Water-saving corn tabletting device
By designing the recycling components and cleaning components of the water-saving corn tableting device during the corn tableting production process, the problem of water resources was solved during the corn tableting production process, the reuse of water resources and the cleanliness of the conveyor belt are realized, and the water seepage effect during transportation is improved.
Patent Information
- Application Number
- CN202421311305.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the corn tableting production process, the softened corn retains a lot of water during transportation, resulting in waste of water resources.
A water-saving corn tableting device is designed, including recycling components and cleaning components. The recycling assembly collects and filters the moisture by installing a flange, bolts, hoses, filter cartridges and water tanks on the conveying housing and reuses it through a water pump. The cleaning assembly cleans the conveyor belt by installing threaded pins, screws, horizontal plates, vertical rods and brush plates on the conveyor housing to prevent through-hole blockage.
Through the design of recycling components, water resources are reused and waste of water resources is reduced. Through the design of the cleaning components, the cleanliness of the conveyor belt is ensured, through holes are blocked, and the water seepage effect during corn tableting transportation is improved.
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Figure CN222675443U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of corn tablet pressing devices, in particular to a water-saving corn tablet pressing device. Background Art
[0002] Flake corn refers to the product of corn that has been steamed and rolled. Corn belongs to the Zea mays species of the Zea family, Poaceae. Its scientific name is Zea mays, commonly known as cob, corn, corn, and corn. Corn is known as a longevity food and is rich in protein, fat, vitamins, trace elements, fiber and polysaccharides, etc. It has great potential for developing high-nutrition and high-biological functional foods.
[0003] During the production process of flaking corn, it is transported by a conveyor belt. The existing method of producing corn flaking is as follows: the corn enters the watering system to fully mix the corn and water, and the corn mixed with water is lifted by an elevator into a stainless steel grain stewing tank for temporary storage for ten to twelve hours. The softened corn is transported to a cooking tank for processing, and the processed corn enters a tablet press for tableting, and is finally dried to complete the processing of corn flaking. However, during the transportation of the softened corn, a large amount of water remains on the surface of the corn particles. As the conveyor belt is used for transportation, the water is collected in the lower sink and directly discharged to form wastewater, resulting in a waste of water resources.
[0004] Therefore, we propose a water-saving corn flaking device. Summary of the invention
[0005] The utility model aims to provide a water-saving corn tablet pressing device to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water-saving corn flake pressing device, comprising a conveying shell, a recovery component, the recovery component is used to recover the liquid remaining in the corn flake conveying process, the recovery component is installed on the conveying shell, and a cleaning component is used to clean the conveying device in the conveying shell, the cleaning component is installed on the conveying shell.
[0007] Preferably, the recovery component includes a flange, a bolt is sleeved in the flange, the bolt is threadedly connected to the conveying shell, a hose is fixedly connected in the flange, a threaded sleeve is fixedly connected to the hose, a filter cartridge is threadedly connected to the threaded sleeve, a cover plate is fixedly connected to the threaded sleeve, a water tank is sleeved on the cover plate, a positioning pin is sleeved in the water tank, the positioning pin is threadedly connected to the cover plate, a water pump is installed in the cover plate, and a guide pipe is installed on the water pump.
[0008] Preferably, the bolts are distributed in a ring along the flange.
[0009] Preferably, a support frame is provided on the water tank, the support frame is fixedly connected to the transmission shell, a latch is sleeved in the support frame, and the latch is fixedly connected to the water tank.
[0010] Preferably, the cleaning component includes a top shell, a threaded pin is sleeved in the top shell, the threaded pin and the conveying shell are threadedly connected, a screw is fixedly connected to the top shell, a horizontal plate is sleeved on the screw, a vertical rod is fixedly connected in the horizontal plate, a brush plate is fixedly connected to the vertical rod, and a nut is installed on the screw.
[0011] Preferably, a feed pipe is fixedly connected in the top shell.
[0012] Preferably, the nuts are symmetrically distributed about the transverse plate.
[0013] Preferably, a support foot is fixedly connected to the conveying shell, and a conveyor belt is installed in the conveying shell.
[0014] The utility model has at least the following beneficial effects:
[0015] 1. When the corn flakes are transported in the conveying shell, water gathers at the bottom of the conveying shell and enters the filter cartridge through a hose. The water filtered by the filter cartridge enters the water tank, the water pump is started, and the water in the water tank is discharged through the diversion pipe to achieve water reuse.
[0016] Remove the cover from the water tank, rotate the filter cartridge and the threaded sleeve to separate them, then the filter cartridge can be disassembled to facilitate cleaning of impurities in the filter cartridge. Water is collected in the water tank through a hose and filtered using the filter cartridge. The water pump draws water out of the water tank for reuse, thus preventing water waste and saving water resources.
[0017] 2. Use threaded pins to fix the top shell on the conveyor shell. When the conveyor belt needs to be cleaned, adjust the position of the nut on the screw, move the horizontal plate on the screw to drive the vertical rod to move, and then the brush plate on the vertical rod contacts the conveyor belt. Use nuts to fix the position of the horizontal plate. As the conveyor belt moves, the brush plate cleans the surface of the conveyor belt.
[0018] By setting the brush plate, the brush plate is placed on the outer wall of the conveyor belt. As the conveyor belt moves, the brush plate scrapes off impurities on the conveyor belt to ensure the cleanliness of the conveyor belt. At the same time, the brush plate prevents the through holes on the conveyor belt from being blocked, ensuring the water seepage effect of the conveyor belt during the transportation of corn flakes. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2It is a structural schematic diagram of the support frame, water tank and transmission housing in the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the cover plate, threaded sleeve and filter cartridge in the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the top shell, feed pipe and screw in the utility model;
[0023] Figure 5 It is a structural schematic diagram of the horizontal plate, vertical rod and brush plate in the utility model.
[0024] In the figure: 1. Recovery component; 2. Cleaning component; 3. Conveying shell; 4. Flange; 5. Bolt; 6. Hose; 7. Threaded sleeve; 8. Filter cartridge; 9. Cover plate; 10. Water tank; 11. Positioning pin; 12. Water pump; 13. Guide pipe; 14. Support frame; 15. Pin; 16. Support foot; 17. Conveyor belt; 18. Top shell; 19. Threaded pin; 20. Screw; 21. Horizontal plate; 22. Vertical rod; 23. Brush plate; 24. Nut; 25. Feed pipe. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Embodiment 1
[0026] See also Figure 1-Figure 5 The utility model provides a technical solution for a water-saving corn tablet pressing device: a water-saving corn tablet pressing device, comprising a conveying shell 3, a recovery component 1, the recovery component 1 is used to recover the liquid remaining in the corn tablet conveying process, the recovery component 1 is installed on the conveying shell 3, and a cleaning component 2, the cleaning component 2 is used to clean the conveying device in the conveying shell 3, and the cleaning component 2 is installed on the conveying shell 3.
[0027] The recovery component 1 includes a flange 4, a bolt 5 is sleeved in the flange 4, and the bolt 5 is threadedly connected to the conveying shell 3. A hose 6 is fixedly connected in the flange 4, a threaded sleeve 7 is fixedly connected to the hose 6, a filter cartridge 8 is threadedly connected to the threaded sleeve 7, a cover plate 9 is fixedly connected to the threaded sleeve 7, a water tank 10 is sleeved on the cover plate 9, a positioning pin 11 is sleeved in the water tank 10, and the positioning pin 11 is threadedly connected to the cover plate 9, a water pump 12 is installed in the cover plate 9, and a guide pipe 13 is installed on the water pump 12. When the corn flakes are transported in the conveying shell 3, the moisture of the corn flakes is collected in the conveying shell 3 and enters the filter cartridge 8 through the hose 6. The water source filtered by the filter cartridge 8 enters the water tank 10. The water pump 12 is started. The water source in the water tank 10 is led out by the guide pipe 13 to realize the reuse of the water source. In this embodiment, the bolt 5 is rotated to separate from the transmission housing 3, and the positioning pin 11 is rotated to separate from the cover plate 9, so that the cover plate 9 can be removed from the water tank 10. After the filter cartridge 8 is rotated to separate from the threaded sleeve 7, the impurities in the filter cartridge 8 can be cleaned, and the water source is collected in the water tank 10 through the hose 6. The filter cartridge 8 is used for filtering to prevent the waste of water source.
[0028] The bolts 5 are distributed in a ring shape along the flange 4 . The arrangement of four bolts 5 ensures the connection strength between the flange 4 and the transmission housing 3 .
[0029] A support frame 14 is provided on the water tank 10, and the support frame 14 is fixedly connected to the conveying shell 3. A latch 15 is sleeved in the support frame 14, and the latch 15 is fixedly connected to the water tank 10. The latch 15 connects the support frame 14 and the water tank 10. The setting of the support frame 14 prevents the water tank 10 from moving at will. Embodiment 2
[0030] The cleaning assembly 2 includes a top shell 18, a threaded pin 19 is sleeved in the top shell 18, the threaded pin 19 is threadedly connected to the conveying shell 3, a screw 20 is fixedly connected to the top shell 18, a cross plate 21 is sleeved on the screw 20, a vertical rod 22 is fixedly connected in the cross plate 21, a brush plate 23 is fixedly connected to the vertical rod 22, and a nut 24 is installed on the screw 20. According to the above embodiment, the top shell 18 is fixed to the conveying shell 3 using the threaded pin 19. When the conveyor belt 17 needs to be cleaned, the position of the nut 24 is adjusted on the screw 20. The horizontal plate 21 is moved on the screw 20, and the horizontal plate 21 drives the vertical rod 22 to move, and then the brush plate 23 on the vertical rod 22 contacts the conveyor belt 17. As the conveyor belt 17 moves, the brush plate 23 cleans the surface of the conveyor belt 17. Through the setting of the brush plate 23, the brush plate 23 is placed on the outer wall of the conveyor belt 17. As the conveyor belt 17 moves, the brush plate 23 scrapes off the impurities on the conveyor belt 17 to ensure the cleanliness of the conveyor belt 17 and prevent the through holes on the conveyor belt 17 from being blocked, which affects the water seepage effect of the corn flakes.
[0031] A feed pipe 25 is fixedly connected to the top shell 18 . The feed pipe 25 is processed into a square shape. The corn flakes enter the conveying shell 3 through the feed pipe 25 .
[0032] The nuts 24 are symmetrically distributed about the transverse plate 21 , and two nuts 24 are provided on each screw rod 20 to facilitate fixing the position of the transverse plate 21 .
[0033] A support leg 16 is fixedly connected to the conveying shell 3, and a conveyor belt 17 is installed in the conveying shell 3. Four support legs 16 are provided. The conveyor belt 17 is a well-known technology for people in this field, and a through hole is processed in the conveyor belt 17 for water seepage.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A water-saving corn tablet pressing device, comprising a conveying housing (3), characterized in that: A recovery component (1), the recovery component (1) being used to recover liquid remaining in the corn flake conveying process, the recovery component (1) being mounted on the conveying housing (3); A cleaning component (2), the cleaning component (2) being used to clean a conveying device in a conveying shell (3), the cleaning component (2) being mounted on the conveying shell (3).
2. A water-saving corn tablet pressing device according to claim 1, characterized in that: The recovery assembly (1) comprises a flange (4), a bolt (5) is sleeved in the flange (4), the bolt (5) is threadedly connected to the transmission housing (3), a hose (6) is fixedly connected in the flange (4), a threaded sleeve (7) is fixedly connected to the hose (6), a filter cartridge (8) is threadedly connected to the threaded sleeve (7), a cover plate (9) is fixedly connected to the threaded sleeve (7), a water tank (10) is sleeved on the cover plate (9), a positioning pin (11) is sleeved in the water tank (10), the positioning pin (11) is threadedly connected to the cover plate (9), a water pump (12) is installed in the cover plate (9), and a flow guide pipe (13) is installed on the water pump (12).
3. A water-saving corn tablet pressing device according to claim 2, characterized in that: The bolts (5) are distributed in a ring shape along the flange (4).
4. A water-saving corn tablet pressing device according to claim 2, characterized in that: A support frame (14) is provided on the water tank (10), the support frame (14) is fixedly connected to the transmission housing (3), a latch (15) is sleeved in the support frame (14), and the latch (15) is fixedly connected to the water tank (10).
5. The water-saving corn tablet pressing device according to claim 1, characterized in that: The cleaning assembly (2) comprises a top shell (18), a threaded pin (19) is sleeved in the top shell (18), the threaded pin (19) is threadedly connected to the transmission shell (3), a screw rod (20) is fixedly connected to the top shell (18), a horizontal plate (21) is sleeved on the screw rod (20), a vertical rod (22) is fixedly connected to the horizontal plate (21), a brush plate (23) is fixedly connected to the vertical rod (22), and a nut (24) is mounted on the screw rod (20).
6. The water-saving corn tablet pressing device according to claim 5, characterized in that: A feed pipe (25) is fixedly connected to the top shell (18).
7. The water-saving corn tablet pressing device according to claim 5, characterized in that: The nuts (24) are symmetrically distributed with respect to the transverse plate (21).
8. The water-saving corn tablet pressing device according to claim 1, characterized in that: A support foot (16) is fixedly connected to the conveying shell (3), and a conveying belt (17) is installed in the conveying shell (3).