Desanding and exhausting device

By setting up a multi-layer filter and cleaning components in the sand removal and exhaust device, the problem of low trapping rate of fine particles for existing cyclone sand removal devices is solved, and effective removal of fine particles and continuous fluid treatment is achieved.

CN222677474UActive Publication Date: 2025-03-28JILIN DIWEI MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421399568.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-28
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

Existing cyclone sand deleters have low capture rates in removing small particles of smaller diameters, resulting in the inability to achieve the expected treatment effect in applications where fine particles are removed.

Method used

A sand removal and exhaust device is designed, including a cyclone sand removal machine, a sand removal pipe, a filter assembly and a cleaning assembly. The filter assembly adjusts the diameter of the filter holes to accommodate impurities of different sizes by providing the first and second filters inside the cyclone sand removal machine and driving the second filters to rotate through the support rod. The cleaning assembly uses an electric telescopic rod to drive the movable disc to scrape the fine particles on the second filter and discharges the particles through a water pump.

Benefits of technology

Effectively remove fine particles that cannot be trapped by the cyclone sand removal machine to ensure that impurities in the fluid are within a controllable range and no shutdown is required for cleaning.

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Abstract

The utility model discloses a desanding and exhausting device which comprises a desanding and exhausting assembly. The filtering assembly comprises a first filtering net, a first filtering hole, a second filtering net, a second filtering hole, a supporting rod, a fixing plate and a fixing nut; the first filter screen is fixedly connected to the top end in the cyclone desanding machine, the first filter hole is formed in the outer side face of the first filter screen, the second filter screen sleeves the outer side face of the first filter screen, the second filter hole is formed in the outer side face of the second filter screen, and the supporting rod is fixedly connected to the center of the bottom end of the second filter screen. The fixing plate is fixedly connected to the bottom end in the sand discharging pipe, and the fixing nut is in threaded connection to the outer surface of the lower end of the supporting rod. The cyclone desander has the advantages that fine particles which cannot be removed by the cyclone desander can be filtered through the first filter screen and the second filter screen, and the diameters of filter holes formed by the first filter screen and the second filter screen can be adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of sand removal and exhaust device, in particular to a sand removal and exhaust device. Background Art

[0002] Desanding and exhausting device is a kind of equipment used to remove impurities such as sand, gravel and other solid particles in fluids. It is widely used in water treatment, natural gas production and other industrial processes. Desanding and exhausting device usually includes components such as cyclone desander, filtration system and sedimentation tank.

[0003] Existing cyclone desanders can effectively remove larger particles of solids, but their capture rate is low for tiny particles with smaller diameters, so that in some applications where fine particles need to be removed, the cyclone desanders may not achieve the expected treatment effect. Therefore, it is necessary to provide a desander exhaust device that can remove fine particles so that impurities in the fluid are within a controllable range. Utility Model Content

[0004] The purpose of the utility model is to provide a desanding and exhaust device to solve the problem proposed in the above background technology that the existing cyclone desanding device can effectively remove larger particles of solids, but its capture rate is low for tiny particles with smaller diameters, so that in some applications where fine particles need to be removed, the cyclone desanding device may not achieve the expected treatment effect. Therefore, it is necessary to provide a desanding and exhaust device that can remove fine particles so that impurities in the fluid are within a controllable range.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a sand removal and exhaust device, comprising:

[0007] A sand removal and exhaust assembly, the sand removal and exhaust assembly comprising a cyclone sand remover and a sand discharge pipe;

[0008] A filter assembly, the filter assembly comprising a first filter screen, a first filter hole, a second filter screen, a second filter hole, a support rod, a fixing plate and a fixing nut;

[0009] The first filter screen is fixedly connected to the top position inside the cyclone sand removing machine, the first filter hole is opened at the outer side position of the first filter screen, the second filter screen is sleeved on the outer side position of the first filter screen, the second filter hole is opened at the outer side position of the second filter screen, the support rod is fixedly connected to the central position of the bottom end of the second filter screen, the fixing plate is fixedly connected to the bottom end position inside the sand discharge pipe, and the fixing nut is threadedly connected to the outer surface position of the lower end of the support rod.

[0010] Furthermore, the sand removal and exhaust assembly also includes a support frame, a water inlet pipe and a water outlet pipe;

[0011] The support frame is fixedly connected to the outer surface of the cyclone desander around the position, the water inlet pipe is fixedly connected to the outer position of the upper end of the cyclone desander, the water outlet pipe is fixedly connected to the top center position of the cyclone desander, and the sand discharge pipe is fixedly connected to the bottom end position of the cyclone desander.

[0012] Furthermore, the top of the second filter screen is in contact with the top of the interior of the cyclone sand remover, and the first filter screen is located directly below the water outlet pipe.

[0013] Furthermore, the first filter hole and the second filter hole are corresponding structures, and the outer surface of the lower end of the support rod has a threaded structure opened relative to the fixing nut, and the fixing plate is a cross-shaped structure.

[0014] Furthermore, it also includes a cleaning assembly, which includes a movable disc, a fixed disc, a fixed rod, a supporting ring, an electric telescopic rod and a connecting pipe;

[0015] The movable disc is sleeved on the upper outer surface of the second filter net, the fixed disc is fixedly connected to the lower outer surface of the second filter net, the fixed rod is fixedly connected to the two sides of the bottom of the movable disc, the supporting ring is fixedly connected to the bottom of the fixed rod, the electric telescopic rod is fixedly connected to the two sides of the bottom of the fixed plate, and the connecting pipe passes through the fixed plate and is fixedly connected to the two sides of the bottom of the fixed disc.

[0016] Furthermore, the top end of the electric telescopic rod is fixedly connected to the bottom end of the supporting ring, and a filtering hole is opened on the outer side of the movable disc, and the outer side of the movable disc is in contact with the inner wall of the cyclone sand remover;

[0017] The movable disc is a T-shaped structure, the fixed disc is a U-shaped structure, the upper end of the connecting pipe is connected to the inside of the fixed disc, and the outer end of the connecting pipe is connected to a water pump.

[0018] Compared with the prior art, the advantages of the present invention are:

[0019] 1. The utility model provides a filter assembly, and provides a first filter screen and a second filter screen at the top position inside the cyclone sand remover, so that the first filter screen and the second filter screen can filter the fine particles that the cyclone sand remover cannot remove, and the second filter screen is driven to rotate by rotating the support rod, so that the relative position of the first filter hole and the second filter hole is changed, thereby adjusting the diameter of the filter hole to filter impurities of different sizes.

[0020] 2. Based on the first beneficial effect, by setting up a cleaning component and controlling the electric telescopic rod to shorten, the electric telescopic rod drives the movable disc to move downward through the supporting ring, so that the movable disc scrapes the fine particles adhering to the outer surface of the second filter screen to the inside of the fixed disc, and the movable disc and the fixed disc seal the fine particles, and then use a water pump to discharge the fine particles outward through the connecting pipe. At the same time, during the downward movement of the movable disc, the filter holes on the outside of the movable disc can block fine impurities while allowing the fluid to be discharged from the water outlet pipe without stopping. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0022] Figure 1 It is a cross-sectional view of the utility model;

[0023] Figure 2 This is a structural diagram of the sand removal and exhaust assembly of the utility model;

[0024] Figure 3 This is a structural diagram of the filter assembly of the utility model;

[0025] Figure 4 This is a structural diagram of the cleaning component of the utility model.

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] 11. Cyclone sand remover; 12. Support frame; 13. Sand discharge pipe; 14. Water inlet pipe; 15. Water outlet pipe; 21. First filter screen; 22. First filter hole; 23. Second filter screen; 24. Second filter hole; 25. Support rod; 26. Fixed plate; 27. Fixed nut; 31. Movable disc; 32. Fixed disc; 33. Fixed rod; 34. Support ring; 35. Electric telescopic rod; 36. Connecting pipe. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0030] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0031] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0032] See also Figure 1-3 As shown, this embodiment is a sand removal and exhaust device, comprising:

[0033] A sand removal and exhaust assembly, the sand removal and exhaust assembly comprises a cyclone sand removal machine 11 and a sand discharge pipe 13;

[0034] A filter assembly, the filter assembly includes a first filter screen 21, a first filter hole 22, a second filter screen 23, a second filter hole 24, a support rod 25, a fixing plate 26 and a fixing nut 27;

[0035] The first filter screen 21 is fixedly connected to the top position inside the cyclone sand remover 11, the first filter hole 22 is opened at the outer side position of the first filter screen 21, the second filter screen 23 is sleeved at the outer side position of the first filter screen 21, the second filter hole 24 is opened at the outer side position of the second filter screen 23, the support rod 25 is fixedly connected to the center position of the bottom end of the second filter screen 23, the fixing plate 26 is fixedly connected to the bottom end position inside the sand discharge pipe 13, and the fixing nut 27 is threadedly connected to the outer surface position of the lower end of the support rod 25;

[0036] The first filter screen 21 and the second filter screen 23 are used to block fine particles, the first filter hole 22 and the second filter hole 24 are used to discharge the fluid upward, the support rod 25 is used to support the second filter screen 23, the fixing plate 26 is used to support the fixing nut 27, and the fixing nut 27 is used to fix the support rod 25;

[0037] The sand removal and exhaust assembly also includes a support frame 12, a water inlet pipe 14 and a water outlet pipe 15;

[0038] The support frame 12 is fixedly connected to the outer surface of the cyclone desander 11, the water inlet pipe 14 is fixedly connected to the outer side of the upper end of the cyclone desander 11, the water outlet pipe 15 is fixedly connected to the central position of the top of the cyclone desander 11, and the sand discharge pipe 13 is fixedly connected to the bottom end of the cyclone desander 11;

[0039] The support frame 12 is used to support the cyclone desander 11, the sand discharge pipe 13 is used to discharge the impurities in the cyclone desander 11, the water inlet pipe 14 is used to discharge the fluid into the cyclone desander 11, and the water outlet pipe 15 is used to discharge the fluid with impurities removed to the outside;

[0040] The top of the second filter screen 23 is in contact with the top of the inner part of the cyclone sand remover 11, and the first filter screen 21 is located directly below the water outlet pipe 15;

[0041] By rotating the support rod 25, the support rod 25 can drive the second filter screen 23 to rotate outside the first filter screen 21;

[0042] The first filter hole 22 and the second filter hole 24 are corresponding structures, and the outer surface of the lower end of the support rod 25 has a thread structure opened relative to the fixing nut 27, and the fixing plate 26 is a cross-shaped structure;

[0043] When the second filter screen 23 rotates, the second filter holes 24 and the first filter holes 22 are staggered;

[0044] Working principle: When the cyclone sand remover 11 removes impurities in the fluid, the impurities move downward and the clean fluid moves upward. At this time, the fine impurities in the fluid are blocked by the first filter hole 22 and the second filter hole 24, so that the fluid moves upward to the outlet pipe 15 and is discharged outward, thereby reducing the impurity content in the fluid;

[0045] When it is necessary to block fluid impurities of different sizes, the fixing nut 27 is screwed downward so that the fixing nut 27 does not fix the support rod 25, and then a rotational force is applied to the support rod 25 to rotate the second filter screen 23 driven by the support rod 25. At this time, the second filter screen 23 rotates on the outer side of the first filter screen 21, so that the first filter hole 22 and the second filter hole 24 are staggered, and the overlapping area between the two is changed, so that fine particles of different sizes can be blocked.

[0046] See also Figure 4 As shown, this embodiment is based on the above embodiment and also includes:

[0047] A cleaning assembly, the cleaning assembly includes a movable disc 31, a fixed disc 32, a fixed rod 33, a supporting ring 34, an electric telescopic rod 35 and a connecting pipe 36;

[0048] The movable disc 31 is sleeved on the outer surface of the upper end of the second filter screen 23, the fixed disc 32 is fixedly connected to the outer surface of the lower end of the second filter screen 23, the fixed rod 33 is fixedly connected to the two sides of the bottom end of the movable disc 31, the support ring 34 is fixedly connected to the bottom end of the fixed rod 33, the electric telescopic rod 35 is fixedly connected to the two sides of the bottom end of the fixed plate 26, and the connecting pipe 36 penetrates the fixed plate 26 and is fixedly connected to the two sides of the bottom end of the fixed disc 32;

[0049] The movable disc 31 is used to seal the upper end of the fixed disc 32 and scrape the outer end of the second filter screen 23. The fixed disc 32 is used to place fine particles and is connected to the connecting pipe 36. The fixed rod 33 is used to support the movable disc 31. The supporting ring 34 is used to support the fixed rod 33. The electric telescopic rod 35 is used to drive the supporting ring 34 to move. The connecting pipe 36 is used to discharge the fine particles inside the fixed disc 32 to the outside.

[0050] The top of the electric telescopic rod 35 is fixedly connected to the bottom of the supporting ring 34, and a filtering hole is opened on the outer side of the movable disc 31, and the outer side of the movable disc 31 is in contact with the inner wall of the cyclone sand remover 11;

[0051] The movable disc 31 is a T-shaped structure, the fixed disc 32 is a U-shaped structure, the upper end of the connecting pipe 36 is connected to the inside of the fixed disc 32, and the outer end of the connecting pipe 36 is connected to a water pump;

[0052] When the electric telescopic rod 35 is shortened, the supporting ring 34 can be driven to move downward, and the supporting ring 34 drives the movable disc 31 to move upward through the fixed rod 33;

[0053] Working principle: After the first filter 21 and the second filter 23 block the fine particles, the fine particles adhere to the outer surface of the second filter 23. In order to avoid affecting the flow rate of the fluid discharged outward, the electric telescopic rod 35 is controlled to shorten at a fixed time. The shortening of the electric telescopic rod 35 drives the support ring 34 to move downward, the support ring 34 drives the fixed rod 33 to move downward, and the fixed rod 33 drives the movable disc 31 to move downward. The movable disc 31 moves downward to scrape the fine particles adhered to the outer surface of the second filter 23 downward. And move to the inside of the fixed disc 32. When the movable disc 31 moves to the upper end of the fixed disc 32, the upper end of the fixed disc 32 can be closed to prevent the fluid from entering the inside of the fixed disc 32, and the filtering holes on the outside of the movable disc 31 can allow the fluid to pass through and block fine particles without stopping. At the same time, start the water pump again, and the water pump generates suction to the inside of the fixed disc 32 through the connecting pipe 36, and discharges the fluid and fine particles inside the fixed disc 32 to the outside, so as to clean the outer surface of the second filter screen 23.

[0054] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0055] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A sand removal exhaust device, characterized in that: include: A sand removal and exhaust assembly, the sand removal and exhaust assembly comprising a cyclone sand removal machine (11) and a sand discharge pipe (13); A filter assembly, the filter assembly comprising a first filter screen (21), a first filter hole (22), a second filter screen (23), a second filter hole (24), a support rod (25), a fixing plate (26) and a fixing nut (27); The first filter screen (21) is fixedly connected to the top position of the cyclone sand remover (11), the first filter hole (22) is provided at the outer side position of the first filter screen (21), the second filter screen (23) is sleeved at the outer side position of the first filter screen (21), the second filter hole (24) is provided at the outer side position of the second filter screen (23), the support rod (25) is fixedly connected to the center position of the bottom end of the second filter screen (23), the fixing plate (26) is fixedly connected to the bottom end position of the sand discharge pipe (13), and the fixing nut (27) is threadedly connected to the outer surface position of the lower end of the support rod (25).

2. A sand removal and exhaust device according to claim 1, characterized in that: The sand removal and exhaust assembly also includes a support frame (12), a water inlet pipe (14) and a water outlet pipe (15); The support frame (12) is fixedly connected to the outer surface of the cyclone desander (11) at the periphery thereof, the water inlet pipe (14) is fixedly connected to the outer side of the upper end of the cyclone desander (11), the water outlet pipe (15) is fixedly connected to the central position of the top end of the cyclone desander (11), and the sand discharge pipe (13) is fixedly connected to the bottom end of the cyclone desander (11).

3. The sand removal and exhaust device according to claim 1, characterized in that: The top of the second filter screen (23) is in contact with the top of the interior of the cyclone sand remover (11), and the first filter screen (21) is located directly below the water outlet pipe (15).

4. The sand removal and exhaust device according to claim 1, characterized in that: The first filter hole (22) and the second filter hole (24) are of corresponding structures, and the outer surface of the lower end of the support rod (25) has a threaded structure opened relative to the fixing nut (27), and the fixing plate (26) is of a cross-shaped structure.

5. The sand removal and exhaust device according to claim 1, characterized in that: It also includes a cleaning assembly, which includes a movable disc (31), a fixed disc (32), a fixed rod (33), a supporting ring (34), an electric telescopic rod (35) and a connecting pipe (36); The movable disc (31) is sleeved on the outer surface of the upper end of the second filter screen (23); the fixed disc (32) is fixedly connected to the outer surface of the lower end of the second filter screen (23); the fixed rod (33) is fixedly connected to the two sides of the bottom end of the movable disc (31); the supporting ring (34) is fixedly connected to the bottom end of the fixed rod (33); the electric telescopic rod (35) is fixedly connected to the two sides of the bottom end of the fixed plate (26); and the connecting pipe (36) passes through the fixed plate (26) and is fixedly connected to the two sides of the bottom end of the fixed disc (32).

6. A sand removal and exhaust device according to claim 5, characterized in that: The top end of the electric telescopic rod (35) is fixedly connected to the bottom end of the supporting ring (34), and a filtering hole is provided on the outer side of the movable disc (31), and the outer side of the movable disc (31) is in contact with the inner wall of the cyclone sand remover (11); The movable disc (31) is of a T-shaped structure, the fixed disc (32) is of a U-shaped structure, the upper end of the connecting pipe (36) is connected to the interior of the fixed disc (32), and the outer end of the connecting pipe (36) is connected to a water pump.