited.
[0035] Specifically, the laminate 100 is provided with wire insertion slots 106 , and the wire insertion slots 106 are connected by wires.
[0036] Furthermore, the frame 200 is provided with a plurality of them, and the whole can be composed of a triangular pyramid, a pentagonal pyramid, etc. The cone shape composed of fewer edges can arrange the photovoltaic panels more compactly, saving space, and is particularly suitable for arranging photovoltaic systems in places with limited space. The cone shape composed of more edges is more stable, can withstand greater wind and external forces, and improves the stability and durability of the system.
[0037] It can be seen from the above embodiments that the pyramid shape can receive light at different angles, adapt to power generation needs in different time periods and lighting conditions, and improve the power generation efficiency of the system.
[0038] It should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pyramid-shaped three-dimensional photovoltaic assembly, comprising a plurality of legs as a carrier of the entire device, characterized in that: A frame (200) is provided on the two legs, the frame (200) is used to absorb solar energy, a plurality of frames (200) are connected in pairs via a connecting assembly (300), and a laminate (100) is provided on the side of the frame (200); The laminate (100) is composed of a panel (101), a packaging layer a (102), a battery cell (103), a packaging layer b (104) and a backplane (105). The laminate (100) is a regular polygon. The loss caused by cutting the battery cell (103) into a regular polygon is less than the silicon chip loss caused by cutting it into a square.
2. The pyramid-shaped three-dimensional photovoltaic assembly according to claim 1, characterized in that: The frame (200) comprises a main body part a (201) and a main body part b (203) respectively fixed on the supporting legs, the main body part a (201) and the main body part b (203) are symmetrically distributed, and the adjacent sides of the main body part a (201) and the main body part b (203) are fixed with support parts (202), and the laminate (100) is bonded to the two support parts (202).
3. The pyramid-shaped three-dimensional photovoltaic assembly according to claim 2, characterized in that: The connection assembly (300) comprises a plurality of connection sleeves (301) arranged between a main body a (201) and a main body b (203); both sides of the connection sleeves (301) are slidably connected with slide bars (302); a connection bar (303) is hingedly connected to the slide bar (302); a transmission plate (304) is hingedly connected to the connection bar (303); and the transmission plates (304) on both sides are fixed to the main body a (201) and the main body b (203) respectively by bolts.
4. The pyramid-shaped three-dimensional photovoltaic assembly according to claim 1, characterized in that: The laminate (100) is provided with wire insertion slots (106), and the wire insertion slots (106) are connected by wires.
5. The pyramid-shaped three-dimensional photovoltaic assembly according to claim 1, characterized in that: The frame (200) is provided in plurality, and the whole can be formed into a triangular pyramid, a pentagonal pyramid, etc.
6. The pyramid-shaped three-dimensional photovoltaic assembly according to claim 1, characterized in that: The encapsulation layer a (102) and the encapsulation layer b (104) include a photovoltaic encapsulation film, which is a bonding material between the panel (101), the battery cell (103) and the backboard (105), and the photovoltaic encapsulation film is composed of ethylene-vinyl acetate copolymer.